Sanyo CL4232 User manual

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85464869178000 REFERENCE NO. SM830078
SPLIT SYSTEM AIR CONDITIONER
TECHNICAL DATA
&
SERVICE MANUAL
FILE NO.
INDOOR MODEL No. PRODUCT CODE No. OUTDOOR MODEL No. PRODUCT CODE No.
XS4232 854 016 10
C4232 854 016 12
CL4232 854 016 11
TS4232 854 016 09
C4232 854 016 12
CL4232 854 016 11
TS4232
XS4232 C4232
CL4232
Indoor Unit Outdoor Unit
XS4232 / C4232, CL4232
TS4232 / C4232, CL4232
– 2 –
SM830078
Please Read Before Starting
This air conditioning system meets strict safety and operating
standards. As the installer or service person, it is an important
part of your job to install or service the system so it operates
safely and efficiently.
For safe installation and trouble-free operation, you must :
Carefully read this instruction booklet before beginning.
Follow each installation or repair step exactly as shown.
Observe all local, state, and national electrical codes.
Pay close attention to all warning and caution notices
given in this manual.
This symbol refers to a hazard or
unsafe practice which can result in
severe personal injury or death.
This symbol refers to a hazard or
unsafe practice which can result in
personal injury or product or
property damage.
If Necessary, Get Help
These instructions are all you need for most installation sites
and maintenance conditions. If you require help for a special
problem, contact our sales/service outlet or your certified dealer
for additional instructions.
In Case of Improper Installation
The manufacturer shall in no way be responsible for improper
installation or maintenance service, including failure to follow
the instructions in this document.
SPECIAL PRECAUTIONS
When Wiring
……………………………………………………………………
ELECTRICAL SHOCK CAN CAUSE SEVERE
PERSONAL INJURY OR DEATH. ONLY A
QUALIFIED, EXPERIENCED ELECTRICIAN
SHOULD ATTEMPT TO WIRE THIS SYSTEM.
Do not supply power to the unit until all wiring and tubing are
completed or reconnected and checked.
Highly dangerous electrical voltages are used in this system.
Carefully refer to the wiring diagram and these instructions
when wiring. Improper connections and inadequate ground-
ing can cause accidental injury or death.
Ground the unit following local electrical codes.
Connect all wiring tightly. Loose wiring may cause overheat-
ing at connection points and a possible fire hazard.
When Transporting
……………………………………………………………………
Be careful when picking up and moving the indoor and outdoor
units. Get a partner to help, and bend your knees when lifting to
reduce strain on your back. Sharp edges or thin aluminum fins
on the air conditioner can cut your fingers.
Important
CAUTION
When Installing
……………………………………………………………………
…In a Room
Properly insulate any tubing run inside a room to prevent
“sweating” that can cause dripping and water damage to walls
and floors.
…In Moist or Uneven Locations
Use a raised concrete pad or concrete blocks to provide a
solid, level foundation for the outdoor unit. This prevents water
damage and abnormal vibration.
…In an area with High Winds
Securely anchor the outdoor unit down with bolts and a metal
frame. Provide a suitable air baffle.
…In a Snowy Area (for Heat Pump-type Sys-tems)
Install the outdoor unit on a raised platform that is higher than
drifting snow. Provide snow vents.
When Connecting Refrigerant Tubing
……………………………………………………………………
Ventilate the room well, in the event that refrigerant gas
leaks during the installation. Be careful not to allow contact
of the refrigerant gas with a flame as this will cause the
generation of poisonous gas.
Keep all tubing runs as short as possible.
Use the flare method for connecting tubing.
Apply refrigerant lubricant to the matching surfaces of the
flare and union tubes before connecting them, then tighten
the nut with a torque wrench for a leak-free connection.
Check carefully for leaks before starting the test run.
NOTE
Depending on the system type, liquid and gas lines may be
either narrow or wide. Therefore, to avoid confusion the
refrigerant tubing for your particular model is specified as either
“narrow” or “wide” rather than as “liquid” or “gas”.
When Servicing
……………………………………………………………………
Turn the power OFF at the main power box (mains) before
opening the unit to check or repair electrical parts and
wiring.
Keep your fingers and clothing away from any moving parts.
Clean up the site when installation is finished. Check that no
metal scraps or bits of wiring have been left inside the unit.
CAUTION
Ventilate any enclosed areas when installing or testing the
refrigeration system. Contact of refrigerant gas with fire or
heat can produce poisonous gas.
Confirm after installation that no refrigerant gas is leaking. If
the gas comes in contact with a burning stove, gas water
heater, electric room heater or other heat source, it can
cause the generation of poisonous gas.
