Kawasaki FE120 - User manual

Category
Engine
Type
User manual

This manual is also suitable for

FE120 FE170
FE250 FE290
FE350 FE400
4–stroke air-cooled gasoline engine
Service Manual
All rights reserved. No parts of this publication may be reproduced, stored in a retrieval system, or transmitted in any
form or by any means, electronic mechanical photocopying, recording or otherwise, without the prior written permission of
Quality Assurance Department/Consumer Products & Machinery Group/Kawasaki Heavy Industries, Ltd., Japan.
No liability can be accepted for any inaccuracies or omissions in this publication, although every possible care has been
tak
en to make it as complete and accurate as possible.
The right is reserved to make changes at any time without prior notice and without incurring an obligation to make such
changes
to products manufactured previously.
All information contained in this publication is based on the latest product information available at the time of publication.
Illustr
ations and photographs in this publication are intended for reference use only and may not depict actual model
component parts.
© Kawasaki Heavy Industries, Ltd., 2000 First
Edition (1) : Sep. 1, 2000 (K)
LIST OF ABBREVIATIONS
A ampere(s) lb pound(s)
ABDC m meter(s)
AC min
N
BBDC Pa pascal(s)
BDC PS
BTDC psi
C r
DC
F TDC
F TIR
ft V
g W
h hour(s)
ohm(s)
L liter(s)
after bottom dead center
alternating current minute(s)
ATDC after top dead center newton(s)
before bottom dead center
bottom dead center horsepower
before top dead center pound(s) per square inch
degree(s) Celsius revolution
direct current rpm revolution(s) per minute
farad(s) top dead center
degree(s) Fahrenheit total indicator reading
foot, feet volt(s)
gram(s) watt(s)
Read OWNER’S MANUAL before operating.
1.
2.
EMISSION CONTROL INFORMATION
To protect the environment in which we live, Kawasaki has incorporated crankcase emission (1) and exhaust emission
(2) control systems in compliance with applicable regulations of the United States Environmental Protection Agency and
the California Air Resources Board.
Crankcase Emission Control System
A sealed-type crankcase emission control system is used to eliminate blow-by gasses. The blow-by
gasses are led to a breather chamber through the crankcase and from there to the air cleaner.
Oil is separated from the gasses while passing through the inside of the breather chamber from the
crankcase, and then returned to the bottom of the crankcase.
Exhaust Emission Control System
The exhaust emission control system applied to this engine consists of a carburetor and an ignition
system having optimum ignition timing characteristics.
The carburetor has been calibrated to provide lean air/fuel mixture characteristics and optimum fuel
economy with a suitable air cleaner and exhaust system.
TAMPERING WITH EMISSION CONTROL SYSTEM PROHIBITED
Federal law and California State law prohibits the following acts or the causing thereof: (1) the removal or rendering
inoperative by any person other than for purposes of maintenance, repair, or replacement, of any device or element of
design incorporated into any new engine for the purpose of emission control prior to its sale or delivery to the ultimate
purchaser or while it is in use, or (2) the use of the engine after such device or element of design has been removed or
rendered inoperative by any person.
Among those acts presumed to constitute tampering are the acts listed below:
Do
not tamper with the original emission related part.
Carburetor and internal parts
Spark plugs
Magneto or electronic ignition system
Fuel filter element
Air cleaner elements
Crankcase
Cylinder heads
Breather chamber and internal parts
Intake pipe and tube
Foreword
This manual is designed primarily for use by trained
mechanics in a properly equipped shop. However, it
contains enough detail and basic information to make
it useful to the owner who desires to perform his own
basic maintenance and repair work. A basic knowledge
of mechanics, the proper use of tools, and workshop
procedures must be understood in order to carry out
maintenance and repair satisfactorily. Whenever the
owner has insufficient experience or doubts as to his
ability to do the work, all adjustments, maintenance, and
repair should be carried out only by qualified mechanics.
In order to perform the work efficiently and to avoid
costly
mistakes, read the text, thoroughly familiarize
yourself with the procedures before starting work, and
then do the work carefully in a clean area. Whenever
special tools or equipment are specified, do not use
If you want spark plug information, for example, go to
the
Periodic Maintenance Chart first. The chart tells you
how frequently to clean and gap the plug. Next, use the
Quick Reference Guide to locate the Electrical System
chapter. Then, use the Table of Contents on the first page
of the chapter to find the Spark Plug section.
