Nilfisk-ALTO FLOORTEC R 680 P User manual

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EC Machinery Directive 98/37/EC EN ISO 12100-1, EN ISO 12100-2, EN 294, EN 349

EN 60335-1, EN 60335-2-72

EC EMC Directive 89/336/EEC EN 61000, EN 50366

FAC-SIMILE

FA

EC Machinery DirectivEC Machinery Dir

EC EMC Directive 8C EMC Directive 8

Manufacturer: Alto Deutschland GmbH

Authorized signatory: Dipl.-Ing. Wolfgang Nieuwkamp

Date: 02.01.2007 Signature:

Address: Guido-Oberdorfer-Straße 2-8 — D-89287 Bellenberg

 , 

    

    

.

Níže podepsaný stvrzuje, že výše

uvedený model byl vyroben v souladu s

následujícími smrnicemi a normami.

Der Unterzeichner bestätigt hiermit dass

die oben erwähnten Modelle gemäß

den folgenden Richtlinien und Normen

hergestellt wurden.

Undertegnede attesterer herved, at

ovennævnte model er produceret i

overensstemmelse med følgende direktiver

og standarder.

El abajo ﬁrmante certiﬁca que los modelos

arriba mencionados han sido producidos

de acuerdo con las siguientes directivas y

estandares.

Allakirjutanu kinnitab, et ülalnimetatud

mudel on valmistatud kooskõlas järgmiste

direktiivide ja normidega.

Je soussigné certiﬁe que les modèles ci-

dessus sont fabriqués conformément aux

directives et normes suivantes.

Allekirjoittaia vakuuttaa että yllämainittu

malli on tuotettu seuraavien direktiivien ja

standardien mukaan.

The undersigned certify that the above

mentioned model is produced in

accordance with the following directives

and standards.

     

   

     

 .

Alulírottak igazoljuk, hogy a fent említett

modellt a következ irányelvek és

szabványok alapján hoztuk létre.

Il sottoscritto dichiara che i modelli sopra

menzionati sono prodotti in accordo con le

seguenti direttive e standard.

Toliau pateiktu dokumentu patvirtinama,

kad mintas modelis yra pagamintas

laikantis nurodyt direktyv bei standart.

Ar šo tiek apliecints, ka augstkmintais

modelis ir izgatavots atbilstoši šdm

direktvm un standartiem.

Undertegnede attesterer att ovennevnte

modell är produsert i overensstemmelse

med fölgende direktiv og standarder.

Ondergetekende verzekert dat de

bovengenoemde modellen geproduceerd

zijn in overeenstemming met de volgende

richtlijnen en standaards.

A presente assinatura serve para declarar

que os modelos supramencionados

são produtos em conformidade com as

seguintes directivas e normas.

Niej podpisany zawiadcza, e

wymieniony powyej model produkowany

jest zgodnie z nastpujcymi dyrektywami

i normami.

Subsemnatul atest c modelul sus-

menionat este produs în conformitate cu

urmtoarele directive i standarde.

 ,  

  

   

  .

Undertecknad intygar att ovannämnda

modell är producerad i överensstämmelse

med följande direktiv och standarder.

Dolu podpísaný osveduje, že hore

uvedený model sa vyrába v súlade s

nasledujúcimi smernicami a normami.

Spodaj podpisani potrjujem, da je zgoraj

omenjeni model izdelan v skladu z

naslednjimi smernicami in standardi.

Aaıda mzası olan kii, yukarıda

bahsedilen model cihazın aaıda verilen

direktiﬂere ve standartlara uygunlukta imal

edildiini onaylar.

Модел / Model / Modell / Model / Modelo / Mudel / Modèle / Malli /

Model / Μοντέλο / Modell / Modello / Modelis / Modelis / Modell / Model

/ Modelo / Model / Model / Модель / Modell / Model / Model / Model :

SWEEPER

Тип / Typ / Typ / Type / Tipo / Tüüp / Type / Tyyppi / Type / Τύπος /

Típus / Tipo / Tipas / Tips / Type / Type / Tipo / Typ / Tip / Тип / Typ /

Typ / Tip / Tip :

FLOORTEC R 680 P

Сериен номер / Výrobní číslo / Seriennummer / Serienummer / Número de serie / Seerianumber / Numéro de série / Sarjanumero / Serial number

/ Σειριακός αριθμός / Sorozatszám / Numero di serie / Serijos numeris / Sērijas numurs / Serienummer / Serienummer / Número de série / Numer

seryjny / Număr de serie / Серийный номер / Serienummer / Výrobné číslo / Serijska številka / Seri Numarası :