– 3 –
SM830078
Table of Contents
1. OPERATING RANGE ....................................................................................... 5
2. SPECIFICATIONS ............................................................................................ 6
(1) Unit Specifications ...................................................................................... 6
(2) Major Component Specifications .............................................................. 10
(A) Indoor Unit .......................................................................................... 10
(B) Outdoor Unit........................................................................................ 12
(3) Other Component Specifications .............................................................. 14
(A) Indoor Unit .......................................................................................... 14
(B) Outdoor Unit........................................................................................ 16
3. DIMENSIONAL DATA..................................................................................... 18
(1) Indoor Unit ................................................................................................ 18
(2) Outdoor Unit.............................................................................................. 20
4. COOLING CAPACITY .................................................................................... 21
5. PERFORMANCE CHARTS ............................................................................ 25
(1) Operating Current ..................................................................................... 25
(2) High and Low Pressure............................................................................. 29
6. AIR THROW DISTANCE CHART................................................................... 31
7. REFRIGERANT FLOW DIAGRAM ................................................................. 32
8. INSTALLATION INSTRUCTIONS .................................................................. 33
9. ELECTRICAL DATA ....................................................................................... 38
10. ELECTRICAL WIRING DIAGRAMS ............................................................... 39
(1) Indoor Unit ................................................................................................ 39
(2) Outdoor Unit.............................................................................................. 43
11. PROCESSES AND FUNCTIONS.................................................................. 47
(1) Room Temperature Control ...................................................................... 47
(2) Freeze Prevention..................................................................................... 48
(3) Drain Pump Control .................................................................................. 48
(4) Outdoor Fan Speed Control...................................................................... 49
12. SERVICE PROCEDURES.............................................................................. 50
(1) Troubleshooting ........................................................................................ 50
(2) A Sensor is Defective................................................................................ 61
(3) Operation of Major Electrical Parts ........................................................... 61
(4) Checking the Electrical Components ........................................................ 62
– 4 –
SM830078
Introduction:
Read Me First!
This manual will help you understand and service the air conditioner. To help you find the information you need,
we have divided it into 5 main sections. Each section is divided into chapters with charts, tables and explana-
tions to help you find and repair problems.
Section 1: Specifications, tells you about the physical and electrical make up of the unit, as well
as its heating and cooling capacities. Look in this section to find the correct values for
components and functions.
Section 2: Processes and Functions, explains each different part of the cooling and heating
cycle, and how each control function reacts to changing conditions to keep the room at the set
temperature range.
Section 3: Electrical Data, which has fold-out schematic and wiring diagrams so you can find
the parts you need to check when something is wrong, and see how they should be connected.
Section 4: Service Procedures, has two main parts, a
diagnostic
chapter to help you find the
specific component to replace or adjust, and a chapter with specific procedures and values to
guide you in checking the electrical components in the unit.
HOW TO USE THIS MANUAL
You can use this manual both as a
reference
to find specific information about the
capacity, functions and
construction of this unit, and as a source of information to help you set up and maintain the unit.
When this unit is not working properly, and the cause is not known, you can use the procedures in
Section 3: Servicing Procedures to find the problem, fix it, and restore the unit to its proper functioning.
This air conditioner has many helpful self diagnostic features to help you identify problem areas quickly.
So you will be ready when a problem happens, we suggest you look this manual over and become familiar with it
by following these steps:
1. Look at the TABLE OF CONTENTS to get an idea of what is in this manual and where to find it.
2. Look at the chapter about TROUBLE SHOOTING, so you are familiar with the way the flow
charts work. They are designed to guide you quickly through the possible causes for each kind of
problem that is likely to happen to the Unit. Particularly read the introduction to this section, and
the parts about the self-diagnosis and error codes which show on the display.
3. Look at the chapter about CHECKING ELECTRICAL COMPONENTS. You already know
about most of these procedures. This chapter gives you the specific values and methods for
these components. If you don’t know some of these procedures, you can easily learn them here.
4. Read the Instruction Manual! The Instruction Manual is included here because it helps you help
the user to set the temperature controls properly and know how to take care of any simple
problems that may happen, as well as know when to call for service. The Instruction Manual also
has illustrations, care, and installation information not found in the rest of the service manual. It is
short, and if you read it carefully, you will be able to answer the customers questions easily, and
also know the most efficient ways for setting times and temperatures.
Please use this manual to make your work easier, keep the air conditioner functioning well, and keep your
customers satisfied.
– 5 –
SM830078
1. OPERATING RANGE
XS4232, TS4232 / C4232
XS4232, TS4232 / CL4232
Temperature Indoor Air Intake Temp. Outdoor Air Intake Temp.
Maximum 95 °F DB / 71 °F WB 115 °F DB
Minimum 67 °F DB / 57 °F WB 67 °F DB
Temperature Indoor Air Intake Temp. Outdoor Air Intake Temp.
Maximum 95 °F DB / 71 °F WB 115 °F DB
Minimum 67 °F DB / 57 °F WB 0 °F DB
– 6 –
SM830078
(1) Unit Specifications
2. SPECIFICATIONS
MODEL No. Indoor Unit XS4232
Outdoor Unit C4232
POWER SOURCE 230 - 208 V / 1 Phase / 60 Hz
PERFORMANCE Cooling
Capacity BTU / h 42,000 40,500
kW 12.32 11.88
Air circulation (Hi)
cu.ft. / min.
