Wacker Neuson HI1000DGM User manual

Type
User manual

This manual is also suitable for

Operator’s Manual
IDF Heater
HI1000
HI1000DGM
Type HI1000, HI1000DGM
Document 5100016108
Date 1217
Revision 05
Language EN
5100016108
Copyright notice
© Copyright 2017 by Wacker Neuson Production Americas LLC
All rights, including copying and distribution rights, are reserved.
This publication may be photocopied by the original purchaser of the
machine. Any other type of reproduction is prohibited without express
written permission from Wacker Neuson Production Americas LLC.
Any type of reproduction or distribution not authorized by Wacker
Neuson Production Americas LLC represents an infringement of valid
copyrights. Violators will be prosecuted.
Trademarks
All trademarks referenced in this manual are the property of their
respective owners.
Manufacturer
Wacker Neuson Production Americas LLC
N92W15000 Anthony Avenue
Menomonee Falls, WI 53051 U.S.A.
Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957
www.wackerneuson.com
Original instructions
This Operator’s Manual presents the original instructions. The original
language of this Operator’s Manual is American English.
wc_tx004006gb_FM10.fm
3
HI1000 Foreword
Foreword
Natural Gas and Diesel Heaters (without engine)
THESE HEATERS ARE SUITABLE FOR OUTDOOR OR INDOOR USE.
ADEQUATE VENTILATION MUST BE PROVIDED.
THIS HEATER IS INTENDED FOR USE PRIMARILY AS TEMPORARY HEATING
OF BUILDINGS UNDER CONSTRUCTION, ALTERATION, OR REPAIR.
WARNING
GENERAL HAZARD-FAILURE TO COMPLY WITH THE PRECAUTIONS AND
INSTRUCTIONS PROVIDED WITH THIS HEATER, CAN RESULT IN DEATH,
SERIOUS BODILY INJURY AND PROPERTY LOSS OR DAMAGE FROM
HAZARDS OF FIRE, EXPLOSION, BURN, ASPHYXIATION, CARBON
MONOXIDE POISONING, AND / OR ELECTRICAL SHOCK.
ONLY PERSONS WHO CAN UNDERSTAND AND FOLLOW THE
INSTRUCTIONS SHOULD USE OR SERVICE THIS HEATER.
IF YOU NEED ASSISTANCE OR HEATER INFORMATION SUCH AS AN
INSTRUCTION MANUAL, LABEL, ETC. CONTACT THE MANUFACTURER.
WARNING
WORK SITE FIRE, BURN, INHALATION, AND EXPLOSION HAZARDS.
KEEP SOLID COMBUSTIBLES, SUCH AS BUILDING MATERIALS, PAPER,
OR CARDBOARD AT A SAFE DISTANCE AWAY FROM THE MACHINE AS
RECOMMENDED BY THE INSTRUCTIONS.
NEVER USE THIS MACHINE IN SPACES WHICH DO OR MAY CONTAIN
VOLATILE OR AIRBORNE COMBUSTIBLES, OR PRODUCTS SUCH AS
GASOLINE, SOLVENTS, PAINT THINNER, DUST PARTICLES, OR
UNKNOWN CHEMICALS.
WARNING
NOT FOR HOME OR RECREATIONAL VEHICLE USE.
OPERATE THE MACHINE ONLY FOR APPLICATIONS SPECIFIED IN
MACHINE DESCRIPTION AND INTENDED USE.
wc_tx004006gb_FM10.fm
4
Foreword HI1000
This heater is designed and approved for use as a construction heater in
accordance with Standard ANSI Z83.7–CSA 2.14. CHECK WITH YOUR LOCAL
FIRE SAFETY AUTHORITY IF YOU HAVE QUESTIONS ABOUT APPLICATIONS.
Other standards govern the use of fuel gases and heat producing products in
specific applications. Your local authority can advise you about these.
THE INSTALLATION OF THE UNIT SHALL BE IN ACCORDANCE WITH THE
REGULATIONS OF THE AUTHORITIES HAVING JURISDICTION.