Година на производство / Rok výroby / Baujahr / Fabrikationsår / Año de fabricación / Väljalaskeaasta / Année de fabrication / Valmistusvuosi / Year

of construction / Έτος κατασκευής / Gyártási év / Anno di costruzione / Pagaminimo metai / Izgatavošanas gads / Byggeår / Bauwjaar / Ano de fabrico

/ Rok produkcji / Anul fabricaţiei / Год выпуска / Tillverkningsår / Rok výroby / Leto izdelave / Leto izdelave/İmal yılı :

  

Osvdení o shod

Konformitätserklärung

Overensstemmelsescertiﬁkat

Declaración de conformidad

Vastavussertiﬁkaat

Déclaration de conformité

Yhdenmukaisuustodistus

Conformity certiﬁcate

 

Megfelelsségi nyilatkozat

Dichiarazione di conformità

Atitikties deklaracija

Atbilstbas deklarcija

Konformitetssertiﬁsering

Conformiteitsverklaring

Declaração de conformidade

Deklaracja zgodnoci

Certiﬁcat de conformitate

  

Överensstämmelsecertiﬁkat

Certiﬁkát súladu

Certiﬁkat o ustreznosti

Uyumluluk sertiﬁkası

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MANUEL D’UTILISATION

FRANÇAIS

1463514000(1)2008-05 A FLOORTEC R 680 P 1

TABLE DES MATIERES

INTRODUCTION .............................................................................................................................................................. 2

BUT ET CONTENU DU MANUEL ................................................................................................................................................... 2

DESTINATAIRES ............................................................................................................................................................................. 2

CONSERVATION DU MANUEL ....................................................................................................................................................... 2

DECLARATION DE CONFORMITE ................................................................................................................................................ 2

DONNEES D’IDENTIFICATION ...................................................................................................................................................... 2

AUTRES MANUELS DE REFERENCE ........................................................................................................................................... 2

PIECES DE RECHANGE ET ENTRETIEN ..................................................................................................................................... 2

MODIFICATIONS ET AMELIORATIONS ......................................................................................................................................... 3

CAPACITES OPERATIONNELLES ................................................................................................................................................. 3

CONVENTIONS .............................................................................................................................................................................. 3

DEBALLAGE / LIVRAISON ............................................................................................................................................. 3

SECURITE ....................................................................................................................................................................... 3

SYMBOLES UTILISES .................................................................................................................................................................... 3

INSTRUCTIONS GENERALES ....................................................................................................................................................... 4

DESCRIPTION DE LA MACHINE ................................................................................................................................... 6

STRUCTURE DE LA MACHINE ...................................................................................................................................................... 6

TABLEAU DE BORD ET COMMANDES ......................................................................................................................................... 8

ACCESSOIRES / OPTIONS ............................................................................................................................................................ 9

CARACTERISTIQUES TECHNIQUES ............................................................................................................................................ 9

SCHEMA ELECTRIQUE .................................................................................................................................................................11

SCHEMA HYDRAULIQUE DU SYSTEME DE SOULEVEMENT DU CONTENEUR DECHETS .................................................. 13

SCHEMA HYDRAULIQUE DU SYSTEME DE TRACTION ........................................................................................................... 13

UTILISATION ................................................................................................................................................................. 14

AVANT LA MISE EN MARCHE ...................................................................................................................................................... 14

MISE EN MARCHE ET ARRET DE LA MACHINE ........................................................................................................................ 14

MACHINE AU TRAVAIL ................................................................................................................................................................. 15

VIDANGE DU CONTENEUR DECHETS ...................................................................................................................................... 16

APRES L’UTILISATION DE LA MACHINE .................................................................................................................................... 17

DEPLACEMENT PAR POUSSEE / REMORQUAGE DE LA MACHINE ....................................................................................... 17

REGLAGE DU FEU DE TRAVAIL (optionnel) ................................................................................................................................ 17

INACTIVITE PROLONGEE DE LA MACHINE .............................................................................................................................. 17

PREMIERE PERIODE D’UTILISATION ......................................................................................................................................... 17

ENTRETIEN ................................................................................................................................................................... 18

PLAN D’ENTRETIEN PROGRAMME ............................................................................................................................................ 18

CONTROLE ET REGLAGE DE LA HAUTEUR DU BALAI CENTRAL .......................................................................................... 20

REMPLACEMENT DU BALAI CENTRAL ...................................................................................................................................... 21