980 880
Moisture removal (High) Pints / h 14.6 14.8
ELECTRICAL RATINGS
Voltage rating VAC 230 208
Available voltage range VAC 187 - 253
Running amperes* A 20.8 21.1
Max. running amperes** A 24.1 25.3
Power input W 4,230 4,120
Power factor % 88 94
S.E.E.R
BTU / Wh
10.2 10.3
Max. starting amperes A 134 134
Maximum fuse size A 50
FEATURES
Controls Microprocessor
Timer ON / OFF 24-hours & Program
Fan speed Indoor / Outdoor 3 and Automatic control / 2 (Auto)
Air deflection Horizontal / Vertical – / Automatic
Air filter Washable, easy access, long life (2,500 hr)
Remote controller (Accessory) RCS - 5PS4U
Refrigerant control Capillary tube
Refrigerant tubing connections Flare type
Drain pump / Drain pipe trade size Max. head 9-27/32 in. above drain connection / 3/4 in. (26.7 mm)
Compressor Scroll
Operation sound
Indoor - Hi / Me / Lo
dB - A 43 / 40 / 36
Outdoor - Hi dB - A 56
REFRIGERANT TUBING
Limit of tubing length ft. (m) 165 (50)
Limit of tubing length at shipment ft. (m) 50 (15)
Limit of elevation difference ft. (m) Outdoor unit is higher than indoor unit: 165 (50)
between the two units Outdoor unit is lower than indoor unit: 100 (30)
Refrigerant tube Narrow tube in. (mm) 3 / 8 (9.52)
outer diameter Wide tube in. (mm) 3 / 4 (19.05)
Refrigerant amount at shipment lbs. (kg) R22 : 9.7 (4.4)
DIMENSIONS & WEIGHT Indoor unit Outdoor unit
Unit dimensions Height in. (mm) 11-1/32 (280) 48-5/8 (1,235)
Width in. (mm) 41-11/32 (1,050) 37 (940)
Depth in. (mm) 29-29/32 (760) 13-3/8 (340)
Net weight lbs. (kg) 60 (27) 205 (93)
Indoor grille dimensions Height in. (mm) 3-1/16 (78)
Width in. (mm) 45-9/32 (1,150)
Depth in. (mm) 33-27/32 (860)
Net weight lbs. (kg) 15 (7)
Indoor Unit Height in. (mm) 12-7/16 (316) 52-7/32 (1,326)
Package dimensions Width in. (mm) 43-27/32 (1,114) 40 (1,016)
Depth in. (mm) 32-25/32 (833) 16-3/8 (416)
Shipping weight lbs. (kg) 71 (32) 229 (104)
Shipping volume cu. ft. (m
3
) 10.3 (0.293) 19.8 (0.56)
Indoor grille Height in. (mm) 4-3/32 (104)
Package dimensions Width in. (mm) 49-1/2 (1,257)
Depth in. (mm) 39-11/32 (999)
Shipping weight lbs. (kg) 29 (10)
Shipping volume cu. ft. (m
3
) 4.6 (0.131)
Cooling :
Rating conditions (*) : Indoor air temperature 80 °F DB / 67 °F WB, Outdoor air temperature 95 °F DB / 75 °F WB
Full load conditions (**) : Indoor air temperature 80 °F DB / 67 °F WB, Outdoor air temperature 115 °F DB
DATA SUBJECT TO CHANGE WITHOUT NOTICE
– 7 –
SM830078
2. SPECIFICATIONS
(1) Unit Specifications
MODEL No. Indoor Unit XS4232
Outdoor Unit CL4232
POWER SOURCE 230 - 208 V / 1 Phase / 60 Hz
PERFORMANCE Cooling
Capacity BTU / h 42,000 40,500
kW 12.32 11.88
Air circulation (Hi)
cu.ft. / min.