In Canada, use the CSA B139 installation code for oil burning equipment.
wc_tx004006gb_FM10.fm
5
HI1000 Foreword
Diesel Heaters (with engine)
THESE HEATERS ARE SUITABLE FOR OUTDOOR USE ONLY.
THIS HEATER IS INTENDED FOR USE PRIMARILY AS TEMPORARY HEATING
OF BUILDINGS UNDER CONSTRUCTION, ALTERATION, OR REPAIR.
WARNING
GENERAL HAZARD-FAILURE TO COMPLY WITH THE PRECAUTIONS AND
INSTRUCTIONS PROVIDED WITH THIS HEATER, CAN RESULT IN DEATH,
SERIOUS BODILY INJURY AND PROPERTY LOSS OR DAMAGE FROM
HAZARDS OF FIRE, EXPLOSION, BURN, ASPHYXIATION, CARBON
MONOXIDE POISONING, AND / OR ELECTRICAL SHOCK.
ONLY PERSONS WHO CAN UNDERSTAND AND FOLLOW THE
INSTRUCTIONS SHOULD USE OR SERVICE THIS HEATER.
IF YOU NEED ASSISTANCE OR HEATER INFORMATION SUCH AS AN
INSTRUCTION MANUAL, LABEL, ETC. CONTACT THE MANUFACTURER.
WARNING
WORK SITE FIRE, BURN, INHALATION, AND EXPLOSION HAZARDS.
KEEP SOLID COMBUSTIBLES, SUCH AS BUILDING MATERIALS, PAPER,
OR CARDBOARD AT A SAFE DISTANCE AWAY FROM THE MACHINE AS
RECOMMENDED BY THE INSTRUCTIONS.
NEVER USE THIS MACHINE IN SPACES WHICH DO OR MAY CONTAIN
VOLATILE OR AIRBORNE COMBUSTIBLES, OR PRODUCTS SUCH AS
GASOLINE, SOLVENTS, PAINT THINNER, DUST PARTICLES, OR
UNKNOWN CHEMICALS.
WARNING
NOT FOR HOME OR RECREATIONAL VEHICLE USE.
OPERATE THE MACHINE ONLY FOR APPLICATIONS SPECIFIED IN
MACHINE DESCRIPTION AND INTENDED USE.
wc_tx004006gb_FM10.fm
6
Foreword HI1000
This heater is designed and approved for use as a construction heater in
accordance with Standard ANSI Z83.7–CSA 2.14. CHECK WITH YOUR LOCAL
FIRE SAFETY AUTHORITY IF YOU HAVE QUESTIONS ABOUT APPLICATIONS.
Other standards govern the use of fuel gases and heat producing products in
specific applications. Your local authority can advise you about these.
THE INSTALLATION OF THE UNIT SHALL BE IN ACCORDANCE WITH THE
REGULATIONS OF THE AUTHORITIES HAVING JURISDICTION.
In Canada, use the CSA B139 installation code for oil burning equipment.
wc_tx004006gb_FM10.fm
7
HI1000 Foreword
SAVE THESE INSTRUCTIONS—This manual contains important instructions for
the machine models below. These instructions have been written expressly by
Wacker Neuson Production Americas LLC and must be followed during installation,
operation, and maintenance of the machines.
Machines
covered by
this manual
This manual covers machines with the following item numbers:
Machine
identification
A nameplate listing the model number, item number, revision number, and serial
number is attached to this machine. The location of the nameplate is shown above.
Serial number
(S/N)
For future reference, record the serial number in the space provided below. You will
need the serial number when requesting parts or service for this machine.
Machine
documentation
From this point forward in this documentation, Wacker Neuson Production
Americas LLC will be referred to as Wacker Neuson.
Keep a copy of the Operator’s Manual with the machine at all times.
For spare parts information, please see your Wacker Neuson Dealer, or visit the
Wacker Neuson website at http://www.wackerneuson.com/.
