SERVICE MANUAL
(2008.12.18)
MODELS:
GBC GLS28, GLX20, GLM11, GLHS9
REXEL RLS28, RLX20, RLM11, RLSM9
© 2008 All Rights Reserved
No part of this publication
may be reproduced in any
form without expressed
written permission from
Electronically Printed
and Designed in the USA.
2
8-9
INTRODUCTION
TROUBLESHOOTING
DISASSEMBLY/ADJUSTMENTS
MAINTENANCE
10.0 SPECIAL INSTRUCTIONS
INSTALLATION
Table of Contents
1
SPECIFICATIONS
3-7
Introduction
1
Introduction
1
Illuminated Panel
1 2 3 4
a
d
e
f
b
c
g
a
d
e
f
b
c
g
Models: GBC GLS28, GLX20 / REXEL RLS28, RLX20 Models: GBC GLM11, GLHS9 / REXEL RLM11, RLSM9
a Indicator Panel
b Door for Bin
c Wheels
d Power On Button
e Auto Feed Button
f Reverse Button
g CD Slot
1 Power On
2 Shredder not OK
3 Door Open
4 Bin Full
2
Specifications
Specications
GLS28
28 sheets
Continuous operation
120V AC / 60Hz
8.0 A
Models
Sheet Capacity -
Duty Cycle -
Volts / Hz
Amperage
GLX20
20 sheets
Continuous operation
120V AC / 60Hz
10.0 A
GLM11
11 sheets
Continuous operation
120V AC / 60Hz
10.0 A
Models
Sheet Capacity -
Duty Cycle -
Volts / Hz
Amperage
GLHS9
9 sheets
Continuous operation
120V AC / 60Hz
8.0 A
Specications
RLS28
28 sheets
Continuous operation
230-240V AC / 50Hz
6.0A
Models
Sheet Capacity -
Duty Cycle -
Volts / Hz
Amperage
RLX20
20 sheets
Continuous operation
230-240V AC / 50Hz
7.0A
RLM11
11 sheets
Continuous operation
230-240V AC / 50Hz
5.0A
Models
Sheet Capacity -
Duty Cycle -
Volts / Hz
Amperage
RLSM9
9 sheets
Continuous operation
230-240V AC / 50Hz
5.0A
Mechanical Operation
The shredder uses two rotating cutting shafts,
which are driven by an electrical motor to shred
paper.
Electrical Operation
When the center power on switch is pressed,
all the LED warning symbols on the indicator
The shredder will now
be in standby mode and the “Power-on” symbol
on the indicator panel will be illuminated amber.
When the shredder is in standby mode and the the
cabinet door is opend,the normally closed door
adjar micro switch is opened and prevents power to
the motor until the door is closed.. When the bag full
sensor is triggered, the bag full icon will illuminate.
The control board will then disable the motor circuit
until the shredder bag is either cleared or emptied.
When the shredder is severely loaded down, the
control board will illuminate red and disable the
motor circuit.
Electrical Components
Motor - Thermally protected motor designed for
continous operation.
Capacitor - AC motor run capacitor.
Power on/Auto feed on switch - The Power on
/Auto feed on switch, when depressed, connects
the hot and neutral circuits to electrical components
of the shredder.
Doorajar, Machine head safety switch - The safety
switch is a normally open micro switch which is
actuated by a trigger located inside ofthe cabinet door.
The switch is normally closed when the door is
closed and when the machine head is installed on the
cabinet.
Paper Sensors - Located in the throat area consist-
ing of two components, the emitter and receiver.
Emitter - The infrared light beam from the light emit-
ting diode issensed by the receiverto activate/deac-
tivate the control board.
Receiver - The receiver is a light activated diode,
which works in conjunction with the emitter to acti-
vate/deactivate the control board.
Testin
g Electrical Components
WARNING!
Always disconnect the power cord from receptacle
before making continuity or resistance tests.
Switches
Set meter to read resistance. Check switches for
continuity from common to closed contacts and
ity from common to the open contact.
Emitter - Set meter to the diode setting. Disconnect
emitters from the control board. With the positive
meter probe on the emitter wire and the negative
meter probe on the black-stripped emitter wire,
check for approximately .639 ohms. Reverse the
meter leads and
should be read.