980 880
Moisture removal (High) Pints / h 14.6 14.8
ELECTRICAL RATINGS
Voltage rating VAC 230 208
Available voltage range VAC 187 - 253
Running amperes* A 20.8 21.1
Max. running amperes** A 24.1 25.3
Power input W 4,230 4,120
Power factor % 88 94
S.E.E.R
BTU / Wh
10.2 10.3
Max. starting amperes A 134 134
Maximum fuse size A 50
FEATURES
Controls Microprocessor
Low ambient control Built-in 0 °F
Timer ON / OFF 24-hours & Program
Fan speed Indoor / Outdoor 3 and Automatic control / 3 (Auto)
Air deflection Horizontal / Vertical – / Automatic
Air filter Washable, easy access, long life (2,500 hr)
Remote controller (Accessory) RCS - 5PS4U
Refrigerant control Capillary tube
Refrigerant tubing connections Flare type
Drain pump / Drain pipe trade size Max. head 9-27/32 in. above drain connection / 3/4 in. (26.7 mm)
Compressor Scroll
Operation sound
Indoor - Hi / Me / Lo
dB - A 43 / 40 / 36
Outdoor - Hi dB - A 56
REFRIGERANT TUBING
Limit of tubing length ft. (m) 165 (50)
Limit of tubing length at shipment ft. (m) 50 (15)
Limit of elevation difference ft. (m) Outdoor unit is higher than indoor unit: 165 (50)
between the two units Outdoor unit is lower than indoor unit: 100 (30)
Refrigerant tube Narrow tube in. (mm) 3 / 8 (9.52)
outer diameter Wide tube in. (mm) 3 / 4 (19.05)
Refrigerant amount at shipment lbs. (kg) R22 : 9.7 (4.4)
DIMENSIONS & WEIGHT Indoor unit Outdoor unit
Unit dimensions Height in. (mm) 11-1/32 (280) 48-5/8 (1,235)
Width in. (mm) 41-11/32 (1,050) 37 (940)
Depth in. (mm) 29-29/32 (760) 13-3/8 (340)
Net weight lbs. (kg) 60 (27) 205 (93)
Indoor grille dimensions Height in. (mm) 3-1/16 (78)
Width in. (mm) 45-9/32 (1,150)
Depth in. (mm) 33-27/32 (860)
Net weight lbs. (kg) 15 (7)
Indoor Unit Height in. (mm) 12-7/16 (316) 52-7/32 (1,326)
Package dimensions Width in. (mm) 43-27/32 (1,114) 40 (1,016)
Depth in. (mm) 32-25/32 (833) 16-3/8 (416)
Shipping weight lbs. (kg) 71 (32) 229 (104)
Shipping volume cu. ft. (m
3
) 10.3 (0.293) 19.8 (0.56)
Indoor grille Height in. (mm) 4-3/32 (104)
Package dimensions Width in. (mm) 49-1/2 (1,257)
Depth in. (mm) 39-11/32 (999)
Shipping weight lbs. (kg) 29 (10)
Shipping volume cu. ft. (m
3
) 4.6 (0.131)
Cooling :
Rating conditions (*) : Indoor air temperature 80 °F DB / 67 °F WB, Outdoor air temperature 95 °F DB / 75 °F WB
Full load conditions (**) : Indoor air temperature 80 °F DB / 67 °F WB, Outdoor air temperature 115 °F DB
DATA SUBJECT TO CHANGE WITHOUT NOTICE
– 8 –
SM830078
(1) Unit Specifications
2. SPECIFICATIONS
MODEL No. Indoor Unit TS4232
Outdoor Unit C4232
POWER SOURCE 230 - 208 V / 1 Phase / 60 Hz
PERFORMANCE Cooling
Capacity BTU / h 42,000 40,500
kW 12.32 11.88
Air circulation (Hi)
cu.ft. / min.
900 800
Moisture removal (High) Pints / h 14.8 14.6
ELECTRICAL RATINGS
Voltage rating VAC 230 208
Available voltage range VAC 187 - 253
Running amperes* A 20.6 21.0
Max. running amperes** A 21.4 22.7
Power input W 4,190 4,100
Power factor % 88 94
S.E.E.R
BTU / Wh
10.2 10.3
Max. starting amperes A 134 134
Maximum fuse size A 50
FEATURES
Controls Microprocessor
Timer ON / OFF 24-hours & Program
Fan speed Indoor / Outdoor 3 and Automatic control / 2 (Auto)
Air deflection Horizontal / Vertical Manual / Automatic
Air filter Washable, easy access, long life (2,500 hr)
Remote controller (Accessory) RCS - 5PS4U
Refrigerant control Capillary tube
Refrigerant tubing connections Flare type
Drain pipe trade size 3 / 4 in. (26.7 mm)
Compressor Scroll
Operation sound Indoor - Hi / Me / Lo dB - A 42 / 40 / 35
Outdoor - Hi dB - A 56
REFRIGERANT TUBING
Limit of tubing length ft. (m) 165 (50)
Limit of tubing length at shipment ft. (m) 50 (15)
Limit of elevation difference ft. (m) Outdoor unit is higher than indoor unit: 165 (50)
between the two units Outdoor unit is lower than indoor unit: 100 (30)
Refrigerant tube Narrow tube in. (mm) 3 / 8 (9.52)
outer diameter Wide tube in. (mm) 3 / 4 (19.05)
Refrigerant amount at shipment lbs. (kg) R22 : 9.7 (4.4)
DIMENSIONS & WEIGHT Indoor unit Outdoor unit
Unit dimensions Height in. (mm) 9-7/16 (240) 48-5/8 (1,235)
Width in. (mm) 62 (1,575) 37 (940)
Depth in. (mm) 26-3/8 (670) 13-3/8 (340)
Package dimensions Height in. (mm) 12-15/32 (317) 52-7/32 (1,326)
Width in. (mm) 66-1/16 (1,678) 40 (1,016)
Depth in. (mm) 31-1/16 (789) 16-3/8 (416)
Net weight lbs. (kg) 84 (38) 205 (93)
Shipping weight lbs. (kg) 97 (44) 229 (104)
Shipping volume cu.ft. (m
3
) 14.8 (0.42) 19.8 (0.56)
DATA SUBJECT TO CHANGE WITHOUT NOTICE
Cooling :
Rating conditions (*) : Indoor air temperature 80 °F DB / 67 °F WB, Outdoor air temperature 95 °F DB / 75 °F WB
Full load conditions (**) : Indoor air temperature 80 °F DB / 67 °F WB, Outdoor air temperature 115 °F DB
– 9 –
SM830078
2. SPECIFICATIONS
(1) Unit Specifications
MODEL No. Indoor Unit TS4232
Outdoor Unit CL4232
POWER SOURCE 230 - 208 V / 1 Phase / 60 Hz
PERFORMANCE Cooling
Capacity BTU / h 42,000 40,500
kW 12.32 11.88
Air circulation (Hi)
cu.ft. / min.