When ordering parts or requesting service information, be prepared to provide
the machine model number, item number, revision number, and serial number.
Machine Item Number
HI1000G 5200011231
HI1000D (fuel tank) 5200011232
HI1000D (no fuel tank) 5200011233
HI1000DGM 5200011234
HI1000DGM 5200011235
wc_gr011381
Serial Number:
wc_tx004006gb_FM10.fm
8
Foreword HI1000
Expectations
for
information in
this manual
This manual provides information and procedures to safely operate and
maintain the above Wacker Neuson model(s). For your own safety and to
reduce the risk of injury, carefully read, understand, and observe all instructions
described in this manual.
Wacker Neuson expressly reserves the right to make technical modifications,
even without notice, which improve the performance or safety standards of its
machines.
The information contained in this manual is based on machines manufactured
up until the time of publication. Wacker Neuson reserves the right to change any
portion of this information without notice.
The illustrations, parts, and procedures in this manual refer to Wacker Neuson
factory-installed components. Your machine may vary depending on the
requirements of your specific region.
CALIFORNIA
Proposition
65 Warning
Combustion exhaust, some of its constituents, and certain vehicle components
contain or emit chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm.
Laws
pertaining to
spark
arresters
NOTICE: State Health Safety Codes and Public Resources Codes specify that in
certain locations spark arresters be used on internal combustion engines that use
hydrocarbon fuels. A spark arrester is a device designed to prevent accidental
discharge of sparks or flames from the engine exhaust. Spark arresters are
qualified and rated by the United States Forest Service for this purpose. In order to
comply with local laws regarding spark arresters, consult the engine distributor or
the local Health and Safety Administrator.
Manufacturer’s
approval
This manual contains references to approved parts, attachments, and
modifications. The following definitions apply:
Approved parts or attachments are those either manufactured or provided by
Wacker Neuson.
Approved modifications are those performed by an authorized Wacker
Neuson service center according to written instructions published by Wacker
Neuson.
Unapproved parts, attachments, and modifications are those that do not
meet the approved criteria.
Unapproved parts, attachments, or modifications may have the following
consequences:
Serious injury hazards to the operator and persons in the work area
Permanent damage to the machine which will not be covered under warranty
Contact your Wacker Neuson dealer immediately if you have questions about
approved or unapproved parts, attachments, or modifications.
Table of Contents
HI1000
wc_bo5100016108_05TOC.fm
9
Foreword 3
1 Safety Information 13
1.1 Signal Words Used in this Manual ..................................................... 13
1.2 Machine Description and Intended Use ............................................. 14
1.3 Operating Safety ................................................................................ 15
1.4 Service Safety .................................................................................... 18
1.5 Safety Guidelines for Operating Generators ...................................... 20
1.6 Safety Guidelines for Operating Combustion Burners ....................... 22
1.7 Safety Guidelines for Lifting the Machine ........................................... 23
1.8 Safety Guidelines for Towing the Machine ......................................... 24
1.9 Reporting Safety Defects ................................................................... 25
2 Labels 26
2.1 Label Locations—Skid with Tank ....................................................... 26
2.2 Label Locations—Skid without Tank .................................................. 27
2.3 Label Locations—Skid for Gas Machines .......................................... 28
2.4 Label Locations—Trailer Mounted ..................................................... 29
2.5 Label Meanings .................................................................................. 31
3 Lifting and Transporting 39
3.1 Lifting the Machine ............................................................................. 39
3.2 Preparing the Machine for Transport on a Truck or Trailer ................ 40
3.3 Before Towing Checklist ..................................................................... 41
3.4 Towing the Machine ........................................................................... 42
3.5 Testing the Breakaway System—Electric Brakes .............................. 43
3.6 Testing the Breakaway System—Hydraulic Surge Brakes ................. 45
4 Machine Setup 47
4.1 Preparing the Machine for First Use ................................................... 47
4.2 Installing the Duct Adapters ............................................................... 48
4.3 Recommended Fuel—Diesel ............................................................. 51
4.4 Refueling the Machine ........................................................................ 52
4.5 Positioning the Machine for Indoor Use ............................................. 53