Whenever you see these WARNING and CAUTION
symbols
, heed their instructions! Always follow safe
operating and maintenance practices.
This warning symbol identifies special instruc-
tions or procedures which, if not correctly fol-
lowed, could result in personal injury, or loss of
life.
Don’t
tions or if not
v
makeshift tools or equipment. Precision measurements
can only be made if the proper instruments are used,
and the use of substitute tools may adversely affect safe
operation.
To get the longest life out of your engine:
Follow the Periodic Maintenance Chart in the Service
Manual.
Be alert for problems and non-scheduled maintenance.
Use proper tools and genuine Kawasaki engine parts.
Genuine parts provided as spare parts are listed in the
Parts Catalog.
Follow the procedures in this manual carefully.
take shortcuts.
Remember to keep complete records of maintenance
and repair with dates and any new parts installed.
How to Use This Manual
CAUTION
This caution symbol identifies special instruc-
procedures which, strictly ob-
served, could result in damage to or destruction
of equipment.
This manual contains four more symbols (in addition to
WARNING and CAUTION) which will help you distinguish
different types of information.
NOTE
This note symbol indicates points of particular in-
terest for more efficient and con enient operation.
Indicates a procedural step or work to be done.
Indicates a procedural sub-step or how to do the work
In preparing this manual, we divided the product into
its major systems. These systems became the manual’s
chapters. All information for a particular system from
adjustment through disassembly and inspection is located
in a single chapter.
The Quick Reference Guide shows you all of the
product’s
system and assists in locating their chapters.
Each chapter in turn has its own comprehensive Table of
Contents.
The Periodic Maintenance Chart is located in the
Gener
al Information chapter. The chart gives a time
schedule for required maintenance operations.
of the procedural step it follows. It also precedes the
te
xt of a WARNING, CAUTION, or NOTE.
Indicates a conditional step or what action to take based
on the results of the test or inspection in the procedural
step or sub-step it follows.
In most chapters an exploded view illustration of the
system
components follows the Table of Contents. In
these illustrations you will find the instructions indicating
which parts require specified tightening torque, oil, grease
or a locking agent during assembly.
GENERAL INFORMATION 1-1
1
General Information
Table of Contents
Before Servicing.................................................................................................................................................................1-2
General Specifications ....................................................................................................................................................... 1-4
Periodic Maintenance Chart...............................................................................................................................................1-6
Special Tools ...................................................................................................................................................................... 1-7
Exploded View....................................................................................................................................................................1-8
1-2 GENERAL INFORMATION
Before Servicing
Before starting to service the engine, carefully read the applicable section to eliminate unnecessary work. Photographs,
diagrams, notes, cautions, warnings, and detailed descriptions have been included wherever necessary. Nevertheless,
even a detailed account has limitations, a certain amount of basic knowledge is required for successful work.
Especially note the following:
(1) Dirt
Before removal and disassembly, clean the engine. Any dirt entering the engine, carburetor, or other parts, will
w
ork as an abrasive and shorten the life of engine. For the same reason, before installing a new part, clean off any
dust or metal filings.
(2) Battery Ground
Remove the ground (—) lead from the battery before performing any disassembly operations on the equipment.
This
prevents:
(a) the possibility of accidentally turning the engine over while partially disassembled.
(b) sparks at electrical connections which will occur when they are disconnected.
(c) damage to electrical parts.
(3) Tightening Sequence
Generally, when installing a part with several bolts, nuts, or screws, start them all in their holes and tighten them to
a
snug fit. Then tighten them evenly, in a staggered sequence. This is to avoid distortion of the part and/or causing
gas or oil leakage. Conversely, when loosening the bolts, nuts, or screws, first loosen all of them by about a quarter
of a turn and then remove them. Where there is a tightening sequence indication in this Service Manual, the bolts,
nuts, or screws must be tightened in the order and method indicated.
(4) Torque
When torque values are given in this Service Manual, use them. Either too little or too much torque may lead to
ser
ious damage. Use a good quality, reliable torque wrench.
(5) Force
Common sense should dictate how much force is necessary in assembly and disassembly. If a part seems especially
difficult
to remove or install, stop and examine what may be causing the problem. Whenever tapping is necessary, tap
lightly using a wooden or plastic-faced mallet. Use an impact driver for screws (particularly for the removal of screws
held by a locking agent) in order to avoid damaging the heads.
(6) Edges
Watch for sharp edges, especially during major engine disassembly and assembly. Protect your hands with gloves
or
a piece of thick cloth when lifting the engine or turning it over.