900 800
Moisture removal (High) Pints / h 14.8 14.6
ELECTRICAL RATINGS
Voltage rating VAC 230 208
Available voltage range VAC 187 - 253
Running amperes* A 20.6 21.0
Max. running amperes** A 21.4 22.7
Power input W 4,190 4,100
Power factor % 88 94
S.E.E.R
BTU / Wh
10.2 10.3
Max. starting amperes A 134 134
Maximum fuse size A 50
FEATURES
Controls Microprocessor
Low ambient control Built-in 0 °F
Timer ON / OFF 24-hours & Program
Fan speed Indoor / Outdoor 3 and Automatic control / 3 (Auto)
Air deflection Horizontal / Vertical Manual / Automatic
Air filter Washable, easy access, long life (2,500 hr)
Remote controller (Accessory) RCS - 5PS4U
Refrigerant control Capillary tube
Refrigerant tubing connections Flare type
Drain pipe trade size 3 / 4 in. (26.7 mm)
Compressor Scroll
Operation sound Indoor - Hi / Me / Lo dB - A 42 / 40 / 35
Outdoor - Hi dB - A 56
REFRIGERANT TUBING
Limit of tubing length ft. (m) 165 (50)
Limit of tubing length at shipment ft. (m) 50 (15)
Limit of elevation difference ft. (m) Outdoor unit is higher than indoor unit: 165 (50)
between the two units Outdoor unit is lower than indoor unit: 100 (30)
Refrigerant tube Narrow tube in. (mm) 3 / 8 (9.52)
outer diameter Wide tube in. (mm) 3 / 4 (19.05)
Refrigerant amount at shipment lbs. (kg) R22 : 9.7 (4.4)
DIMENSIONS & WEIGHT Indoor unit Outdoor unit
Unit dimensions Height in. (mm) 9-7/16 (240) 48-5/8 (1,235)
Width in. (mm) 62 (1,575) 37 (940)
Depth in. (mm) 26-3/8 (670) 13-3/8 (340)
Package dimensions Height in. (mm) 12-15/32 (317) 52-7/32 (1,326)
Width in. (mm) 66-1/16 (1,678) 40 (1,016)
Depth in. (mm) 31-1/16 (789) 16-3/8 (416)
Net weight lbs. (kg) 84 (38) 205 (93)
Shipping weight lbs. (kg) 97 (44) 229 (104)
Shipping volume cu.ft. (m
3
) 14.8 (0.42) 19.8 (0.56)
DATA SUBJECT TO CHANGE WITHOUT NOTICE
Cooling :
Rating conditions (*) : Indoor air temperature 80 °F DB / 67 °F WB, Outdoor air temperature 95 °F DB / 75 °F WB
Full load conditions (**) : Indoor air temperature 80 °F DB / 67 °F WB, Outdoor air temperature 115 °F DB
– 10 –
SM830078
(2) Major Component Specifications
(A) Indoor Unit
2. SPECIFICATIONS
DATA SUBJECT TO CHANGE WITHOUT NOTICE
MODEL No. XS4232
Source 230 - 208 V / 1 phase / 60 Hz
Remote controller (Accessory) RCS - 5PS4U
Controller P. C. B Ass'y CR - TS2432
Control circuit fuse 250 V, 3 A
Switch Ass'y SW - X363GS
Fan (Number … diameter) in. (mm) Turbo (1…19-9/32 (490))
Fan motor
Model SFG6X - 61A3P
Source 230 - 208 V / 1 phase / 60 Hz
No. of pole … r.p.m. (230 V, High) rpm 6 … 560
Nominal output W 60
Coil resistance BRW - WHT : 71.1 , ORG - YEL : 22.7
(Ambient temperature 68 °F) WHT - VLT : 8.7 , VLT - PNK : 43.2
VLT - ORG : 13.3 , YEL - BLK : 54.32
Safety device
Operating temperature Open °F266± 14.4
Close °F 174.2 ± 27
Run capacitor VAC, µF 440 V , 6 µF
Heat exchanger
Coil Aluminum plate fin / Copper tube
Rows … Fins per inch 2 … 14.9
Face area ft.