4.6 Positioning the Machine for Outdoor Use ........................................... 55
4.7 Suggested Venting ............................................................................. 58
4.8 Electrical and Grounding Requirements ............................................. 59
4.9 Connecting Power to the Machine ..................................................... 60
Table of Contents
HI1000
wc_bo5100016108_05TOC.fm
10
4.10 Connecting the Gas Line .....................................................................62
4.11 Connecting to a Fuel Cylinder .............................................................63
4.12 Flex Ducting Options ...........................................................................64
4.13 Ducting Guidelines ..............................................................................65
5 Controls 67
5.1 Control Panel .......................................................................................67
5.2 Generator Control Panel Components ................................................68
5.3 Control Display Screen ........................................................................69
5.4 Options Menu ......................................................................................70
6 Operation 72
6.1 General Sequence of Operation ..........................................................72
6.2 Before Starting Checks .......................................................................73
6.3 Starting, Operating, and Stopping—Machines with Generators ..........74
6.4 Starting, Operating, and Stopping—Machines without Generators .....78
6.5 Starting, Operating, and Stopping—Machines with Gas Burners .......81
6.6 Emergency Stop ..................................................................................84
6.7 Fault Conditions and Remedies ..........................................................85
6.8 Using the Recirculation Damper ..........................................................86
7 Burner Setup—Diesel 87
7.1 Factory Settings ..................................................................................87
7.2 Setting up the Burner ..........................................................................87
7.3 Setting and Checking the Electrodes ..................................................90
7.4 Replacing the Burner Nozzle ...............................................................92
7.5 Setting the “Z” Distance and Head Position ........................................94
7.6 Adjusting the Air Settings ....................................................................96
7.7 Adjusting the Fuel Pressure—Oil Burner ............................................97
7.8 Changing the Burner Type (from NG or LP to oil) ...............................98
8 Burner Setup—Gas 100
8.1 Factory Settings ................................................................................100
8.2 Setting up the Burner ........................................................................101
8.3 Removing the Combustion Head ......................................................103
8.4 Adjusting the Ionization Probe and the Electrode .............................104
8.5 Changing the Burner Orifice ..............................................................105
8.6 Checking the Burner Air Damper Setting ..........................................106
Table of Contents
HI1000
wc_bo5100016108_05TOC.fm
11
8.7 Adjusting the Head Setting ............................................................... 107
8.8 Checking the Supply Gas Pressure ................................................. 108
8.9 Checking and Adjusting the Burner Gas Pressure ........................... 110
8.10 Changing the Burner Type (from Oil to NG or LP) ........................... 112
8.11 Changing the Burner from Natural Gas Burning to LP Burning ........ 114
8.12 Changing the Burner from LP Burning to Natural Gas Burning ........ 115
8.13 Changing the Gas Burner Regulator Spring ..................................... 117
9 General Maintenance 118
9.1 Periodic Maintenance Schedule—Oil Burners ................................. 118
9.2 Periodic Maintenance Schedule—Gas Burners ............................... 119
9.3 Inspecting the Machine .................................................................... 120
9.4 Cleaning the Machine ....................................................................... 121
9.5 Maintaining the Trailer ...................................................................... 122
9.6 Replacing the Blower Belt ................................................................ 123
9.7 Inspecting the Heat Exchanger ........................................................ 125
9.8 Replacing the Burner Nozzle ............................................................ 129
9.9 Replacing the Fuel Filter .................................................................. 131
9.10 Cleaning the CAD Cell ..................................................................... 132
9.11 Storage ............................................................................................. 133
9.12 Preparing the Machine for Seasonal Operation ............................... 134
9.13 Connecting and Maintaining the Battery .......................................... 135
9.14 Draining the Heat Exchanger and Resetting a Hard Lockout ........... 136
