Smooth Fitness 5.45 User manual

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OWNER’SMANUAL
5.45MOTORIZEDTREADMILL
USERWEIGHTLIMITATION:275LBS
SERIALNUMBER(FoundonFrame):
Copyright © 2008-1
st
5.45 MOTORIZED TREADMILL 2
PRECAUTIONS
Forfutureserviceorrelatedquestions:
Pleasestapleyourreceiptand/orwriteinthenameandphonenumberoftheretailstorewhereyoupurchasedyour
treadmill.
Name:______________________________
PhoneNumber:_______________________
Receipt:____________________________
Precautions:
WARNING:Toreducetheriskofburns,fire,electricshock,orinjury
topersons,readthefollowingimportantprecautionsand
informationbeforeoperatingthetreadmill.Itistheresponsibilityoftheownertoensurethatallusersofthistreadmillare
adequatelyinformedofallwarningsandprecautions.
Usethetreadmillonlyasdescribedinthismanual.
Placeona
levelsurface,with6feet(2m)ofclearancebehindit.Donotplacethetreadmillonanysurfacethat
blocksairopenings.Toprotectthefloororcarpetfromdamage,placeamatunderthetreadmill.
Whenchoosingalocationforthetreadmillmakesurethatthelocationand
positionpermitaccesstoaplug.
Keepthetreadmillindoors,awayfrommoistureanddust.Donotputthetreadmillinagarageorcoveredpatio,or
nearwater.
Donotoperatethetreadmillwhereaerosolproductsareusedorwhereoxygenisbeingadministered.
Keepchildren
undertheageof12andpetsawayfromthetreadmillatalltimes.
Thetreadmillshouldnotbeusedbypersonsweighingmorethan275LBS.
Neverallowmorethanonepersononthetreadmillatatime.Wearappropriateexerciseclothingwhenusingthe
treadmill.Do
notwearlooseclothingthatcouldbecomecaughtinthetreadmill.Athleticsupportclothesare
recommendedforbothmenandwomen.Alwayswearathleticshoes.Neverusethetreadmillwithbarefeet,
wearingonlystockings,orinsandals.
Whenconnectingthepowercord,plugthepowercordintoa
groundedcircuit.Nootherapplianceshouldbeonthe
samecircuit.
Alwaysstraddlethebeltandallowittostartmovingbeforesteppingontothebelt.
Alwaysexamineyourtreadmillbeforeusingtoensureallpartsareinworkingorder.
Allowthebelttofullystopbefore
dismounting.
Neverinsertanyobjectorbodypartsintoanyopening.
Followthesafetyinformationinregardstoplugginginyourtreadmill.
Keepthepowercordawayfromtheinclinewheelsanddonotrunthepowercordunderneathyourtreadmill.Donot
operatethetreadmillwitha
damagedorfrayedpowercord.
Alwaysunplugthetreadmillbeforecleaningand/orservicing.Servicetoyourtreadmillshouldonlybeperformedby
anauthorizedservicerepresentative,unlessauthorizedand/orinstructedbythemanufacturer.Failuretofollow
theseinstructionswillvoidthetreadmillwarranty.
Neverleavethetreadmill
unattendedwhileitisrunning.
TheequipmentisforClassB(HomeUse).
3 5.45 MOTORIZED TREADMILL
POWERREQUIREMENTS
PowerRequirements:
IMPROPERCONNECTIONOFTHEEQUIPMENTGROUNDINGCONNECTORCANRESULTINARISKOFANELECTRICSHOCK.
CHECKWITHAQUALIFIEDELECTRICIANORSERVICEMANIFYOUAREINDOUBTASTOWHETHERTHEPRODUCTISPROPERLY
GROUNDED.DONOTMODIFYTHEPLUGPROVIDEDWITHTHEPRODUCT,IFIT
WILLNOTFITTHEOUTLET;HAVEAPROPER
OUTLETINSTALLEDBYAQUALIFIEDELECTRICIAN.