(7) High-Flash Point Solvent
A high-flash point solvent is recommended to reduce fire danger. A commercial solvent commonly available in North
Amer
ica is Standard solvent (generic name). Always follow manufacturer and container directions regarding the use
of any solvent.
(8) Gasket, O-Ring
Do not reuse a gasket or O-ring once it has been in service. The mating surfaces around the gasket should be
free
of foreign matter and perfectly smooth to avoid oil or compression leaks.
(9) Liquid Gasket, Non-Permanent Locking Agent
Follow manufacturer’s directions for cleaning and preparing surfaces where these compounds will be used. Apply
spar
ingly. Excessive amounts may block engine oil passages and cause serious damage. An example of a non-
permanent locking agent commonly available in North America is Loctite Lock’n Seal (Blue).
(10) Press
A part installed using a press or driver, such as a journal, should first be coated with oil on its outer or inner
circumf
erence so that it will go into place smoothly.
(11) Ball Bearing
When installing a ball bearing, the bearing race which is affected by friction should be pushed by a suitable driver.
This
prevents severe stress on the balls and races, and prevents races and balls from being dented. Press a ball
bearing until it stops at the stop in the hole or on the shaft.
(12) Oil Seal and Grease Seal
Replace
any oil or grease seals that were removed with new ones, as removal generally damages seals.
When pressing in a seal which has manufacturer’s marks, press it in with the marks facing out. Seals should be
pressed into place using a suitable driver, which contacts evenly with the side of seal, until the face of the seal is even
with
the end of the hole.
(13) Seal Guide
A seal guide is required for certain oil or grease seals during installation to avoid damage to the seal lips. Before
a
shaft passes through a seal, apply a little oil, preferably high temperature grease on the lips to reduce rubber to
metal friction.
(14) Circlip, Retaining Ring
Replace any circlips and retaining rings that were removed with new ones, as removal weakens and deforms them.
When
installing circlips and retaining rings, take care to compress or expand them only enough to install them and
no more.
GENERAL INFORMATION 1-3
Before Servicing
(15) Cotter Pin
Replace any cotter pins that were removed with new ones, as removal deforms and breaks them.
(16) Lubrication
Engine wear is generally at its maximum while the engine is warming up and before all the rubbing surfaces have
an
adequate lubricative film. During assembly, oil or grease (whichever is more suitable) should be applied to any
rubbing surface which has lost its lubricative film. Old grease and dirty oil should be cleaned off. Deteriorated grease
has lost its lubricative quality and may contain abrasive foreign particles.
Don’t use just any oil or grease. Some oils and greases in particular should be used only in certain applications and
ma
y be harmful if used in an application for which they are not intended. This manual makes reference to molybdenum
disulfide grease (MoS
2) in the assembly of certain engine parts. Always check manufacturer recommendations before
using such special lubricants.
(17) Electrical Wires
All the electrical wires are either single-color or two-color and, with only a few exceptions, must be connected to
wires
of the same color. On any of the two-color wires there is a greater amount of one color and a lesser amount of
a second color, so a two-color wire is identified by first the primary color and then the secondary color. For example,
a yellow wire with thin red stripes is referred to as a "yellow/red" wire; it would be a "red/yellow" wire if the colors were
reversed to make red the main color.
(18) Replacement Parts
When there is a replacement instruction, replace these parts with new ones every time they are removed. There
replacement
parts will be damaged or lose their original function once removed.
(19) Inspection
When parts have been disassembled, visually inspect these parts for the following conditions or other damage. If
there
is any doubt as to the condition of them, replace them with new ones.
Abrasion Crack Hardening Warp
Bent Dent Scratch Wear
Color change Deterioration Seizure
(20) Specifications
Specification terms are defined as follows:
"Standards"
show dimensions or performances which brand-new parts or systems have.
"Service Limits" indicate the usable limits. If the measurement shows excessive wear or deteriorated performance,
replace the damaged parts.
Item FE120 FE170
Dimensions:
L
W H 291 349 344 300 354 370
in 11.46
13.43 19.54 11.81 13.94 14.57
kg 14.5 16.8
Engine:
1
Bore
mm 60 44 66 50
in 2.36
1.73 2.60 1.97
Displacement mL 124 171
cu.in 7.6 10.4
4000
1600
L 2.5 3.4
Splash
Max.
Min.