CONTROLE ET REGLAGE DE LA HAUTEUR DES BALAIS LATERAUX .................................................................................... 22

REMPLACEMENT DU BALAI LATERAL ....................................................................................................................................... 23

NETTOYAGE ET CONTROLE DE L’INTEGRITE DU FILTRE A POUSSIERE EN PANNEAU ..................................................... 24

NETTOYAGE ET CONTROLE DE L’INTEGRITE DU FILTRE A POCHES ................................................................................... 25

CONTROLE DE LA HAUTEUR ET DU FONCTIONNEMENT DES VOLETS ............................................................................... 26

CONTROLE DU NIVEAU D’HUILE DU SYSTEME HYDRAULIQUE DE SOULEVEMENT DU CONTENEUR DECHETS .......... 27

CONTROLE DU NIVEAU D’HUILE DU SYSTEME DE TRACTION .............................................................................................. 27

CONTROLE DU NIVEAU D’HUILE MOTEUR ............................................................................................................................... 28

REMPLACEMENT DE L’HUILE MOTEUR .................................................................................................................................... 28

NETTOYAGE DU PREFILTRE A AIR MOTEUR ET ENTRETIEN DE LA CARTOUCHE DU FILTRE A AIR MOTEUR ................ 29

NETTOYAGE DU CIRCUIT DE REFROIDISSEMENT DU MOTEUR ........................................................................................... 29

NETTOYAGE DU PARE-ETINCELLES ......................................................................................................................................... 30

NETTOYAGE / REMPLACEMENT DE LA BOUGIE D’ALLUMAGE .............................................................................................. 30

CONTROLE / REMPLACEMENT / RETABLISSEMENT DES FUSIBLES .................................................................................... 30

DEPISTAGE DES PANNES ........................................................................................................................................... 31

MISE A LA FERRAILLE ................................................................................................................................................. 32

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USER MANUAL

ENGLISH

1463514000(1)2008-05 A FLOORTEC R 680 P 1

TABLE OF CONTENTS

INTRODUCTION .............................................................................................................................................................. 2

MANUAL PURPOSE AND CONTENTS .......................................................................................................................................... 2

TARGET ........................................................................................................................................................................................... 2

HOW TO KEEP THIS MANUAL ....................................................................................................................................................... 2

DECLARATION OF CONFORMITY ................................................................................................................................................ 2

IDENTIFICATION DATA ................................................................................................................................................................... 2

OTHER REFERENCE MANUALS ................................................................................................................................................... 2

SPARE PARTS AND MAINTENANCE ............................................................................................................................................. 2

CHANGES AND IMPROVEMENTS ................................................................................................................................................ 3

OPERATION CAPABILITIES ........................................................................................................................................................... 3

CONVENTIONS .............................................................................................................................................................................. 3

UNPACKING/DELIVERY ................................................................................................................................................. 3

SAFETY ........................................................................................................................................................................... 3

SYMBOLS ....................................................................................................................................................................................... 3

GENERAL INSTRUCTIONS ............................................................................................................................................................ 4

MACHINE DESCRIPTION ............................................................................................................................................... 6

MACHINE STRUCTURE ................................................................................................................................................................. 6

CONTROL PANEL ........................................................................................................................................................................... 8

ACCESSORIES/OPTIONS .............................................................................................................................................................. 9

TECHNICAL DATA ........................................................................................................................................................................... 9

WIRING DIAGRAM .........................................................................................................................................................................11

HOPPER LIFTING SYSTEM HYDRAULIC DIAGRAM ................................................................................................................. 13

DRIVE SYSTEM HYDRAULIC DIAGRAM .................................................................................................................................... 13

USE ................................................................................................................................................................................ 14

BEFORE STARTING THE MACHINE ........................................................................................................................................... 14

STARTING AND STOPPING THE MACHINE ............................................................................................................................... 14

MACHINE OPERATION ................................................................................................................................................................ 15

HOPPER EMPTYING .................................................................................................................................................................... 16

AFTER USING THE MACHINE ..................................................................................................................................................... 17

PUSHING/TOWING THE MACHINE ............................................................................................................................................. 17

WORKING LIGHT ADJUSTMENT (optional) ................................................................................................................................. 17

MACHINE LONG INACTIVITY ...................................................................................................................................................... 17

FIRST PERIOD OF USE ............................................................................................................................................................... 17

MAINTENANCE ............................................................................................................................................................. 18

SCHEDULED MAINTENANCE TABLE ......................................................................................................................................... 18

MAIN BROOM HEIGHT CHECK AND ADJUSTMENT .................................................................................................................. 20