Thistreadmillcanbeseriouslydamagedbysuddenvoltagechangesinyourhome’selectricalpower.Voltagespikes,surges
andnoiseinterferencecanresultfromweatherconditionsorfromotherappliancesbeingturnedonoroff.To
reducethe
possibilityoftreadmilldamage,alwaysuseasurgeprotector(notincluded)withyourtreadmill.
Surgeprotectorscanbepurchasedatmosthardwarestores.Themanufacturerrecommendsasingleoutletsurgeprotector
withaUL1449ratingasaTransientVoltageSurgeSuppressor(TVSS)withaULsuppressedvoltage
ratingof400Vorlessand
anelectricalrating110VAC,15amps.
Thistreadmillmustbegroundedtoreducetheriskofelectricalshock.Groundingprovidesapathofleastresistancefor
electriccurrent,shouldthetreadmillmalfunction.Thistreadmillcomeswithanelectricalcordhavingan
equipmentgroundingconductor
andagroundingplug.Alwaysplugthepowercordintoasurgeprotector,andplugthesurge
protectorintoanappropriateoutletthatisproperlyinstalledandgroundedinaccordancewithalllocalcodesand
ordinances.
Thisproductisforuseonanominal110voltcircuit,andhas
agroundingplugthatlooksliketheplugillustratedinthe
drawingbelow.GFCIoutletsandGFCICircuitBreakersareNOTrecommendedforuseonthisproduct.GFCIoutletsandGFCI
CircuitBreakersmaycausethisequipmenttoimproperlyfunction.
5.45 MOTORIZED TREADMILL 4
BEFOREYOUBEGIN
Opentheboxes:
Opentheboxesofyournewequipment.Inventoryallpartsincludedintheboxes.AndComparethemtothesupplied
componentsandsuppliedHardwarelistsonpages56forafullcountofthepartsincluded.Ifyouaremissinganypartsor
haveany
assemblyquestionscontactusdirectlyat8888001167.
Assemblyinstructionsbeginonpage18.
Gatheryourtools:
Beforestartingtheassemblyofyourunit,makesurethatyouhavegatheredallthenecessarytoolsyoumayrequireto
assembletheunitproperly.Havingallofthe
necessaryequipmentathandwillsavetimeandmaketheassemblyquickand
hasslefree.
Clearyourworkarea:
Makesurethatyouhaveclearedawayalargeenoughspacetoproperlyassembletheunit.Makesurethespaceisfree
fromanythingthatmaycauseinjuryduringassembly.After
theunitisfullyassembled,makesurethereisacomfortable
amountoffreeareaaroundtheunitforunobstructedoperation.
Inviteafriend:
Someoftheassemblystepsmayrequireheavylifting.Itisrecommendedthatyouobtaintheassistanceofanotherperson
whenassemblingthisproduct.

UserWeightLimitation:
Pleasenotethatthereisaweightlimitationforthisproduct.Ifyouweighmorethan275LBS.Itisnotrecommendedthat
youusethisproduct.Seriousinjurymayoccuriftheuser’sweightexceedsthelimitshownhere.Thisproductisnot
intendedtosupportusers
whoseweightexceedsthislimit.
Careandmaintenance:
1. Thesafetylevelcanbemaintainedonlyifitisexaminedfordamageandwear.
2. Replaceanydefectivecomponentsimmediatelyandstopalluseofequipmentuntilrepaired.
3. Alwaystakecarewhenyoumountingtheequipment.
Straddletheequipmentbyplacingyourfeetonthestraddle
rails..Dismountfromtheequipmentonlyafterallpartshavestopped..
4. Alwayschecktheeasilywearcomponentslikepulleyetc.Topreventdanger.
5. Thereisanemergencystoptopreventdangers,youcanstopthe
treadmillimmediatelybyactuatedtheemergencystop
foremergencydismount.