9.15 Machine Disposal and Decommissioning ......................................... 137
10 Generator Maintenance 139
11 Troubleshooting 142
11.1 Machines with Oil Burners ................................................................ 142
11.2 Machines with Gas Burners ............................................................. 143
11.3 Troubleshooting the Generator ........................................................ 144
12 Technical Data 148
12.1 Machine ............................................................................................ 148
12.2 Trailer ............................................................................................... 149
12.3 Dimensions—Skid with Tank ............................................................ 150
12.4 Dimensions—Skid without Tank ....................................................... 150
12.5 Dimensions—DGM ........................................................................... 150
Table of Contents
HI1000
wc_bo5100016108_05TOC.fm
12
13 Schematics 151
13.1 HI1000—Electrical Schematic ...........................................................152
13.2 HI1000—Electrical Schematic Components .....................................153
13.3 HI1000—Electrical Schematic ...........................................................154
13.4 HI1000—Electrical Schematic Components .....................................155
13.5 Burner and Blower Motor ..................................................................156
13.6 Burner and Blower Motor Components .............................................157
13.7 Ladder Logic Diagram .......................................................................158
13.8 Generator—DC Schematic ................................................................161
wc_si000954gb_FM10.fm
13
HI1000 Safety Information
1 Safety Information
1.1 Signal Words Used in this Manual
This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE
signal words which must be followed to reduce the possibility of personal injury,
damage to the equipment, or improper service.
NOTICE: Used without the safety alert symbol, NOTICE indicates a situation
which, if not avoided, could result in property damage.
Note: A Note contains additional information important to a procedure.
This is the safety alert symbol. It is used to alert you to potential personal hazards.
Obey all safety messages that follow this symbol.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death
or serious injury.
To avoid death or serious injury from this type of hazard, obey all safety
messages that follow this signal word.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
To avoid possible death or serious injury from this type of hazard, obey all safety
messages that follow this signal word.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
To avoid possible minor or moderate injury from this type of hazard, obey all
safety messages that follow this signal word.
wc_si000954gb_FM10.fm
14
Safety Information HI1000
1.2 Machine Description and Intended Use
Machine
description
The HI1000 Heaters are indirect-fired air heaters available in oil (diesel) burner and
natural gas or liquid propane (LP) burner models. The machine consists of the
following components:
Combustion chamber and heat exchanger
Centrifugal blower
Single-stage burner
High-temperature shut-down switch(es)
Fuel tank on diesel burning models
Trailer on mobile units
Generator on mobile units
Fuel is consumed in a closed combustion chamber. Room air or outside air
(depending on the application) is pulled in by the centrifugal blower and blown over
the hot heat exchanger. This clean, dry, hot air is then blown into the space to be
heated by the centrifugal blower. Access to the blower assembly is protected by a
guard fitted on the air inlet.
Intended use
The HI1000 Heaters are intended to provide heat on outdoor sites (trailer and skid)
or indoor (skid only) sites and in other rugged applications.
This machine has been designed and built strictly for the intended use described
above. Using the machine for any other purpose could permanently damage the
machine or seriously injure the operator or other persons on the work site. Damage
to the machine caused by misuse is not covered under warranty.
If your machine includes a generator, do not operate it indoors.
If your machine does not include a generator, it may be operated indoors, but
only when it has
proper exhaust venting designed for indoor use, which meets all
applicable regulations.
This machine has been designed and built in accordance with the latest global
safety standards. It has been carefully engineered to eliminate hazards as far as
practicable, and to increase operator safety through protective guards and labeling.
However, some risks may remain even after protective measures have been taken.
They are called residual risks. On this machine, they may include exposure to:
exhaust emissions
hot surfaces such as exhaust vents
fuel and fuel fumes when refueling
high voltages and arc flash
To protect yourself and others, thoroughly read and understand the safety
information presented in this manual before operating the machine.
This procedure continues on the next page.
wc_si000954gb_FM10.fm
15
HI1000 Safety Information
Continued from the previous page.