2
(m
2
) 5.17 (0.48)
Panel
Model No. PNR - XS3632
Indicator Lamp Ass'y IND - XS3632
Auto louver motor MT8 - 3C
Auto louver motor … Rated V, W, rpm 240 VAC , 3 W , 3 rpm
Coil resistance (Ambient temperature 77 °F) 16,430 ± 8 %
– 11 –
SM830078
(2) Major Component Specifications
(A) Indoor Unit
2. SPECIFICATIONS
MODEL No. TS4232
Source 230 - 208 V / 1 phase / 60 Hz
Remote controller (Accessory) RCS - 5PS4U
Controller P. C. B Ass'y CR - TS2432
Control circuit fuse 250 V, 3 A
Switch Ass'y SW - X363GS
Fan (Number … diameter) in. (mm) Centrifugal (4 ... 5-29/32(150))
Fan motor
Model KFG4X - 101C6P
Source 230 - 208 V / 1 phase / 60 Hz
No. of pole … r.p.m. (230 V, High) rpm 1,015
Nominal output W 100
Coil resistance BRW - WHT : 61.05 , ORG - YEL : 13.23
(Ambient temperature 68 °F) WHT - VLT : 9.955 , YEL - BLK : 19.25
VLT - ORG : 9.576 , BLK - PNK : 10.81
Safety device
Operating temperature Open °F266± 14.4
Close °F 174.2 ± 27
Run capacitor VAC, µF 440 V , 4 µF
Heat exchanger
Coil Aluminum plate fin / Copper tube
Rows … Fins per inch 3 … 14.9
Face area ft.
2
(m
2
) 3.51 (0.326)
Auto louver motor
Model No. MT8 - 3C
Auto louver motor … Rated V, W, rpm 240 VAC , 3 W , 3 rpm
Coil resistance (Ambient temperature 77 °F) 16,430 ± 8 %
DATA SUBJECT TO CHANGE WITHOUT NOTICE
– 12 –
SM830078
(2) Major Component Specifications
(B) Outdoor Unit
2. SPECIFICATIONS
+ 2.0
+ 0.5
DATA SUBJECT TO CHANGE WITHOUT NOTICE
MODEL No. C4232
Source 230 - 208 V / 1 phase / 60 Hz
Compressor Scroll (Hermetic)
Model ZR47KC - PFV
Source 230 - 208 V / 1 phase / 60 Hz
Nominal output W 4,270
Compressor oil cc 1,240
Coil resistance (Ambient temperature 77 °F) R - W : 0.475 , S - W : 1.850
Safety device Internal type
Overload relay models
Operating temperature Open °F 320 ± 9
Close °F 189 ± 20
Operating ampere (at 77 °F) A
Run capacitor VAC, µF 400 V, 50 µF
Refrigerant amount charged at shipment lbs. (kg) R22 : 9.7 (4.4)
High pressure switch ACB - 1UB11
Set pressure OFF kg/cm
2
30
ON kg/cm
2
24 ± 2.0
Fan Propeller
Number...diameter in. (mm) 1 … 18-3/32 (460)
Fan speeds 2 (AUTO)
Fan motor
Model KFC6T - 91D6P × 2
Source 230 - 208 V / 1 phase / 60 Hz
No. of pole … rpm (230 V, High) rpm 6 … 879
Nominal output W 110 × 2
Coil resistance BRW WHT : 67.14 , VLT YEL : 11.42
(Ambient temperature 68 °F)
WHT VLT : 64.85 , YEL PNK : 10.60
Safety device
Operating temperature Open °F248± 9
Close °F171± 27
Run capacitor VAC, µF 440 V, 4 µF × 2
Heat exchanger
Coil Aluminum plate fin / Copper tube
Rows … Fins per inch 2 … 12.7
Face area ft.