Receiver - Set meterto read 20M ohms. Disconnect
thereceiverfromthe controlboard. With thepositive
meter probe on the receiver wire and the negative
meter probe on the receiver wire check for app-
roximately 4.62 Mega ohms under normal room
light. The resistance will increase when blocked.
Reverse the meter leads and
should be read.
5.0 T
8
Troubleshooting
3
Bag Full Flap Switch - The ap switch is a normally
open switch actuated by the bag full ap. When the
shred bag becomes full of shredded material, the
bag full ap is pushed back and power is then
removed from the motor circuit.
5.0 T
General Troubleshooting
Malfunction corrections are based on visual obser-
vations made by the operator. The causes of the
malfunctions are isolated by the symptom of the
malfunction and noting at which point in the operat-
ing cycle the malfunction occurred. Malfunctions
may be pinpointed toadefective electrical compo-
nent or mechanical part by referring to the
Principles of Operation, the troubleshooting guide
and the wiring diagram.
Troubleshooting Chart
The troubleshooting guide chart that follows is
arranged in order of the normal operational
sequence. Whenamalfunction occurs, read down
the SYMPTOM column until you
the appropri-
ate description for your symptom. Read the corre-
sponding PROBABLE CAUSE, then perform the
recommended procedure in the CORRECTIVE
ACTION column. When replacing electrical compo-
nents that have push on terminals, label the electri-
cal leads that were removed, to facilitate reconnect
ing them. Refer to the wiring diagram
to resolve any wiring di
culties that may occur.
WARNING!
Always unplug the shredder to avoid possible elec-
trical shock hazard before attempting to perform
any repairs.
Troubleshooting
4
on page 6
5.0
Shredder Does Not
Operate, No Indication Of
Power
Shredder Does Not
Operate, With Indication
Of Power Present
Shredder Does Not
Operate, (When Paper Is
Present In The Throat)
Shredder Runs
Continuously
Sheet Capacity
Diminished
Power Cord Disconnected.
Power switch Defective
Main Board Defective
Shredder Head Not
Installed Properly
Cabinet Door Open
Shred Bag Full
Motor Thermal Cut
Triggered
Door Switch Defective
Defective Capacitor
Motor Defective
Emitter/Receiver Defective
Main Board Defective
Dust Or Scratch On
Emitter/Receiver
Defective Control Board
Emitter/Receiver Defective
Dry Blades
Dull Cutters
Worn Bearings
Connect Power Cord
Replace Power Switch
Replace Main Board
Reposition Shredder Head
Close Door
Empty Bag
Allow Motor To Cool
Replace Door Switch
Replace Capacitor
Check Motor Input Voltage
Replace Motor If Necessary
Replace If Necessary
Replace If Necessary
Clean Or Replace
Replace If Necessary
Replace If Necessary
Lubricate Cutters
Replace Cutters
Replace Bearings
Troubleshooting
5
6
Troubleshooting
Main Board
panel board
Power SW
Paper Trigger
Emitter
Paper Trigger receiver
CD Detection
sensor
Bin Full
detection
PCB box
Binfull Trigger
Photo
sensor(#5)
1
2
BIN2A1
2P/2.0MM
BIN2A1
2P/2.0MM
1
2
3
4
CN1
2.5MM/4P
CN1
2.5MM/4P
1
2
AC POWER1AC POWER1