Wacker Neuson offers many optional accessories for the machine. These
accessories include the following:
Remote thermostat
Duct adapters (various sizes, available as kits, or individual ducts)
Covers for inlet and outlets (need to be removed before operation)
Exhaust vents and elbows
Burner conversion kits
1.3 Operating Safety
Operator
training
Before operating the machine:
Read and understand the operating instructions contained in all manuals
delivered with the machine.
Familiarize yourself with the location and proper use of all controls and safety
devices.
Contact Wacker Neuson for additional training if necessary.
When operating this machine:
Do not allow improperly trained people to operate the machine. People
operating the machine must be familiar with the potential risks and hazards
associated with it.
Operator
qualifications
Only trained personnel are permitted to start, operate, and shut down the machine.
They also must meet the following qualifications:
Have received instruction on how to properly use the machine
Are familiar with required safety devices
The machine must not be accessed or operated by:
Children
People impaired by alcohol, drugs or prescription drugs
Application
area
Be aware of the application area.
Keep unauthorized personnel, children, and pets away from the machine.
Remain aware of changing positions and the movement of other equipment and
personnel in the application area/job site.
Identify whether special hazards exist in the application area, such as toxic
gases or unstable ground conditions, and take appropriate action to eliminate
the special hazards before using the machine.
Be aware of the application area.
Do not operate the machine in areas that contain flammable objects, fuels, or
products that produce flammable vapors.
wc_si000954gb_FM10.fm
16
Safety Information HI1000
Work space
Follow the guidelines below when placing the machine in the workspace:
Position the machine on a firm, noncombustible, level surface.
Keep the area immediately surrounding and underneath the machine clean,
neat, and free of debris and combustible materials.
Keep the area above the machine clear of debris that could fall on the machine.
Store the machine properly when it is not being used.
Keep unauthorized personnel, children, and pets away from the machine.
When operating the machine:
Do not connect ductwork between the exhaust outlet port and the supply air inlet
port.
Never operate the machine in areas that contain flammable objects, fuels, or
products that produce flammable vapors.
Do not position the electrical cords under the machine or over the top of the
machine.
Guidelines for
operator
When operating the machine:
Remain aware of the machine’s moving parts. Keep hands, feet, and loose
clothing away from the machine’s moving parts.
Wear protective clothing appropriate to the job site when operating the machine.
Wear safety glasses.
When operating the machine:
Do not operate a machine in need of repair.
Do not smoke near the machine.
Do not block the air inlet or outlet during machine operation.
DANGER
Exhaust gas from the burner contains carbon monoxide, a deadly poison. Exposure
to carbon monoxide can kill you in minutes.
Never run the machine indoors or in an enclosed area unless the machine is
vented properly.
If your machine has a trailer or generator, do not run the machine indoors.
wc_si000954gb_FM10.fm
17
HI1000 Safety Information
Safety
devices,
controls, and
attachments
Only operate the machine when:
All safety devices and guards are in place and in working order.
All controls operate correctly.
The machine is set up correctly according to the instructions in the Operator’s
Manual.
The machine is clean.
The machine’s labels are legible.
To ensure safe operation of the machine:
Do not operate the machine if any safety devices or guards are missing or
inoperative.
Do not modify or defeat the safety devices.
Only use accessories or attachments that are approved by Wacker Neuson.
Safe
operating
practices
When operating this machine:
Remain aware of the machine’s moving parts. Keep hands, feet, and loose
clothing away from the machine’s moving parts.
When operating this machine:
Do not operate a machine in need of repair.
Do not consume the operating fluids used in this machine. Depending on your
machine model, these operating fluids may include water, wetting agents, fuel
(gasoline, diesel, kerosene, propane, or natural gas), oil, coolant, hydraulic oil,
heat transfer fluid (propylene glycol with additives), battery acid, or grease.
Personal
Protective
Equipment
(PPE)
Wear the following Personal Protective Equipment (PPE) while operating this
machine:
Close-fitting work clothes that do not hinder movement
Safety glasses with side shields
Hearing protection
Safety-toed footwear
After use
Stop the engine when the machine is not being operated.