MAIN BROOM REPLACEMENT ................................................................................................................................................... 21

SIDE BROOM HEIGHT CHECK AND ADJUSTMENT .................................................................................................................. 22

SIDE BROOM REPLACEMENT .................................................................................................................................................... 23

PANEL DUST FILTER CLEANING AND INTEGRITY CHECK ...................................................................................................... 24

CLOSED POCKET FILTER CLEANING AND INTEGRITY CHECK .............................................................................................. 25

SKIRT HEIGHT AND OPERATION CHECK .................................................................................................................................. 26

HOPPER HYDRAULIC LIFTING SYSTEM OIL LEVEL CHECK ................................................................................................... 27

DRIVE SYSTEM OIL LEVEL CHECK ............................................................................................................................................ 27

ENGINE OIL LEVEL CHECK ......................................................................................................................................................... 28

ENGINE OIL CHANGE .................................................................................................................................................................. 28

ENGINE AIR PRE-FILTER CLEANING AND ENGINE AIR FILTER CARTRIDGE MAINTENANCE ............................................. 29

ENGINE COOLING SYSTEM CLEANING .................................................................................................................................... 29

SPARK SCREEN CLEANING........................................................................................................................................................ 30

SPARK PLUG CLEANING/REPLACEMENT ................................................................................................................................. 30

FUSE CHECK/REPLACEMENT/RESET ....................................................................................................................................... 30

TROUBLESHOOTING ................................................................................................................................................... 31

SCRAPPING .................................................................................................................................................................. 32

ENGLISH USER MANUAL

2 FLOORTEC R 680 P 1463514000(1)2008-05 A

INTRODUCTION

NOTE

The numbers in brackets refer to the components shown in Machine Description chapter.

MANUAL PURPOSE AND CONTENTS

The purpose of this Manual is to provide the operator with all necessary information to use the machine properly in a safe and

autonomous way. It contains information about technical data, safety, operation, storage, maintenance, spare parts and disposal.

Before performing any procedure on the machine, the operators and qualiﬁ ed technicians must read this Manual carefully. Contact

Nilﬁ sk Alto in case of doubts concerning the interpretation of the instructions and for any further information.

TARGET

This Manual is intended for operators and technicians qualiﬁ ed to perform the machine maintenance.

The operators must not perform procedures reserved for qualiﬁ ed technicians. Nilﬁ sk Alto will not be answerable for damages

coming from the non-observance of this prohibition.

HOW TO KEEP THIS MANUAL

The User Manual must be kept near the machine, inside an adequate case, away from liquids and other substances that can cause

damage to it.

DECLARATION OF CONFORMITY

The declaration of conformity, supplied with the machine, certiﬁ es the machine conformity with the law in force.

NOTE

Two copies of the original declaration of conformity are provided together with the machine documentation.

IDENTIFICATION DATA

The machine model and serial number are marked on the plate (1).

The machine model year is written in the declaration of conformity and it is also indicated by the ﬁ rst two ﬁ gures of the machine

serial number.

The petrol engine model and serial number are marked on the plate (33).

This information is useful when ordering machine and engine spare parts. Use the following table to write down the machine and

engine identiﬁ cation data for any further reference.

MACHINE model ...............................................................................

MACHINE serial number ...................................................................

ENGINE model ..................................................................................

ENGINE serial number ......................................................................

OTHER REFERENCE MANUALS

Petrol Engine Manual, supplied with the machine, to be considered an integral part of this Manual. –

Moreover, the following Manuals are available: –

Spare Parts List (supplied with the machine)•

Service Manual (that can be consulted at Nilﬁ sk Alto Service Centers)•

SPARE PARTS AND MAINTENANCE

All necessary operating, maintenance and repair procedures must be carried out by qualiﬁ ed personnel or by Nilﬁ sk Alto Service

Centers. Only original spare parts and accessories must be used.

Contact Nilﬁ sk Alto for service or to order spare parts and accessories, specifying the machine model and serial number.

USER MANUAL

ENGLISH

1463514000(1)2008-05 A FLOORTEC R 680 P 3

CHANGES AND IMPROVEMENTS

Nilﬁ sk Alto constantly improves its products and reserves the right to make changes and improvements at its discretion without

being obliged to apply such beneﬁ ts to the machines that were sold previously.

Any change and/or addition of accessory must be approved and performed by Nilﬁ sk Alto.

OPERATION CAPABILITIES

This sweeper has been designed and built to clean/sweep smooth and solid ﬂ oors, and to collect dust and light debris, in civil and

industrial environments, under safe operation conditions by a qualiﬁ ed operator.