COMMON
NC
NO
SW4
BIN FULL SW
SW4
BIN FULL SW
COMMON
NC
NO
SW2SW2
DOOR SAFETY SW
LED4LED4
standy by(flash GREEN)&auto(GREEN)
1
2
3
DOOR SW1DOOR SW1
EMITTER
Photo LED
EMITTER
Photo LED
EMITTER
Photo LED
EMITTER
Photo LED
1
2
3
4
5
MOTOR CONNECTOR
5.08/5P
MOTOR CONNECTOR
5.08/5P
1
2
JA1JA1
1 2
3
M1M1
INDUCTION MOTOR
1
2
3
4
5
6
7
8
CON2
8PIN/2.0
CON2
8PIN/2.0
LED1LED1
Bin Full(red)
NEUTLINE
GND
JA1JA1
AC POWER CORD
CE
InceptIncept
SW5
Auto-Forward
SW5
Auto-Forward
TS1TS1
S1
Power SW(PUSH) 16A/250VAC
S1
Power SW(PUSH) 16A/250VAC
1
2
POWER1
5.08MM
POWER1
5.08MM
1
2
MOTOR CAPMOTOR CAP
EMITTER
Photo LED
EMITTER
Photo LED
LED3LED3
JAM&REVERSE(RED)
CE
InceptIncept
SW6
Reverse
SW6
Reverse
1
2
2.5mm/2p2.5mm/2p
1
2
2.0mm/2p2.0mm/2p
1
2
3
BIN1A1
3P-2.0
BIN1A1
3P-2.0
LED2LED2
Bin OPEN(RED)
CE
InceptIncept
1
2
3
4
5
6
7
8
CON3
8PIN/2.0
CON3
8PIN/2.0
Troubleshooting
7
1
5V SW
5V SW
2
5V 5VSW
5V
5VSW
5V SW
5V SW
5VSW
5V SW
5VSW
TC0
Forward
Reverse
Line SW
TCO
Power OUT
Power IN
Forward
Reverse
Line SW
Line SW
door Open
NEUTRAL
Timmer
NEUTRAL
NEUTRAL
Motor jam
Line SW
TCO SIG
NEUTRAL
REF 3V
Title
veRrebmuN tnemucoDeziS
teehS:etaD
of
Control Motor
V1
2 6Monday, October 27, 2008
Title
veRrebmuN tnemucoDeziS
teehS:etaD of
Control Motor
V1
Large Office Shredder Main Board Motor Control Block
2 6Monday, October 27, 2008
Title
veRrebmuN tnemucoDeziS
teehS:etaD of
Control Motor
V1
2 6Monday, October 27, 2008
TO INDUCTOR MOTOR
3.96MM (3-1)PIN
JA2
MOTORCAP1
Reverse
Forward
R&C POWER SUPPLY
2 S
USE INFR DETECT MOTOR SPEED TO JAM
120HZ
TCO detection
QA1,QA2 TMG25C60
QA1,QA2 TMG16C80
R40 22K/1W
R40 51K/1W
R31 51K/1W
R31 100K/0.5W
C19 3.5UF/250V
C19 2.0UF/400V
C25 33UF/50V
C25 22UF/50V
F1 T15A/250VAC
F1 T10A/250VAC
Input :USA:AC108Vac-132Vac/60Hz
Input:EU:AC207Vac-254Vac/50Hz
NEUT LINE
GND
JA1
AC POWER CORD
JA1
AC POWER CORD
IRIR
D17
IN4004
D17
IN4004
1
2
U4A
74HC14
U4A
74HC14
R29
560 1/8W
R29
560 1/8W
C26
0.1U/50V
C26
0.1U/50V
R22
47K 1/8W
R22
47K 1/8W
R12
10k 1/8w
R12
10k 1/8w
1 2
V1
MOV 270V
V1
MOV 270V
R11
1.5K 1/8W
R11
1.5K 1/8W
D9
IN4004
D9
IN4004
D5
1N4148
D5
1N4148
D8
1N4007
D8
1N4007
R19
470 1/4W
R19
470 1/4W
D3
1N4148
D3
1N4148
5
6
7
84
-
+
U3B
LM393
-
+
U3B
LM393
1
2
3
JAM-1A1JAM-1A1
Q11
SC1815
Q11
SC1815
D18
IN4004
D18
IN4004
+
C13
220UF/35V
+
C13
220UF/35V
R37
470K 1/2W
R37
470K 1/2W
R30
1K 1/8W
R30
1K 1/8W
+
C10
4.7UF/25V
+
C10
4.7UF/25V
COMMON
NC
NO
SW2
DOOR SAFETY SW
SW2
DOOR SAFETY SW
QA5
SS8550
QA5
SS8550
R14
10k 1/8w
R14
10k 1/8w
R27
2.2K 1/8W
R27
2.2K 1/8W
C19
2UF/400V
C19
2UF/400V
U26
EL-817
U26
EL-817
R28
1K 1/4W
R28
1K 1/4W
CY1
472/400V
CY1
472/400V
C11
0.1U/50V
C11
0.1U/50V
C25
22UF/50V
C25
22UF/50V
9 8
U4D
74HC14
U4D
74HC14
R23
1K 1/4W
R23
1K 1/4W
CY2
472/400V
CY2
472/400V
1
2
4
5
3
6
UB2 MOC3063UB2 MOC3063
3
4
U4BU4B
D7
1N4004
D7
1N4004
C14
0.1U/50V
C14
0.1U/50V
3
21
QA2
TMG16C80
QA2
TMG16C80
12
R32
47K 1/8W
R32
47K 1/8W
R26
470 1/4W
R26
470 1/4W
G
2
I
3
O
1
U6
7805 TO-220
U6
7805 TO-220
U25
EL-817
U25
EL-817
R42
220k 1/2W
R42
220k 1/2W
C8
0.01U/250VAC
C8
0.01U/250VAC
1
2
3
JAM1B1
3P-2.0MM