2
(m
2
) 11.63 (1.08)
– 13 –
SM830078
2. SPECIFICATIONS
(2) Major Component Specifications
(B) Outdoor Unit
MODEL No. CL4232
Source 230 - 208 V / 1 phase / 60 Hz
Controller P.C.B. Ass'y CR - CL2432 (Microprocessor)
Control circuit fuse 250 V, 3 A
Compressor Scroll (Hermetic)
Model ZR47KC - PFV
Source 230 - 208 V / 1 phase / 60 Hz
Nominal output W 2,200
Compressor oil cc 1,240
Coil resistance (Ambient temperature 77 °F) R – W : 0.475 , S – W : 1.850
Safety device Internal type
Overload relay models
Operating temperature Open °F 320 ± 9
Close °F 189 ± 20
Operating ampere (at 77 °F) A
Run capacitor VAC, µF 400 V, 50 µF
Crank case heater V, W 230 V, 30 W
Refrigerant amount charged at shipment lbs. (kg) R22 : 9.7 (4.4)
High pressure switch ACB
-
1UB11
Set pressure OFF kg/cm
2
30
ON kg/cm
2
24 ± 2.0
Fan Propeller
Number...diameter in. (mm) 1 ... 18 - 3/32 (460)
Fan speeds 3 (AUTO)
Fan motor
Model KFC6T - 91D6P × 2
Source 230 - 208 V / 1 phase / 60 Hz
No. of pole ..... rpm (230 V, High) 6 ... 879
Nominal output W 110 × 2
Coil resistance BRN WHT : 67.14 , VLT YEL : 11.42
(Ambient temperature 68 °F) WHT VLT : 64.85 , YEL PNK : 10.60
Safety device Internal type
Operating temperature Open °F 248 ± 9
Close °F 171 ± 27
Run capacitor VAC, µF 440 V, 4 µF × 2
Heat exchange
Coil Aluminum plate fin / Copper tube
Rows ..... Fins per inch 2 ... 12.7
Face area ft.
2
(m
2
) 11.63 (1.08)
+ 2.0
+ 0.5
DATA SUBJECT TO CHANGE WITHOUT NOTICE
– 14 –
SM830078
2. SPECIFICATIONS
(3) Other Component Specifications
(A) Indoor Unit
MODEL No. XS4232
Power Transformer ATR – I104A
Rated Primary AC 220 V, 60 Hz
Secondary 10.6 V, 0.93 A
Capacity 9.85 VAC
Coil resistance
WHT - WHT : 101 , BRN - BRN : 0.42
(Ambient temprature 77 °F)
Thermistor cut off temperature °F266
Thermistor (Coil sensor) PBC - 41E - S36
Coil resistance k 14 °F : 23.7 , 41 °F : 12.1
23 °F : 18.8 , 50 °F : 9.7
32 °F : 15.0 , 59 °F : 8.0
Thermistor (Room or coil sensor) KTEC - 35 - S6
Coil resistance k 32 °F : 16.5 , 104 °F : 2.7
41 °F : 12.8 , 113 °F : 2.2
50 °F : 10.0 , 122 °F : 1.8
68 °F : 6.3 , 131 °F : 1.5
86 °F : 4.0 ,
Drain pump WP20SL - 21
Rated AC 200 V, 14.7 W
Float switch FS - 0218 - 103
MAX Rated (Contact rated) AC 200 V, 50 W
Switch Ass'y SW - X363GS
Indicator Lamp Ass'y IND - XS3632
Synchronized Motor MT8 - 3C
DATA SUBJECT TO CHANGE WITHOUT NOTICE
– 15 –
SM830078
2. SPECIFICATIONS
(3) Other Component Specifications
(A) Indoor Unit
MODEL No. TS4232
Power Transformer ATR – I104A
Rated Primary AC 220 V, 60 Hz
Secondary 10.6 V, 0.93 A
Capacity 9.85 VAC
Coil resistance
WHT - WHT : 101 , BRN - BRN : 0.42
(Ambient temprature 77 °F)
Thermistor cut off temperature °F266
Thermistor (Coil sensor) PBC - 41E - S36
Coil resistance k 14 °F : 23.7 , 41 °F : 12.1
23 °F : 18.8 , 50 °F : 9.7
32 °F : 15.0 , 59 °F : 8.0
Thermistor (Room or coil sensor) KTEC - 35 - S6
Coil resistance k 32 °F : 16.5 , 104 °F : 2.7
41 °F : 12.8 , 113 °F : 2.2
50 °F : 10.0 , 122 °F : 1.8
68 °F : 6.3 , 131 °F : 1.5
86 °F : 4.0 ,
Switch Ass'y SW - X363GS
Indicator Lamp Ass'y IND - TS2432
Synchronized Motor MT8 - 3C
DATA SUBJECT TO CHANGE WITHOUT NOTICE
– 16 –
SM830078
(3) Other Component Specifications
(B) Outdoor Unit
MODEL No. C4232
Compressor Motor Magnetic Contactor FC - 2SUL
Coil rated AC 240 V, 60 Hz
Coil resistance (at 68 °F) 350 ± 10 %
Contact rated (Main) AC 240 V, 35 A
Contact rated (Auxiliary) AC 240 V, 3 A
Power Relay HH62S
Coil rated AC 240 V, 60 Hz
Coil resistance (at 77 °F) k 17.2
