Autowel Finewel-180D User manual

Category
Welding System
Type
User manual
I.G.B.T. INVERTER
I.G.B.T. INVERTERI.G.B.T. INVERTER
I.G.B.T. INVERTER
DC ARC(MMA) WELDER
DC ARC(MMA) WELDERDC ARC(MMA) WELDER
DC ARC(MMA) WELDER
Finewel-160D/180D/200D
Finewel-160D/180D/200DFinewel-160D/180D/200D
Finewel-160D/180D/200D
/250D/300D/350D
/250D/300D/350D/250D/300D/350D
/250D/300D/350D
/500D/600D/3.2AL
/500D/600D/3.2AL/500D/600D/3.2AL
/500D/600D/3.2AL
USER
MANUAL
Table of Contents
Table of ContentsTable of Contents
Table of Contents
1. Product Description
2. Configuration and Specification
3. Installation
4. Handling and Operation
5. Safety Regulations
To increase product's life and welding efficiency,
please make sure to read this user manual before
using.
1. Product Description
1. Product Description1. Product Description
1. Product Description
Finewel- 160D/ 200D/ 250D/ 300D/ 350D/ 500D/ 3.2AL of Autowel are the
DC ARC welding machine. It is light weight and controls with IGBT
module type and prevents electric shock. It has very good radiant heat
structure, high duty cycle and digital meter to display the welding
current commended and operated.
The failure of operation of the DC ARC welding machine has never
broken out because it converts AC 85V~ 285V input power applying
SMPS circuit (free voltage) to supply power for the part of the board
circuit. Therefore, the DC ARC welding machine can be used even at a
bad time about power.
The trouble rate of the DC ARC welding machine is low. Because it's
circuit is simple that all the welding signal of ARC control circuit are
consisted by microprocessor programing.
The trouble rate of the DC ARC welding machine during operation is
low by protecting the IGBT circuit because the speed sensing output
overload is swift by microprocessor programing.
2. Configuration and Specification
2. Configuration and Specification2. Configuration and Specification
2. Configuration and Specification
2- 1. Standard Specification
2- 1. Standard Specification2- 1. Standard Specification
2- 1. Standard Specification
Note: 1. Specification can be changed without notice
2. The function of electrical shock prevention” is included.
2- 2. Optional Accessories
2- 2. Optional Accessories2- 2. Optional Accessories
2- 2. Optional Accessories
Arc Holder, Earth clamp, Welding cable 5M, Earth cable 3M
Note: 1. When ordering a set menu, above 4 optional accessories are
supplied.
2. Standard scope is only power unit without above accessor
- ies.
Limit of cable size
Limit of cable sizeLimit of cable size
Limit of cable size
Description
DescriptionDescription
Description Unit
UnitUnit
Unit
Model
ModelModel
Model
160D
160D160D
160D 180D
180D180D
180D 200D
200D200D
200D 250D
250D250D
250D 300D
300D300D
300D 350D
350D350D
350D 500D
500D500D
500D 600D
600D600D
600D 3.2AL
3.2AL3.2AL
3.2AL
Rated Input
Rated InputRated Input
Rated Input
power
powerpower
power
KVA 5 6 7 10 11 12 18 21 6
Rated Input
Rated InputRated Input
Rated Input
Volt.
Volt.Volt.
Volt.
V 220V, 1P (380)220/ 415/ 440V, 3P
220V,
1P
Rated
RatedRated
Rated
Output Cur.
Output Cur.Output Cur.
Output Cur.
A 150 180 200 250 300 400 500 150
Input
InputInput
Input
Frequency
FrequencyFrequency
Frequency
Hz 50/ 60
Max.
Max.Max.
Max.
Open- circuit
Open- circuitOpen- circuit
Open- circuit
Voltage
VoltageVoltage
Voltage
V 75 80 82 85 120
Load
LoadLoad
Load
Voltage
VoltageVoltage
Voltage
V 26 27 28 30 34 32 36 38 30
Duty Cycle
Duty CycleDuty Cycle
Duty Cycle
(*)
(*)(*)
(*)
% 60
Dimension
DimensionDimension
Dimension
(WxDxH)
(WxDxH)(WxDxH)
(WxDxH)
mm
140x41
0x200
170x460x240
225x46
5x330
270x44
0x400
225x46
5x330
370x73
0x600
405x83
0x635
170x46
0x240
Net Weight
Net WeightNet Weight
Net Weight Kg 7 9 10 17 28 18 50 60 11
Description
DescriptionDescription
Description Unit
UnitUnit
Unit
Model
ModelModel
Model
160D
160D160D
160D 180D
180D180D
180D 200D
200D200D
200D 250D
250D250D
250D 300D
300D300D
300D 350D
350D350D
350D 500D
500D500D
500D 600D
600D600D
600D 3.2AL
3.2AL3.2AL
3.2AL
Input
InputInput
Input
Cable
CableCable
Cable
SQ 4 6 10 16 4
Holder
HolderHolder
Holder
Cable
CableCable
Cable
SQ 16 25 35 50 70 16
3. Installation
3. Installation3. Installation
3. Installation
3- 1. Installation Configuration
3- 1. Installation Configuration3- 1. Installation Configuration
3- 1. Installation Configuration