--- ---
1-4 GENERAL INFORMATION
General Specifications
Type D Type G Type D Type G
mm
Dry Weight
Type of engine Air cooled, 4-stroke, OHV, Single cylinder, Gasoline engine
Number of Cylinder
Stroke
Direction of rotarion Counterclockwise facing PTO Shaft
Fast Idle Speed rpm
Slow Idle Speed rpm
Fuel information Unleaded Gasoline
Fuel tank capacity
Lubrication system
Engine Oil SAE 10W30 (SF, SG, SH, or SJ)
Oil Pan Capacity 0.6 L 0.6 L
0.35 L 0.35 L
Carburetor Float, Butterfly Type
Ignition system Transistor Flywheel Magneto
Spark Plug NGK BPR 5ES
Starting system Recoil starter with ACR or electric starter
Governor Mechanical flyweight
Type of Reduction 1/2 gear reduction 1/2 gear reduction
Air Cleaner Dual Element
Specifications are subject to change without notice, and may not apply to every country.
GENERAL INFORMATION 1-5
Item FE250 FE290 FE350 FE400
Dimensions:
L
W H 344.5 395 432 363 408 441 378 422 454 378 422 459
in
13.56 15.55 17.01 14.29 16.06 17.36 14.88 16.61 17.87 14.88 16.61 18.07
kg 26.8 30.4 34.4 34.5
kg 30.0 33.6 38.2 38.5
Engine:
1
Bore
mm 76 55 78 60 83 65 87 67.5
in 2.99
2.17 3.07 2.36 3.27 2.56 3.43 2.66
Displacement mL 249 286 351 401
cu.in 15.2 17.5 21.4 24.5
4000
1300
L 5.3 6.0 6.4 6.4
Splash
Max.
Min.
reduction
reduction
reduction
reduction
General Specifications
Type D Type G Type D Type G Type D Type G Type D Type G
mm
Dry Weight
With recoil starter
With erectic starter
Type of engine Air cooled, 4-stroke, OHV, Single cylinder, Gasoline engine
Number of Cylinder
Stroke
Direction of rotation Counterclockwise facing PTO Shaft
Fast Idle Speed rpm
Slow Idle Speed rpm
Fuel information Unleaded Gasoline
Fuel tank capacity
Lubrication system
Pressurized lubrication with oil filter
Engine Oil SAE 10W30 (SF, SG, SH, or SJ)
Oil Pan Capacity 1.1 L 1.1 L 1.3 L 1.3 L
0.8 L 0.8 L 1.0 L 1.0 L
Carburetor Float, Butterfly Type
Ignition system Transistor flywheel magneto
Spark Plug NGK BPR 5ES
Starting system Recoil starter with ACR or electric starter
Governor Mechanical flyweight
Type of Reduction 1/2 gear 1/2 gear 1/2 gear 1/2 gear
Air Cleaner Dual Element
Specifications are subject to change without notice, and may not apply to every country.
1-6 GENERAL INFORMATION
MAINTENANCE Daily First
8 25 50 100 200
K
K
K
300
Periodic Maintenance Chart
To ensure satisfactory operation over an extended period of time, any engine requires normal maintenance regular
intervals. The Periodic Maintenance Chart below shows periodic inspection and maintenance items and suitable intervals.
The bullet mark (•) designates that the corresponding item should be performed at that interval.
Some adjustments require the use of special tools or other equipment. An electronic tachometer will facilitate setting
idle and running speeds.
Always remove the spark plug cap from spark plug when servicing the engine to prevent accidental starting.
INTERVAL
Every Every Every Every Every
hr. hr. hr. hr. hr. hr.
Check and add engine oil,
Check for loose or lost nuts and screws
Check for fuel and oil leakage
Check battery electrolyte level
Check or clean air intake screen
Tighten nuts and screws
Clean air cleaner foam element
Clean air cleaner paper element
Clean fuel filter element
Change engine oil (without oil filer)
Change engine oil (with oil filer)
Clean and regap spark plug
Change oil filter
Replace air cleaner paper element
Clean dust and dirt from cylinder
and cylinder head fines
Clean combustion chamber
Check and adjust valve clearance
Clean and lap valve seating surface
NOTE: The service intervals indicated are to be used as a guide. Service should be performed more frequently as
necessary by operating condition.
: Service more frequently under dusty conditions.
K: Have an authorized Kawasaki engine dealer perform those services.