JAM1B1
3P-2.0MM
R41
4.7K 1/8W
R41
4.7K 1/8W
CX1
0.47uF/275V
CX1
0.47uF/275V
R25
47/0.5W
R25
47/0.5W
R24
10K 1/8W
R24
10K 1/8W
R31
100K 1/2W
R31
100K 1/2W
R40
51K/ 1W
R40
51K/ 1W
C5
0.01U/250VAC
C5
0.01U/250VAC
1
2
4
5
3
6
UB1 MOC3063UB1 MOC3063
D16
IN4004
D16
IN4004
1
2
3
4
5
MOTOR1
5.08/5P
MOTOR1
5.08/5P
+
C24
220UF/16V
+
C24
220UF/16V
R17
1K 1/4W
R17
1K 1/4W
R33
10K 1/8W
R33
10K 1/8W
CE
PHOTO JAM DETECT
TRAN
PHOTO JAM DETECT
TRAN
R21
1K 1/4W
R21
1K 1/4W
R35
470k/0.5W
R35
470k/0.5W
C7
0.1U/50V
C7
0.1U/50V
R20
1k 1/8W
R20
1k 1/8W
R18
47/0.5W
R18
47/0.5W
F1
T10A,250VAC(NORMAL)
F1
T10A,250VAC(NORMAL)
56
U4C
74HC14_2
U4C
74HC14_2
C27
0.1U/50V
C27
0.1U/50V
R13
10K 1/8W
R13
10K 1/8W
3
21
QA1
TMG16C80
QA1
TMG16C80
+
C12
10UF/25V
+
C12
10UF/25V
Necessary Tools
1.
2. #2 Phillips Screwdriver
Disassembly ofthe shredderis describedin thefollowing steps.
Top Housing Removal
WARNING!
Disconnect the unit from the receptacle before performing
any disassembly procedures.
1.Unplug the power cord from the outlet power supply.
2.Open cabinet door and remove the 3 phillip head screws that
secure shredder top cover to cabinet base.
3.Remove the 4 phillip head screws from the back side of the
shredder which secures top cover to cabinet base.
4. Lift top cover. Remove and label the 3 cables from control
panel.
Engine Assy. (Cutting Head Assy.) Removal
1. Remove the six phillip head screws that secure the main pcb
box to the bottom base.
2. Remove pcb box front cover. Unplug and label all wires from
main pcb box.
3. Open cabinet door and remove the four (14 mm) hex nuts and
4. Carefully lift out engine ( cutting head ) assy and place
place on your work area.
Troubleshooting
Adjustable wrench
two wing nuts from the bottom base of engine (cutting head).
8
2
2
2
3
3
3
1
Gear Box Removal
1 .Remove the six phillips screws from the gear box cover.
2. Remove the two 14mm bolts.
3. Remove the two phillips screws from the encoder housing.
4. Remove gearbox cover.
Motor Removal
1. Remove large double drive gear.
2. Remove small double drive gear.
External Cleaning
Make sure you disconnect the shredder from its power source
before cleaning. The cover and cabinet may be cleaned with
a soft cloth moistened with a mild detergent and warm water.
Do not use chemical cleaners or solvents as these may have
a harmful e
ect. Use detergent sparingly to avoid contact with
electronic components.
Inspection
Whenever the cover has been removed for corrective mainte-
nance, visually inspect for defects such as loose screws or
nuts, damaged wire insulation, loose terminals, etc. Correct
any defects before returning the shredder into service.
5.0 Troubleshooting
9
1
2
3
3
3. Remove the Four phillip screws.
4. Remove the two 14mm bolts.
5. Remove support bar and replace motor.
4
5
12/18/08
Full Circle Service
TM
10303 80th Avenue
Pleasant Praire, Wi 53158
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ACCO Brands Rexel User manual
- Category
- Paper shredders
- Type
- User manual
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