- Input electrical connection: refer to specification (2- 1), and
should be checked before switch ON. And the Ground line
should be connected.
- Earth(- ) clamp with base metal, and Holder(+) with welding
electrode
- low humidity and low dust
- Flat and strong floor
- More than 30cm far from dry wall
- Operating temperature: - 10 ~ 40°C
- No rainy and direct sunshine
- Altitude should be below 1000m
3- 2. Input Electricity
3- 2. Input Electricity3- 2. Input Electricity
3- 2. Input Electricity
- When using engine generator, the power should be 2 times of
rated input power.
- NFB should be connected with welding machine as one by one.
- Input power should be grounded as above picture.
4. Handling and Operation
4. Handling and Operation4. Handling and Operation
4. Handling and Operation
4- 1. Name Plate of Front Panel
4- 1. Name Plate of Front Panel4- 1. Name Plate of Front Panel
4- 1. Name Plate of Front Panel
1) Power Switch : On and off
2) 3 signal Lamp : Power, welding and over temp
3) Welding Current : 3 digit meter
4) Welding Current adjustment volume lever
5) Earth(- ) for Base Metal
6) Holder(+) for Welding Electrode
4- 2. Function of Operation Panel
4- 2. Function of Operation Panel4- 2. Function of Operation Panel
4- 2. Function of Operation Panel
- Electrical Power Switch
- 3 diff. Signal Lamp: 1
st
lamp indication power on/ off,
2
nd
lamp welding, 3
rd
lamp warning
- Digital Indicator: Display Welding Current
- Set of welding current by volume lever
- Earth(- ) terminal connect with base metal
- Holder(+) terminal connect with welding electrode
5. Safety Regulations
5. Safety Regulations5. Safety Regulations
5. Safety Regulations
- At clean and well arranged working floor
- Not use at the place where is rain, high humid and water
puddle.
- Do not use in near by inflammable liquid and gas
- With right clothes and safe glass with mask
- During the period of non- use and maintenance, input power
switch should be off
- Input electric power should be earthed
- Right cable should be used, and of course no damaged one.
- Terminal should be fastened
- Trouble shooting and pre- maintenance periodically.
- When finishing the operation, immediately input power terminal
should be separated.
- Should be operated at indoor and clean place.
- To avoid gas poisoning and breathing difficulty, dirty air should
be ventilated and changed to fresh air.
- Pay attention of heated base metal after welding, and is to be
a cause of fire
- Should be far from the inflammable materials.
- Do not use welder in near by inflammable materials
- As soon as finishing welding, heated base metal should be far
from inflammable materials.
- Should install a fire extinguisher in near welding place.
- Do not see the flash arc, and should use safe glass, mask.
- To avoid poison fumes occurred by welding, should use safe
mask and ventilation system.
- Should pay attention a damage of cable from heavy moving
cart.
- Otherwise cable should be protected by safety cover.
- All connection and screws like terminals and adapters should
be fastened.
- Welding adapter and earth adapter should be insulated.
- Do not pull the cables strongly. It is a cause of damage of
cable and short circuit.
- Do not use very long cable, because it is a cause of voltage
drop.
Autowel Co., Ltd.
Autowel Co., Ltd.Autowel Co., Ltd.
Autowel Co., Ltd.
Tel : +82- 32- 818- 8925 / +82- 32- 819- 8925
Tel : +82- 32- 818- 8925 / +82- 32- 819- 8925Tel : +82- 32- 818- 8925 / +82- 32- 819- 8925
Tel : +82- 32- 818- 8925 / +82- 32- 819- 8925
Fax : +82- 32- 819- 8926
Fax : +82- 32- 819- 8926Fax : +82- 32- 819- 8926
Fax : +82- 32- 819- 8926
Website : http:/ / www.autowel.co.kr
Website : http:/ / www.autowel.co.krWebsite : http:/ / www.autowel.co.kr
Website : http:/ / www.autowel.co.kr
E- mail : nice@autowel.co.kr
E- mail : nice@autowel.co.krE- mail : nice@autowel.co.kr
E- mail : nice@autowel.co.kr
Address : 363- 4, Gojan- dong, Namdong- gu, Incheon,
Address : 363- 4, Gojan- dong, Namdong- gu, Incheon,Address : 363- 4, Gojan- dong, Namdong- gu, Incheon,
Address : 363- 4, Gojan- dong, Namdong- gu, Incheon,
Korea
KoreaKorea
Korea
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Autowel Finewel-180D User manual

Category
Welding System
Type
User manual

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