Close the fuel valve on engines equipped with one when the machine is not
being operated.
Ensure that the machine will not tip over, roll, slide, or fall when not being
operated.
Store the machine properly when it is not being used. The machine should be
stored in a clean location out of the reach of children.
Heat
exchanger
inspection
The heat exchanger must be inspected twice a year to ensure it is in good working
order. Shorter inspection intervals are recommended for units operating under
extreme transportation or operating conditions.
wc_si000954gb_FM10.fm
18
Safety Information HI1000
1.4 Service Safety
Service
training
Before servicing or maintaining the machine:
Read and understand the instructions contained in all manuals delivered with
the machine.
Familiarize yourself with the location and proper use of all controls and
protective devices.
Only trained personnel shall troubleshoot or repair problems occurring with the
machine.
Contact Wacker Neuson for additional training if necessary.
When servicing or maintaining this machine:
Do not allow untrained or improperly trained people to service or maintain the
machine. Personnel servicing or maintaining the machine must be familiar with
the associated potential risks and hazards.
Maintenance items that can be performed by the operator are listed in this
manual. Other repairs should be performed by a qualified technician. Repairs
can be hazardous if not performed correctly. Contact your Wacker Neuson
dealer service department for additional information or for repairs to your
machine.
Precautions
Follow the precautions below when servicing or maintaining the machine.
Read and understand the service procedures before performing any service to
the machine.
All adjustments and repairs must be completed before operation. Do not
operate the machine with a known problem or deficiency.
All repairs and adjustments shall be completed by a qualified technician.
Turn off the machine before performing maintenance or making repairs.
Machine
modifications
When servicing or maintaining the machine:
Use only accessories/attachments that are approved by Wacker Neuson.
Do not defeat safety devices.
Do not modify the machine without the express written approval of Wacker
Neuson.
Replacing
parts and
labels
Replace worn or damaged components.
Replace all missing and hard-to-read labels.
When replacing electrical components, use components that are identical in
rating and performance to the original components.
When replacement parts are required for this machine, use only Wacker
Neuson replacement parts or those parts equivalent to the original in all types of
specifications, such as physical dimensions, type, strength, and material.
wc_si000954gb_FM10.fm
19
HI1000 Safety Information
Cleaning
When cleaning and servicing the machine:
Keep machine clean and free of debris such as leaves, paper, cartons, etc.
Keep labels legible.
Clean with soapy water only.
When cleaning the machine:
Do not clean the machine while it is running.
Never use gasoline or other types of fuels or flammable solvents to clean the
machine. Fumes from fuels and solvents can become explosive.
Personal
Protective
Equipment
(PPE)
Wear the following Personal Protective Equipment (PPE) while servicing or
maintaining this machine:
Close-fitting work clothes that do not hinder movement
Safety glasses with side shields
Hearing protection
Safety-toed footwear
In addition, before servicing or maintaining the machine:
Tie back long hair.
Remove all jewelry (including rings).
wc_si000954gb_FM10.fm
20
Safety Information HI1000
1.5 Safety Guidelines for Operating Generators
This machine is built with user safety in mind; however, like any electrical device it
can present serious hazards if improperly operated and serviced. Follow
instructions carefully. Should questions arise during operation or service of this
equipment, contact your Wacker Neuson dealer.
General
precautions
Keep a multi-class, type ABC or equivalent fire extinguisher at hand when using
the generator. Refer to NFPA No. 10 for further information regarding fire
extinguishers.
Do not use evaporative starting fluids. They are highly explosive.
Do not store items such as excess oil, oil rags, or tools within the generator
compartment. Items stored within the generator compartment are a fire hazard
and can restrict cooling air.
Before
operating the
generator
Know how to start, operate, and stop the generator before starting it.
Obtain the proper training for operating the generator. Do not allow untrained
personnel to operate or service the generator.
Check the fuel lines and the fuel tank for leaks and cracks before starting the
engine.