5 5.45 MOTORIZED TREADMILL
SUPPLIEDCOMPONENTS
Thislistidentifiesthemajorcomponentsyouwillusetoassemblethisproduct.ComponentA,BandCarealreadypartially
assembled.
No. Description Qty.
A
B
C
108
207
208
209
210
302
303
304
305
A MainFrameAssembly 1
B Fronthandlebar 1
C Sidehandlebar 2
108 WaterBottleHolder 2
207 HandleBarCover‐LL 1
208 HandleBarCover‐LR 1
209 HandleBarCover‐RL 1
210 HandleBarCover‐RR 1
302 UprightBaseCover‐LL 1
303 UprightBaseCover‐LR 1
304 UprightBaseCover‐RL 1
305 UprightBaseCover‐RR 1
5.45 MOTORIZED TREADMILL 6
SUPPLIEDHARDWARE
Thislistidentifiesthehardwareyouwillusetoassembletheproduct.Tohelpdistinguishbetweenthevarioustypesofthe
screwandbolts,usethescalebelowtomeasurethemandcomparethemtothesizelisted.
No. Description Qty.
812
B
E
A
C
107
811
805
802
810
845
802 M4×15Screw 27
805 M8×45Bolt 2
810 M8×18Bolt 8
811 M8×52Bolt 2
812 Ø8Washer 12
845
M8×75Bolt 2
A
ScrewDriver 1
B
AllenKey 1
C
AllenWrench 1
107
SafetyKey 1
E
PowerCord 1
MILLIMETERS
7 5.45 MOTORIZED TREADMILL
COMPLETEPARTSLIST
PartNo. Description Qty. OrderNo.
100
CompleteComputerConsoleComponents
101 Overlay 1 5.45101
102 ComputerPCBoard 1 5.45102
103 ConsolePlate 1 5.45103
104 ConsoleHousing‐Upper 1 5.45104
105 ConsoleHousing‐Bottom 1 5.45105
106 SafetyKeyBase 1 5.45106
107 SafetyKey 1 5.45107
108 WaterBottleHolder 2 5.45108
110 PlasticFixingInsert 8 5.45110
111 HandPulseWire‐upper 2 5.45111
200
CompleteHandleBarComponents
201 FrontHandleBarTube 1 5.45201
202 HandleBar 2 5.45202
203 HandleBarUprightFoamGrip 2 5.45203
204 HandleBarUprightFoamGrip 2 5.45204
205 HandleBarUprightFoamGrip 1 5.45205
206 HandPulseSensor 2 5.45206
207 HandleBarCover‐LL 1 5.45207
208 HandleBarCover‐LR 1 5.45208
209 HandleBarCover‐RL 1 5.45209
210 HandleBarCover‐RR 1 5.45210
211 ConsoleConnectPiece‐L 1 5.45211
212 ConsoleConnectPiece‐R 1 5.45212
213 ConsoleConnectTube 2 5.45213
216 HandleBarEndCap 2 5.45216
217 HandPulseWire‐Lower 2 5.45217
300
CompleteUprightComponents
301 Upright 2 5.45301
302 UprightLowCover‐LL 1 5.45302
303 UprightLowCover‐LR 1 5.45303
304 UprightLowCover‐RL 1 5.45304
305 UprightLowCover‐RR 1 5.45305
306 AdjustableCylinderCover‐Upper 2 5.45306
308 2PinSafetyKeyWire2200mm 1 5.45308
309 7PinComputerWireUpper2980mm 1 5.45309
5.45 MOTORIZED TREADMILL 8
COMPLETEPARTSLIST
PartNo. Description Qty. OrderNo.
400 CompleteBaseFrameComponents
401 BaseFrame 1 5.45401
402 RubberCushion 2 5.45402
403 RubberCushion 2 5.45403
404 PowerSwitchPlateBase 1 5.45404
405 PowerSwitchPlateCover 1 5.45405
406 PowerSwitchPlate 1 5.45406
407 PowerBreaker 1 5.45407
408 PowerSwitch 1 5.45408
409 FrontCaster 2 5.45409
410 Cushion 2 5.45410
411 FootLocker 1 5.45411
412 TransportationWheelBracket 1 5.45412
413 Spring 1 5.45413
414 TransportationWheel 1 5.45414
415 FoldUpLocker 1 5.45415
416 SpringOfTheFoldUpLockerAssembly 1 5.45416
500 CompleteMotorComponents
501 MotorHoodTop 1 5.45501
502 DrivingMotor 1 5.45502
503 MotorHolder 1 5.45503
504 DrivingBelt 1 5.45504
505 ControlBoard 1 5.45505
506 ElevationSupportTube 1 5.45506
507 ElevationSupportTubeEndCap 4 5.45507
508 ElevationMotor 1 5.45508
509 ElevationGearSleeve 1 5.45509
510 FoldUpSupport 1 5.45510
511 Shock 1 5.45511
512 Wheel 1 5.45512
513 PlasticClamp‐Top 2 5.45513
514 PlasticClamp‐Bottom 2 5.45514
515 ElevationSupport 2 5.45515
516 MotorHood‐Left 1 5.45516
517 MotorHood‐Right 1 5.45517
518 MotorBottomCover 1 5.45518
519 Relayboard 1 5.45519
520 RubberCushion 2 5.45520
600. CompleteRunningDeckComponents
601 RunningBelt
1 5.45601
602 SideRail
2 5.45602
603 RunningDeck
1 5.45603
604 SideRailEndCap‐Left
1 5.45604
605 SideRailEndCap‐Right
1 5.45605
606 CushionPad
8 5.45606
9 5.45 MOTORIZED TREADMILL
COMPLETEPARTSLIST
PartNo. Description Qty. OrderNo.
607 MainFrameCrossBar
1 5.45607
700
CompleteDeckFrameComponents
701 DeckFrame 1 5.45701
702 FrontRollerShaft 1 5.45702
703 FrontRollerTube 1 5.45703
704 RearRollerShaft 1 5.45704
705 RearRollerTube 1 5.45705
706 RunningDeckRearWheel 2 5.45706
707 CushionPad 6 5.45707
800
CompleteHardwarePack
801 M3.5×16Screw 8 5.45801
802 M4×15Screw 59 5.45802
803 M3×10Screw 2 5.45803
804 Ø4Washer 4 5.45804
805 M8×45Bolt 2 5.45805
806 M4×8Screw 4 5.45806
807 M5×30Screw 4 5.45807
808 M3×14Screw 4 5.45808
809 M8×49Bolt 1 5.45809
810 M8×18Bolt 8 5.45810
811 M8×52Bolt 4 5.45811
812 Ø8Washer 22 5.45812
813 M4×25Screw 2 5.45813
814 TransportationWheelBolt 3 5.45814
815 Ø5Washer 3 5.45815
816 M5×10Screw 3 5.45816
817 M4×14Screw 3 5.45817
818 M10NylonNut 13 5.45818
819 M10×67Bolt 2 5.45819
820 Ø14×50Bolt 2 5.45820
821 Ø33×Ø8×10Screw 2 5.45821
823 Ø4×45Screw 2 5.45823
824 M10×116Screw 1 5.45824
825 Ø8NylonNut 3 5.45825
826 M8×12Bolt 2 5.45826
827 Ø8Washer 2 5.45827
828 Ø10Washer 5 5.45828
829 Ø14Clip 2 5.45829
5.45 MOTORIZED TREADMILL 10
COMPLETEPARTSLIST
PartNo. Description Qty. OrderNo.
