Powermate PC0496504.18 User manual

Brand: Powermate

Model: PC0496504.18

Category: Power generators

Type: User manual

This manual is also suitable for

PM0496504

Powermate PC0496504.18 is a portable electric generator with a 13 HP Honda OHV engine and a 4.6-gallon metal fuel tank. It features a cast-iron cylinder sleeve, low oil sensor, and receptacles on the control panel. The generator also includes an idle control switch, circuit breakers, voltmeter, hour meter, and battery charger. The CordKeeper™ prevents plugs from being pulled out of the 120-volt receptacles, and the spark arrester ensures safety.

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ELECTRIC GENERATOR

GROUPE ELECTROGENE

GENERADOR ELECTRICO

IMPORTANT – Please make certain that persons who are to use this equipment thoroughly read and

understand these instructions and any additional instructions provided prior to operation.

IMPORTANT - Prière de vous assurer que les personnes destinées à utiliser cet appareil ont pris soin d'en lire

et d'en comprendre le mode d'emploi ou les directives avant de le mettre en marche.

IMPORTANTE. Asegúrese que las personas que utilizarán este equipo lean y entiendan completamente estas

instrucciones y cualquier instrucción adicional proporcionada antes del funcionamiento.

www.colemanpowermate.com LFL 10/04 0062847

*13 HP Honda OHV engine

*Cast-iron cylinder sleeve

*Low oil sensor

*Receptacles on control panel

*Voltmeter and hour meter on panel

*Idle control

*Automatic voltage regulator (AVR)

*Battery charger

*CordKeeper™

*4.6 gallon metal fuel tank

*Spark arrester

*Portability Kit

A.120/240 V, 30 Ampere Twistlock Receptacle

A maximum of 30 amps may be drawn from the 120/240

volt receptacle, provided it is the only receptacle used.

However, current must be limited to the nameplate rating. If the

120/240 volt receptacle is used along with the 120 volt

receptacle, the total load drawn must not exceed the nameplate

ratings.

B.Idle Control Switch

Some models are equipped with an idle control switch.

(See Idle Control).

C.Circuit Breakers

The receptacles are protected by an AC circuit breaker. If

the generator is overloaded or an external short circuit occurs,

the circuit breaker will trip. If this occurs, disconnect all

electrical loads and try to determine the cause of the problem

before attempting to use the generator again. If overloading

causes the circuit breaker to trip, reduce the load. NOTE:

Continuous tripping of the circuit breaker may cause

damage to generator or equipment. The circuit breaker may

be reset by pushing the button of the breaker.

D.Hour Meter

An hour meter is provided to keep track of run time of the

unit. This may be used to track maintenance schedules.

E.Voltmeter

Provides visual indication of generator output voltage from

0-300 volts.

F.120 Volt GFCI Receptacle

Ground Fault Circuit Interrupter duplex receptacle is rated

so that a total of 20 amps may be drawn regardless of whether

both halves or just one receptacle is used. This receptacle may

be used along with other receptacles provided the generator is

not overloaded and total power drawn is kept within nameplate

ratings.

Ground Fault Circuit Interrupter

(Conforms to U.L 943, Class A and NEC requirements)

This device protects you against hazardous electrical shock

that may be caused if your body becomes a path through which

electricity travels to reach ground. This could happen when

you touch an appliance or cord that is “ live “ through faulty

mechanism, damp or worn insulation, etc.

G.120 V, 30 Ampere Twistlock Receptacle

You may draw a maximum of 30 amps or 3600 watts from

this receptacle. If other receptacles are used at the same time,

total power used must be kept within nameplate ratings.

H.CordKeeper™

The CordKeeper™ is a unique

feature used to prevent plugs from

being pulled out of the 120-volt

receptacles.

I.Battery Charger

NOT RECOMMENDED FOR USE WITH GEL PACK,

SEALED OR SMALL (MOTORCYCLE) BATTERIES.

These generators contain an additional circuit used for

battery charging purposes. A double binding postis provided

on the control panel. The battery charger on this generator is

referred to as an unregulated taper charger - the most widely

used in the market today. The amount of current flowing will

depend on the charging voltage and battery's state of charge.

As the battery becomes more fully charged, the output current

to the battery decreases and nearly becomes constant. Taper

chargers are intended to be used with the provision that they

will be disconnected from the battery after a maximum time on

charge. Normally a period of 30 to 120 minutes is sufficient to

recharge a weak battery. The charge level of the battery

should be checked periodically.

CAUTION: This battery charging system is

intended to recharge weak batteries, not to

"boost start" vehicles. Do not overcharge

battery or leave battery unattended.

Note: When the battery charger circuit is in use, the AC

capacity is reduced by 180 watts. Make sure the combined

load is within the rated limits.

Before charging a storage battery, check the electrolyte

fluid level in all the cells. Add distilled water to each cell, if

necessary, to bring the level back up to the manufacturer's

required level.

WARNING: Storage batteries give off

EXPLOSIVE hydrogen gas while charging.

Do not allow smoking, open flames,sparks,

or spark producing equipment in the area

while charging.

English

CONTROL PANEL

MAJOR GENERATOR FEATURES

Use cables approved for battery charging. Connect a red

clip to the positive terminal of the battery. Connect a black clip

to the negative terminal of the battery. Connect the other end

of the clip wire to the corresponding black(-) and red (+)binding

posts on the generator panel. After the battery is fully charged,

remove the battery charging cable from the generator and then

disconnect from the battery posts.

WARNING: Battery electrolyte fluid is

comprised of sulfuric acid that can be very

dangerous and cause severe burns. Do not

allow this fluid to contact eyes, skin, clothing,

etc. If contact or spillage does occur, flush

the area with water immediately.

WARNING: Do not continue to charge a

battery that becomes hot or is fully charged.

DC CIRCUIT BREAKER: The maximum current available

from the battery charger circuit is 15 amps. An automatic DC

circuit breaker has been provided to protect the circuit from

overloads and assure that the battery gets recharged. If an

overload occurs, the circuit breaker will trip. After it cools, it will

automatically reset itself. The battery's maximum rate of

charge will eventually reduce to less than 15amps and then to

zero as the battery approaches a 100 percent state of charge.

The Idle Control circuit is designed to extend engine life

and improve fuel usage by slowing the engine down to

approximately 2000 RPM in a “No Load” condition. The noise is

also greatly reduced during this condition.

When power is required from the generator an electronic

control module automatically senses current flow in the

electrical outlet and allows the engine to return to full speed or

standard operating condition. Likewise, when the load is

removed, the generator will automatically return to the idle

condition after a 4-5 second delay.

A convenient switch is mounted in the control panel for

easy access and will disable the Idle Control circuitry when in

the off position.

English

IDLE CONTROL OPERATION

PROBLEMPOSSIBLE CAUSESOLUTION

Unit will not idle Control panel switch not onTurn to idle on position

Load plugged into receptacleUnplug load

Poor connection or faulty cordCheck & repair

Bad I.C. module; Bad electro-magnetReplace

or solenoids; Bad stator

Consult dealer

Unit idles even with load plugged in Load not heavy enoughTurn idle switch to off position

Increase load

Bad I.C. moduleReplace

Consult dealer

Unit tries to idle but won’t stay latched Electro-magnet or solenoid positionReset magnet or solenoid position for

incorrect2000 RPM idle speed

Consult dealer

Flapper bracket loose or bentTighten or straighten

Replace flapper. Readjust to 2000 RPM

Engine not running smoothlyAdjust carburetor

Consult dealer

IDLE CONTROL TROUBLE SHOOTING

English

This product is warranted by Coleman Powermate, Inc. to

the original retail consumer against defects in material and

workmanship for a period of two (2) years from the date of retail

purchase and is not transferable. This two year warranty

applies only to products used in consumer applications. If this

generator is used in a commercial application, then the period

of warranty coverage is limited to one (1) year from the date of

purchase.

Please complete and return the enclosed Customer

Information Card so that we can reach you in the unlikely event

a safety recall is needed. Return of this card is not required to

validate this warranty.

WHAT IS COVERED: Replacement parts and labor.

WHAT IS NOT COVERED: Transportation charges to

Coleman Powermate, Inc. for defective products.

Transportation charges to consumer for repaired products.

Brushes, fuses, rubber feet, and receptacles. Damages

caused by abuse, accident, improper repair, or failure to

perform normal maintenance. Power units or engines which

are covered exclusively by the warranties of their manufacturer.

Sales outside of the United States or Canada. Any other

expense including consequential damages, incidental

damages, or incidental expenses, including damage to

property. Some states do not allow the exclusion or limitation

of incidental or consequential damages, so the above limitation

or exclusion may not apply to you.

IMPLIEDWARRANTIES: Any implied warranties, including

the Implied Warranties of Merchantability and Fitness For A

Particular Purpose, are limited in duration to one (1) year from

the date of retail purchase. Some states do not allow

limitations on how long an implied warranty lasts, so the above

limitation may not apply to you.

HOW TO OBTAIN WARRANTY PERFORMANCE:

Replacement parts and service are available from Coleman

Powermate, Inc. Service Centers. Locate your nearest Service

Center by calling TOLL FREE 1-800-445-1805. In the unlikely

event a Service Center can not be located you may call

Coleman Powermate, Inc. for a return authorization number.

Any unit returned WITHOUT an authorization number will

be refused.

To the extent any provision of this warranty is prohibited by

federal, state, or municipal law, and cannot be preempted, it

shall not be applicable. This warranty gives you specific rights,

and you may also have other rights which vary from state to

state.

LIMITED WARRANTY

(NOT VALID IN MEXICO)

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REF.PARTDESCRIPTION DESCRIPTION DESCRIPCIÓNQTY

NO.NO.

1Note AEngine, 13 hp Honda OHVMoteurMotor1

20050236.01Adapter, engineAdaptateur pour moteurAdaptador, motor1

30000919.01Bolt, wz 3/8-16 x 3/4BoulonPerno4

40049623Rotor, 6.5 kW RotorRotor1

5Note BWasher, lock 5/16Contre-écrou 5/16Arandela, de cierre 5/163

60055938Bolt, hex 5/16-24 x 8.5BoulonPerno1

70058939Stator, 6.5 kW, 60 HZ StatorEstator1

80056717Connector, hsg. set, endbellJeu pr logement prise, couvre-enroul.Conector, conjunto

alojamiento, termnador.2

8A0056720Connector, hsg. set, endbellJeu pr logement prise, couvre-enroulConector, conjunto

alojamiento, termnador.2

90056719Connector, hsg. set, panelJeu pr logement prise, tableauConector, conjunto

alojamiento, panel1

100062478Endbell Wired AVR Couvre-enroulement, câblage completCaja posterior con cable

tableau1

10A0050439Brush, E-4RBalais, E-4REscobilla, E-4R2

10B0062479Assembly, AVR boardEnsemble de planche de tension Conjunto de la tabla del regulador automático del voltaje

automatique régulatrice1

10C0062264Brush CoverCouvre-balaisCubierta de escobillas1

110035170Bolt, hex hd 1/4-20 x 8BoulonPerno4

120008854Lug, groundOeillet de mise à la terreTerminal, tierra1

13Note BWasher, flat 1/4Rondelles plates 1/4Arandela, plana 1/44

140049352Washer, flat 5/16WRondelles plates 5/16Arandela, plana 5/164

150040832Nut, nyloc 1/4-20Écrous nyloc 1/4-20 Tuerca, nyloc 1/4-20 8

160061839Carrier, assembly, fullEnsemble transportTransportador, conjunto1

17Note BBolt HH 1/4-20 x 1.25BoulonPerno4

0057664MufflerSilencieuxSilenciador1

190051094IsolatorSectionneur moteurAislador4

200061392GasketJointEmpaquetadura1

210056039Bracket, statorSectionneur statorConjunto de soporte1

220049279Bolt, wz 5/16-18 x 1/2BoulonPerno3

230048736Nut, nyloc 5/16-18Écrous nyloc 5/16-18Tuerca, nyloc 5/16-185

240061393Nut whz 8mmÉcrousTuerca2

25Note BWasher, flat 5/16Rondelles plates 5/16Arandela, plana 5/165

26Note BBolt, 5/16-18 x 1 1/2BoulonPerno2

270000901.01Bolt, whz 5/16-24 x 5/8BoulonPerno2

280049224Assembly, ground wireEns. fil de masse tresséConjunto, cable trenzado

a tierra1

29Note BWasher, star external 5/16Rondelles à dents 5/16Arandela, estrella

externa 5/162

30Note BBolt, hex 5/16-18 x 3/4Boulon, tête hex 5/16-18 x 3/4Perno1

36Note CFuel tank assemblyAssemb. complet du réservoirConjunto tanque1

36A0061817Fuel Gauge/ScrewsCombustible Indicador/TornillosEssence Écartement/Visser1

36B0061942Strainer BasketPassoire PanierColador Canasta1

36C0061816Fuel CapCapuchonTapa de combustible1

370061811Fuel Shut OffFermeture d’essenceApagado combustible1

37A0061876Filter, fuel valve and washerFiltre et rondellesFiltro y arandela1

37B0061875Nut, fuel valveÉcrous Tuerca1

37C0051102Filter, fuelFiltre à carburantFiltro combustible1

400059162Panel, wiredTableau compl. câbléPanel, abeado completo1

40A0049071Circuit Breaker 20 ampDisjoncteurs 20 ampCortacircuitos 20 amp1

40B0048337Circuit Breaker 35 ampDisjoncteurs 35 ampCortacircuitos 35 amp1

40C0056207 Switch, RockerInterrupteurInterruptor1

40F0050625.02Module, idle controlModule de commande du ralentiMódulo, control en vacío1

40G0061336Assembly, I/C wiresConnecteur de l’assemblage de filsConector conjunto alambre1

40H0053020GFCI receptaclePriseRecept1

410056438Hour MeterHeure MétreHora Metro1

420057799VoltmeterVoltage métreVoltaje metro1

430057800DC ReceptacleDC PriseDC Recept.1

450053320Screw, 10-24 x .63VisTornillo4

PARTS LIST / LISTE DES PIÈCES / LISTA DE PIEZAS

Note A:

Coleman Powermate, Inc. will not provide engines as replacement parts. Engines are covered through the engine manufacturer's warranty. Consult the accompanying

engine manual or contact our service department for assistance.

Note B:

These are standard parts available at your local hardware store.

Note C:

Contact your nearest Coleman® Powermate® Service Center for replacement fuel tanks.

WARNING: To avoid possible personal injury or equipment damage, a registered electrician or an authorized service representative should

perform installation and all service. Under no circumstances should an unqualified person attempt to wire into a utility circuit.

Remarque A:

Coleman Powermate, Inc. ne fournit pas de moteurs dans ses pièces détachées. Les moteurs sont couverts par la garantie du fabricant de moteurs. Consulter le

manuel du moteur inclus ou contacter notre département de service après-vente pour toute assistance.

Remarque B:

Ces pièces sont des pièces standard disponibles en quincaillerie.

Remarque C:

Pour commander un réservoir de rechange, contacter Centre de service Coleman® Powermate® le plus proche.

DANGER: Pour éviter toute blessure personnelle ou dommage à l’équipement, l’installation et tout entretien devralent être effectués par un électricien

qualifié ou un préposé au service autorisé. En aucun cas, une personne non-qualifiée ne devrait essayer de faire le raccord au circuit principal.

Nota A:

Coleman Powermate, Inc. no proporcionará los motores como repuestos. Los motores están cubiertos por medio de la garantía del fabricante del motor. Consulte el

manual adjunto del motor o comuníquese con nuestro departamento de servicio para recibir ayuda al respecto.

Nota B:

Estas son piezas estándar disponibles en su ferretería local.

Nota C:

Para hacer pedidos de tanques, localice el Centro de Servicio de Coleman® Powermate® más cercano.

ADVERTENCIA: Para evitar posibles lesiones físcas o daños materiales, es necesario que la instalación y todo el servicio sea realizado por un electricista