GENERAL INFORMATION 1-7
Special Tools
Compression Gauge: 57001–221 Piston Ring Compression Grip: 57001–1095
Hand Tester: 57001–1394
Piston Ring Compression Belt,
50– 67: 57001–1096
Kawasaki Bond (Silicone Sealand): 56019–120
Piston Ring Compression Belt,
67– 79: 57001–1097
Piston RIng Pliers: 57001–115
Piston Ring Compression Belt,
80– 91: 57001–1320
1-8 GENERAL INFORMATION
Exploded View
FE120
GENERAL INFORMATION 1-9
Exploded View
FE170
1-10 GENERAL INFORMATION
Exploded View
FE250
GENERAL INFORMATION 1-11
Exploded View
FE290
1-12 GENERAL INFORMATION
Exploded View
FE350
SERVICE DATA 2-1
Service Data
Table of Contents
Service Specifications ........................................................................................................................................................2-2
Adjustment Specifications .................................................................................................................................................. 2-8
Tightening Torque Specifications ....................................................................................................................................... 2-9
Wiring Diagram.................................................................................................................................................................2-10
Troubleshooting ................................................................................................................................................................ 2-12
Starter Motor Troubleshooting and Actions...............................................................................................................2-17
Disassemb
ly Sequence (FE120, 170)..............................................................................................................................2-18
Disassembly Sequence (FE250, 290, 350, 400) .............................................................................................................2-19
2
Item FE120 FE170 FE250
2
2
Cylinder
60.067 66.067 76.070
0.056
0.50
15.063 16.063 20.063
15.063
15.063 16.063 ––– 20.063 –––
Crankshaft
25.944 28.944 33.944
19.930 24.930 29.930
19.930 24.930 29.930
0.05
0.5 0.35
Camshaft
14.910 19.930 15.910 24.930 19.927 29.930
14.910 15.910 19.927
26.157 30.024 31.040
––– 0.50 0.50 0.35 0.35
(standard: (standard: (standard: (standard:
2-2 SERVICE DATA
Service Specifications
Service Limit (mm)
Type D Type G Type D Type G Type D Type G
Compression (minimum)
with Recoil Starter 290 kPa
(3 kg/cm , 42 psi)
with Electric Starter 390 kPa
(4 kg/cm , 57 psi)
Bore (maximum)
(2.3648 in) (2.3648 in) (2.9949 in)
Roundness (maximum)
(0.0022 in)
Boring Size (oversize)
(0.0120 in)
Crankcase Area
Crankshaft Bearing Bore (maximum) –– –– ––
Camshaft Bearing Bore (maximum)
(0.593 in) (0.6324 in) (0.7899 in)
Balancer Shaft Bearing Bore (maximum) –– ––
(0.5930 in)
Oil Pump Housing Bore (maximum) –– –– ––
Oil Pump Housing Depth (maximum) –– –– ––
Oil Pump Shaft Bearing Bore (maximum) –– –– ––
–– –– ––
Camshaft Bearing Bore (maximum)
Crankcase Cover
––
(0.5930 in) (0.6324 in) (0.7899 in)
Crankpin Diameter (minimum)
(1.0214 in) (1.1395 in) (1.3363 in)
Crankshaft Journal Diameter
PTO Side (minimum)
(0.7846 in) (0.9815 in) (1.1783 in)
Flywheel Side (minimum)
(0.7846 in) (0.9815 in) (1.1783 in)
Balancer Link Rod Journal (minimum) –– –– ––
Shaft Runout: TIR (maximum)
(0.0020 in)
Axial Play (maximum)
(0.0197 in) (0.0138 in)
(standard: 0 ~ 0.24) (standard: 0.03 ~ 0.30) (standard: 0.05 ~ 0.17)