Clean the generator of any spilled fuel.
DANGER
Carbon monoxide. Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide (CO). This is a poison you cannot
see or smell. If you can smell the generator exhaust, you are breathing CO. But
even if you cannot smell the exhaust, you could be breathing CO.
WARNING
Electrocution hazard. Generators present special hazards during operation and
servicing. These include the risk of electrocution or severe electrical shock. Failure
to follow the safety information below can result in severe injury or death.
Read and follow the safety instructions in this Operator’s Manual.
Contact the generator manufacturer for additional information regarding the
generator.
WARNING
Internal combustion engines present special hazards during operation and fueling.
Failure to follow the warnings and safety instructions could result in severe injury or
death.
Read and follow the safety instructions in this Operator’s Manual.
Contact the generator manufacturer for additional information regarding the
generator.
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32
  • Page 33 33
  • Page 34 34
  • Page 35 35
  • Page 36 36
  • Page 37 37
  • Page 38 38
  • Page 39 39
  • Page 40 40
  • Page 41 41
  • Page 42 42
  • Page 43 43
  • Page 44 44
  • Page 45 45
  • Page 46 46
  • Page 47 47
  • Page 48 48
  • Page 49 49
  • Page 50 50
  • Page 51 51
  • Page 52 52
  • Page 53 53
  • Page 54 54
  • Page 55 55
  • Page 56 56
  • Page 57 57
  • Page 58 58
  • Page 59 59
  • Page 60 60
  • Page 61 61
  • Page 62 62
  • Page 63 63
  • Page 64 64
  • Page 65 65
  • Page 66 66
  • Page 67 67
  • Page 68 68
  • Page 69 69
  • Page 70 70
  • Page 71 71
  • Page 72 72
  • Page 73 73
  • Page 74 74
  • Page 75 75
  • Page 76 76
  • Page 77 77
  • Page 78 78
  • Page 79 79
  • Page 80 80
  • Page 81 81
  • Page 82 82
  • Page 83 83
  • Page 84 84
  • Page 85 85
  • Page 86 86
  • Page 87 87
  • Page 88 88
  • Page 89 89
  • Page 90 90
  • Page 91 91
  • Page 92 92
  • Page 93 93
  • Page 94 94
  • Page 95 95
  • Page 96 96
  • Page 97 97
  • Page 98 98
  • Page 99 99
  • Page 100 100
  • Page 101 101
  • Page 102 102
  • Page 103 103
  • Page 104 104
  • Page 105 105
  • Page 106 106
  • Page 107 107
  • Page 108 108
  • Page 109 109
  • Page 110 110
  • Page 111 111
  • Page 112 112
  • Page 113 113
  • Page 114 114
  • Page 115 115
  • Page 116 116
  • Page 117 117
  • Page 118 118
  • Page 119 119
  • Page 120 120
  • Page 121 121
  • Page 122 122
  • Page 123 123
  • Page 124 124
  • Page 125 125
  • Page 126 126
  • Page 127 127
  • Page 128 128
  • Page 129 129
  • Page 130 130
  • Page 131 131
  • Page 132 132
  • Page 133 133
  • Page 134 134
  • Page 135 135
  • Page 136 136
  • Page 137 137
  • Page 138 138
  • Page 139 139
  • Page 140 140
  • Page 141 141
  • Page 142 142
  • Page 143 143
  • Page 144 144
  • Page 145 145
  • Page 146 146
  • Page 147 147
  • Page 148 148
  • Page 149 149
  • Page 150 150
  • Page 151 151
  • Page 152 152
  • Page 153 153
  • Page 154 154
  • Page 155 155
  • Page 156 156
  • Page 157 157
  • Page 158 158
  • Page 159 159
  • Page 160 160
  • Page 161 161
  • Page 162 162
  • Page 163 163
  • Page 164 164
  • Page 165 165
  • Page 166 166

Wacker Neuson HI1000DGM User manual

Type
User manual
This manual is also suitable for

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI