White Mountain Hearth Valve Kit for Elite Radiant Vented Burner (BFL) Owner's manual

Type
Owner's manual

This manual is also suitable for

WARNING
This valve kit is to be installed be an Empire Comfort Systems Dealer (or other qualified agency
1
)*
in accordance with the manufacturers instructions and all codes and requirements of the authority
having jurisdiction. Failure to follow instructions could result in serious injury or property damage.
The qualified agency performing this work assumes responsibility for this conversion.
1
National Fuel Gas Code Z223.1 (Latest Edition)
*The term “qualified individual”, firm, corporation or company which either in person or
through a representative is engaged in and is responsible for (a) the installation of gas piping
or (b) the connection, installation repair, or servicing of equipment, who is experienced in
such work, familiar with all precautions required, and has complied with all the requirements
of the authority having jurisdiction.
CHECK SAFETY SHUTDOWN PERFORMANCE
WARNING
Perform the safety shutdown test anytime work is done on a gas system to avoid the possibility
of fire or explosion with property damage, personal injury or loss of life.
Page 1
INSTALLATION INSTRUCTIONS
VKSPH(N,P) VALVE KIT
FOR USE ON VENTED BURNER MODELS: BFL(2124,30)MTN
INSTRUCTIONS MUST BE LEFT WITH THE OWNER FOR FUTURE REFERENCE AFTER INSTALLATION.
• 5/16" Hex driver
• Electric screw gun
• Adjustable wrench
TOOLS NEEDED:
• 3/8" Open-end wrench
• 5/16" Open-end wrench
• 9/16" Open end wrench
• 1/4" Hex driver
• 5/16" Hex driver
• Electric screw gun
• Adjustable wrench
39126-0-0618Page 2
TABLE 1
Match-Light Components - Disassembly Diagram (Figure 1)
A OriceFittingElbow KEEP - WILL BE REUSED
B Match-Light Tube Assembly REMOVE AND DISCARD
C Match-LightOrice REMOVE AND DISCARD
D TubeConnector,Brass REMOVE AND DISCARD
E 3/8" NPTUnion REMOVE AND DISCARD
F Nipple Weldment REMOVE AND DISCARD
G 1/2"FlareX3/8"NPTElbow,Brass KEEP - WILL BE REUSED
H #10 Screws REMOVE AND DISCARD
Figure 1
1. Removethelogs,berheatsink,androckwoolfrom
theburnersurface.
2. Disconnectthegaslineandremovetheburnerfrom
therebox.Movetheburnertoasuitableworkarea.
3. Usinga9/16"wrench,removetheMatchLightTube
Assembly(B)fromtheOriceFittingElbow(A)andthe
TubeConnector(D).
4. Usinganadjustablewrench,removethe1/2"Flare
Elbow(G)fromthenippleonthesideoftheburner.
Keepthisforlater.
5. Usinga5/16"hexdriver,removethethree#10screws
(H),NippleWeldment(F),3/8"NPTUnion(E),and
TubeConnector(D).
6. Un-screwtheOriceFittingElbow(A)fromtheVenturi
AirShutter.RemovetheoricefromtheFittingElbow.
DiscardtheoricebutKEEPTHEFITTINGELBOW
FORLATER.
REFERENCE FIGURE 1 AND TABLE 1 DURING THE FOLLOWING DISASSEMBLY STEPS:
39126-0-0618 Page 3
MANUAL VALVE TUBE SELECTION:
1. RefertoFigure 2todeterminewhichsizeburneryou
areworkingwith.Selecttheappropriatetubefromthe
valvekitanddiscardtheotherone.
Figure 2
39126-0-0618Page 4
Figure 3
(OMITFORLP)
39126-0-0618 Page 5
Figure 4
TABLE 2
Manual Components, Assembly Diagram (Figure 3)
Description Part Number Notes
A OriceFittingElbow
RetainedFromMatch-Light
Conguration
B Orice
P252 Orice,#44-24"LPBurner
P286 Orice,#42-30"LPBurner
P280 Orice,#29-24"NGBurner
P273 Orice,#22-30"NGBurner
C BurnerSupplyTubeAssembly
38663 UseLongerTubeFor30"Burner
38638 UseShorterTubeFor24"Burner
D #8X3/8"Screws
E #10X1/2"Screws
F 3/8"CloseNipple R12059
TwoRequiredForNGBurners
OneRequiredForLPBurners
G 3/8"NPTx1/2"FlareElbow,Brass 38632
RetainedFromMatch-LightConrguration
H ValveKnob R12050
I ValveBracket 38631
J ManualValve R12049
K 3/8"NPT45DegreeElbow,Brass R11031
L 5.3"Regulator R11044 Useon(NG)BurnersOnly
M Pilot
R12051(NGorLP)
AddR12069PilotOriceForLPOnly
39126-0-0618Page 6
1. SelectthecorrectOrice(B)foryourapplicationfrom
Table 2and,usinga3/8"wrench,installitintothe
OriceFittingElbow(A)retainedfromthedisassembly
sequence.DONOTuseanincorrectorice.
2. InstalltheOriceFittingElboww/Oricebackintothe
VenturiAirShutter,pointingrearwards.
3. Attachtheassemblyofitems(K),(F),(L),and(G)tothe
ManualValve(J),orientedasshowninFigure 3. Use pipe
dopeonthreadedconnections.OMITTHEREGULATOR
(L)andoneNipple(F)ifthisisanLPburner.
4. Usinga9/16"wrench,attachtheManualTubeAssembly
(C)totheManualValve(J)asshowninFigure 3.
5. FeedtheTubeAssemblythroughthefront-mosthole
intheburnerlegasshowninFigure 4.
6. AttachtheValveBracket(I)totheburnerlegusinga
5/16"hexdriverandtwo#10x1/2"Screws(E).
7. AttachoppositeendofTubeAssembly(C)tothe
OriceFittingElbow(A)usinga9/16”wrench.
8. Usinga1/4"hexdriverandtwo#8x3/8"Screws(D),
attachthePilot(M)totheburnerbaseasshownin
Figure 3.
9. AttachthePilotLinetotheValveusinga3/8"wrench,
andtheThermocoupleLinetothevalveusinga5/16"
wrench,asshowninFigure 4.
10. NeatlyarrangethePilotandThermocoupleLines
behind the burner.
11. Attachlightinginstructionplatetorearholeinburner
legusingincludedlengthofchain.
12. Returnburnerassemblytoreplace.
13. ConnectgaslinetoBrassFlareElbow(G).
14. Compoundsusedonthreadedjointsofgaspiping
shallberesistanttotheactionofliqueedpetroleum
gases.Thegaslinesmustbecheckedforleaksbythe
installer.Testingforleaksonallexposedconnections
shouldbedonewithleaktestsolutionorasoap
solution.Aftertestingiscomplete,allsolutionshould
becleanedoff.Onunexposedconnections,apressure
testshouldbemade.Neveruseanexposedflameto
checkforleaks.Burnermustbedisconnectedfrom
pipingatinletofcontrolvalveandpipecappedor
pluggedforpressuretest.Neverpressuretestwith
replaceconnected;controlvalvewillsustaindamage!
15. Replacerockwoolonburnersurface.Seeburner
InstallationManualformoreinformation.
16. ReinstallFiberHeatSink
17. Reinstalllogsaccordingtologinstructionmanual.
18. Installationiscomplete.
REFERENCE FIGURES 3, 4, AND TABLE 2, DURING THE FOLLOWING ASSEMBLY STEPS:
39126-0-0618 Page 7
Thispageintentionallyleftblank.
39126-0-0618Page 8
www.empirecomfort.com
Empire Comfort Systems Inc.
Belleville, IL
Ifyouhaveageneralquestion
aboutourproducts,pleasee-mail
usat[email protected].
Ifyouhaveaserviceorrepair
question,pleasecontactyourdealer.
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White Mountain Hearth Valve Kit for Elite Radiant Vented Burner (BFL) Owner's manual

Type
Owner's manual
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