(0 ~ 0.0094 in) (0.0012 ~ 0.0119 in) (0.0020 ~ 0.0067 in)
Camshaft Journal Diameter
PTO Side (minimum)
(0.5870 in) (0.7846 in) (0.6264 in) (0.9815 in) (0.7845 in) (1.1783 in)
Flywheel Side (minimum)
(0.5870 in) (0.6264 in) (0.7845 in)
Cam Lobe Height: Intake, Exhaust (minimum)
(1.0298 in) (1.1820 in) (1.2220 in)
Axial Play (maximum) ––
(0.0197 in) (0.0197 in) (0.0138 in) (0.0138 in)
0.08 ~ 0.34) 0.08 ~ 0.34) 0.05 ~ 0.23) 0.05 ~ 0.17)
(0.0031 ~ (0.0031 ~ (0.0020 ~ (0.0020 ~
0.0134 in) 0.0134 in) 0.0091 in) 0.0067 in)
SERVICE DATA 2-3
Item FE120 FE170 FE250
26.052 29.052 34.067
14.042 16.047 18.051
0.15/100
14.943
14.933
26.118
25.907
12.057
47.106
Piston
0.15
0.12
14.033 16.033 18.033
13.975 15.975 17.975
Service Specifications
Service Limit (mm)
Type D Type G Type D Type G Type D Type G
Connecting Rod
Connecting Rod Big End Bore (maximum)
(1.0257 in) (1.1438 in) (1.3412 in)
Connecting Rod Small End Bore (maximum)
(0.5528 in) (0.6318 in) (0.7107 in)
Connecting Rod Bend and Twist (maximum)
(0.006/100 in)
Dynamic Balancer
Balancer Shaft Journal Diameter
PTO Side (minimum) –– ––
(0.5883 in)
Flywheel Side (minimum) –– ––
(0.5883 in)
Weight Guide Hole Bore (maximum) –– ––
(1.0283 in)
Balancer Guide Diameter (minimum) –– ––
Link Rod Bearing Bore (1.0200 in)
Small End Bore (maximum) –– ––
(0.4747 in)
Big End Bore (maximum) –– ––
(1.8546 in)
Piston Ring/Groove Clearance (with new rings)
Top Ring (maximum)
(0.0059 in)
Second Ring (maximum)
(0.0047 in)
Piston Pin Hole Bore (maximum)
(0.5525 in) (0.6312 in) (0.7100 in)
Piston Pin Diameter (minimum)
(0.5502 in) (0.6289 in) (0.7077 in)
Item FE290 FE350 FE400
2
2
Cylinder
78.067 83.067 87.067
0.056
0.50
30.075 35.075
23.063
40.766
10.170
12.770
23.063 23.063 23.063 –––
Crankshaft
35.444 37.444
29.930 34.930
29.930 34.930
46.924 49.924
0.05
0.35 0.35 0.35
Camshaft
22.927 29.930 22.927 34.930 22.927
22.927
32.700 33.240
34.930
2-4 SERVICE DATA
Service Specifications
Service Limit (mm)
Type D Type G Type D Type G Type D Type G
Compression (minimum)
with Recoil Starter 290 kPa
(3 kg/cm , 42 psi)
with Electric Starter 390 kPa
(4 kg/cm , 57 psi)
Bore (maximum)
(3.0735 in) (3.2703 in) (3.4278 in)
Roundness (maximum)
(0.0022 in)
Boring Size (oversize)
(0.0197 in)
Crankcase Area
Crankshaft Bearing Bore (maximum)
(1.1841 in) (1.3809 in)
Camshaft Bearing Bore (maximum)
(0.9080 in)
Balancer Shaft Bearing Bore (maximum) –– –– ––
Oil Pump Housing Bore (maximum)
(1.6050 in)
Oil Pump Housing Depth (maximum)
(0.4004 in)
Oil Pump Shaft Bearing Bore (maximum)
(0.5028 in)
Crankcase Cover
Camshaft Bearing Bore (maximum) –– ––
(0.9080 in) (0.9080 in) (0.9080 in)
Crankpin Diameter (minimum)
(1.3954 in) (1.4742 in)
Crankshaft Journal Diameter
PTO Side (minimum)
(1.1783 in) (1.3752 in)
Flywheel Side (minimum)
(1.1783 in) (1.3752 in)
Balancer Link Rod Journal (minimum)
(1.8474 in) (1.9655 in)
Shaft Runout: TIR (maximum)
(0.0020 in)
Axial Play (maximum)
(0.013 in) (0.013 in) (0.013 in)
(standard: 0.09 ~ 0.20) (standard: 0.08 ~ 0.22) (standard: 0.08 ~ 0.22)
(0.0035 ~ 0.0079 in) (0.0031 ~ 0.0089 in) (0.0031 ~ 0.0087 in)
Camshaft Journal Diameter
PTO Side (minimum)
(0.9026 in) (1.1783 in) (0.9026 in) (1.3752 in) (0.9026 in) (1.3752 in)
Flywheel Side (minimum)
(0.9026 in)
Cam Lobe Height: Intake, Exhaust (minimum)
(1.2874 in) (1.3087 in)
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Kawasaki FE120 - User manual

Category
Engine
Type
User manual
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