Contact rated AC 220 V, 5 A
Thermostat (Coil sensor) YTB - 4U305F
Operating Temperature °F 79 ± 3 OFF
75 ON
Contact rated 200 to 240 V, 1 A
+ 3
– 1
DATA SUBJECT TO CHANGE WITHOUT NOTICE
2. SPECIFICATIONS
– 17 –
SM830078
(3) Other Component Specifications
(B) Outdoor Unit
MODEL No. CL4232
Compressor Motor Magnetic Contactor FC - 2SUL
Coil rated AC 240 V, 60 Hz
Coil resistance (at 68 °F) 350 ± 10 %
Contact rated (Main) AC 240 V, 35 A
Contact rated (Auxiliary) AC 240 V, 3 A
Power Relay HH62S
Coil rated AC 240 V, 60 Hz
Coil resistance (at 77 °F) k 17.2
Contact rated AC 220 V, 5 A
Power Transformer ATR - I35B
Rated
Primary AC 220 V, 60 Hz
Secondary 14 V, 0.2 A
Capacity 2.8 VAC
Coil resistance (at 78 °F ) WHT WHT : 482.5 , BRN BRN : 3.95
Thermal cut off temperature °F266
Thermistor (Outdoor Temp. sensor)
PBC - 41E - S4
Coil resistance k 14 °F : 23.7 , 50 °F : 9.7
23 °F : 18.8 , 68 °F : 6.5
32 °F : 15.0 , 86 °F : 4.4
41 °F : 12.1 , 104 °F : 3.1
113 °F : 2.6
DATA SUBJECT TO CHANGE WITHOUT NOTICE
2. SPECIFICATIONS
– 18 –
SM830078
3. DIMENSIONAL DATA
(1) Indoor Unit: XS4232
45-9/32
41-11/32
31-3/32
19-11/16
12-29/32
1-3/16
8-19/32
4-29/32
33-27/32
43-11/16 (Ceiling opening)
32-9/32 (Ceiling opening)
2-13/32
40-5/32 (Suspention bolt pitch)
Panel center
23-7/32 (Suspention bolt pitch)
19-9/32 1-9/16
Air intake grille
Air outlet
Refrigerant liquid line (ø3/8")
Refrigerant gas line (ø3/4")
Drain connection
Power supply entry
For discharge duct
Humidifier (option) mounting hole
Suspension bolt mounting
X-view
1813_X_S
8-19/32
5-23/321-3/8
8-9/32
2-3/8
29-29/32
2-3/4
6-1/2
11-7/32
8-9/32
3-15/16 3-15/16
9
13-15/32 19/32
15/32
1-7/8
15/32
Dimension : inch
2-13/32 23/32
6-25/32
• Remote controller (Accessory)
– 19 –
SM830078
3. DIMENSIONAL DATA
(1) Indoor Unit: TS4232
Drain connection
Drain connection for left side
Refrigerant liquid line (3/8") Flare connection
Refrigerant gas line (3/4") Flare connection
Hole for rear side refrigerant tubing
Hole for through-the-wall refrigerant tubing (ø3-15/16" hole)
Hole for fresh air intake (Knockout hole)
Hole for right side refrigerant tubing (Knockout hole)
Hole for left side drain connection (Knockout hole)
Hole for power supply (Conduit size 1/2")
Infrared rays receiver for wireless remote controller
Cutting position for fresh air intake
1341_TS_I
Dimension : inch
Air intake
Air outlet
2 ft. or more
Hole for wall-through piping (View from front)
2-13/32 23/32
9-7/8
6-25/32
9-7/16
8-7/16
62
26-3/8
11-1/32
12-7/32
61-7/32
7-3/4
12-19/32 6-5/16
5-15/16
• Remote controller (Accessory)
5-1/2
7-3/4
6-11/16
4-1/2
7-1/4
7-3/4
1-3/326-5/16
3-5/324-3/4
5-3/4
7-7/32
4-1/16
9-7/8
5-9/16
1-3/859-1/4 (Suspension bolt hole pitch)
3-1/2
5-25/32
2-25/325-3/16
11-1/32
3-15/16 1-31/32
3-3/8
6-3/32 7-31/32
Front
(Service space)(Service space)
Holes in the rear side (View from front)
(Suspension bolt hole pitch)
10
or more
10
or more
– 20 –
SM830078
3. DIMENSIONAL DATA
(2) Outdoor Unit: C4232, CL4232
48-5/8
22-27/32
23-29/32
37
Dimension : inch
Hole for anchor bolt (4-ø13)
Refrigerant tube joint (narrow tube)
Flare connection 3/8 in (9.52 mm)
Refrigerant tube joint (wide tube)
Flare connection 3/4 in (19.05 mm)
Refrigerant tubing inlet
Power supply inlet
1342_C_S
15-3/4
14-31/32 13/32
1-3/16
1-31/32 1-31/32
13-3/8
4-21/64266-11/16
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Sanyo CL4232 User manual

Category
Coffee makers
Type
User manual
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