830 M8×48Screw 1 5.45830
831 M8×85Screw 1 5.45831
832 Ø26×Ø8.5×3Washer 2 5.45832
833 Ø25RubberCushion 1 5.45833
834 M8×30Bolt 4 5.45834
835 M5×14Screw 4 5.45835
836 M4×19Screw 16 5.45836
837 M3×8Screw 2 5.45837
838 M8×23Screw 6 5.45838
839 M6×45Bolt 3 5.45839
840 Ø6Washer 3 5.45840
841 M10×33Bolt 1 5.45841
842 M10×56Bolt 2 5.45842
843 M8×36.5Bolt 1 5.45843
844 M10×43.5Bolt 1 5.45844
845 M8×75Bolt 2 5.45845
846 M8×30Screw 2 5.45846
847 3mmRubberCushion 2 5.45847
848 M10×26Bolt 2 5.45848
849 M8x20mmBolt 1 5.45849
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11 5.45 MOTORIZED TREADMILL
PARTSDIAGRAM
105
106
107
108
110
801
801
802
803
101
102
103
104
111
5.45 MOTORIZED TREADMILL 12
PARTSDIAGRAM
206
202
204
203
203
205
207
208
209
210
211
212
213
213
216
201
808
808
806
804
806
804
807
802
802
802
807
805
805
217
217
845
845
812
812
810
204
812
812
810
13 5.45 MOTORIZED TREADMILL
PARTSDIAGRAM
309
308
807
807
301
301
802
802
110
305
302
303
802
110
304
306
306
5.45 MOTORIZED TREADMILL 14
PARTSDIAGRAM
15 5.45 MOTORIZED TREADMILL
PARTSDIAGRAM
848
501
502
503
504
505
506
507
507
507
507
508
509
510
513
513
514
514
515
515
516
517
518
823
817
818
819
820
820
819
818
824
825
812
826
827
828
818
830
831
832
833
832
825
812
834
812
834
802
802
802
829
829
821
816
814
821
512
815
511
828
519
520
520
5.45 MOTORIZED TREADMILL 16
PARTSDIAGRAM
601
602
602
603
604
605
835
835
836
836
836
836
836
606
606
606
606
838
846
838
838
838
846
607
847
17 5.45 MOTORIZED TREADMILL
PARTSDIAGRAM
848
828
701
702
703
704
705
706
707
839
818
841
840
839
842
842
818
828
828
840
5.45 MOTORIZED TREADMILL 18
ASSEMBLY
STEP1:UnpackingandInventory
NOTE:FORSAFERANDEASIERTRANSPORTATIONDONOT
REMOVETHEPLASTIC
RETAININGSTRAPSUNTILLTHEUNITISINTHEAREAOFASSEMBLY
Removethetreadmillandallthecomponentsandhardwarefromthebox.Checkthe
quantitiesofallcomponentsandhardwarewiththecomponentandhardwarelistson
pages56.
P.5 Components
P.6
HardwareandTools
Warning !!!
19 5.45 MOTORIZED TREADMILL
ASSEMBLY
STEP2:AssembleUprightFrame
NOTE:Makesureallwiresarerecessedintotheframe,DONOTtrap orpinch
(Handtightboltsuntillaststep)
A. Raisetheleftandrightuprights(301).
B. Securetheleftupright(301)withtwo8x18mmAllenbolts(810)andtwo
Ø8washer(812)throughthefrontsideofthebaseframe.handtighten.
C. Securetherightupright(301)withtwo8x18mmAllen
bolts(810)andtwo
Ø8washer(812)throughthefrontsideofthebaseframe.handtighten.
D. InsertoneM8x52mmAllenbolt(811)andoneØ8washer(812)through
thesideofthebaseframeandtheleftupright,handtighten.
E. Insertone
M8x52mmAllenbolt(811)andoneØ8washer(812)through
thesideofthebaseframeandtherightupright,handtighten.
F. TightenallAllenboltswithAllenwrenchC(Providedwithhardware).
811 X2
810 X4
812 X6
301
811
812
810
812
/