CONVENTIONS

Forward, backward, front, rear, left or right are intended with reference to the operator’s position, that is to say on the driver’s seat

(54).

UNPACKING/DELIVERY

To unpack the machine carefully follow the instructions on the packing.

Upon delivery check that the packing and the machine were not damaged during transportation. In case of visible damages, keep

the packing and have it checked by the carrier that delivered it. Call the carrier immediately to ﬁ ll in a damage claim.

Check that the machine is equipped with the following features:

Technical documents:1.

Sweeper User Manual•

Petrol Engine Manual•

Sweeper Spare Parts List•

No. 1 10 A fuse2.

No. 1 70 A fuse3.

SAFETY

The following symbols indicate potentially dangerous situations. Always read this information carefully and take all necessary

precautions to safeguard people and property.

The operator’s cooperation is essential in order to prevent injury. No accident prevention program is effective without the total

cooperation of the person responsible for the machine operation. Most of the accidents that may occur in a factory, while working

or moving around, are caused by failure to comply with the simplest rules for exercising prudence. A careful and prudent operator is

the best guarantee against accidents and is essential for successful completion of any prevention program.

SYMBOLS

DANGER!

It indicates a dangerous situation with risk of death for the operator.

WARNING!

It indicates a potential risk of injury for people or damage to objects.

CAUTION!

It indicates a caution or a remark related to important or useful functions. Pay careful attention to the

paragraphs marked by this symbol.

NOTE

It indicates a remark related to important or useful functions.

CONSULTATION

It indicates the necessity to refer to the User Manual before performing any procedure.

ENGLISH USER MANUAL

4 FLOORTEC R 680 P 1463514000(1)2008-05 A

GENERAL INSTRUCTIONS

Speciﬁ c warnings and cautions to inform about potential damages to people and machine are shown below.

DANGER!

Before performing any maintenance, repair, cleaning or replacement procedure disconnect the battery –

connector, remove the ignition key and engage the parking brake.

This machine must be used by properly trained operators only. Children or disabled people cannot use this –

machine.

Do not wear jewels when working near electrical components. –

Keep the batteries away from sparks, ﬂ ames and incandescent material. During the normal operation –

explosive gases are released.

Do not work under the lifted machine without supporting it with safety stands. –

When working under the open hood, ensure that it cannot be closed by accident. –

Do not operate the machine near toxic, dangerous, ﬂ ammable and/or explosive powders, liquids or vapours. –

This machine is not suitable for collecting dangerous powders.

Be careful: fuel is highly ﬂ ammable. –

Do not smoke or bring naked ﬂ ames in the area where the machine is refuelled or where the fuel is stored. –

Refuel outdoors or in a well-ventilated area with the engine off. –

Turn off the engine and let it cool down for a few minutes, then remove the fuel tank plug. –

Leave at least a space of 4 cm in the ﬁ ller to allow the fuel to expand. –

After refuelling, check that the fuel tank cap is ﬁ rmly closed.

If any fuel is spilled while refuelling, clean the tank area and allow the vapours to evaporate before starting –

the engine.

Do not let fuel come into contact with the skin; do not breathe fuel vapours. Keep out of reach of children. –

Do not tilt the engine too much to avoid fuel spillage. –

When moving the machine, the fuel tank must not be full and the fuel tap must be closed. –

Do not lay any object on the engine. –

Stop the petrol engine before performing any procedure on it. To avoid any incidental start, disconnect the –

spark plug cap or disconnect the battery negative terminal.

Also see the GENERAL SAFETY RULES in the Petrol Engine Manual, which is to be considered an integral –

part of this Manual.

When lead batteries (WET) are installed on this machine, do not tilt the machine more than 30° from its –

horizontal position to not allow the highly corrosive acid to leak out of the batteries. When the machine is to

be tilted to perform maintenance procedures, remove the batteries.

WARNING!

Carbon monoxide (CO) can cause brain damage or death.

The internal combustion engine of this machine can emit carbon monoxide.

Do not inhale exhaust gas fumes.

Only use indoors when adequate ventilation is provided, and with the help of an assistant.

USER MANUAL

ENGLISH

1463514000(1)2008-05 A FLOORTEC R 680 P 5

WARNING!

Carefully read all the instructions before performing any maintenance/repair procedure. –

Take all necessary precautions to prevent hair, jewels and loose clothes from being caught by the machine –

moving parts.

To avoid any unauthorized use of the machine, remove the ignition key. –

Do not leave the machine unattended without being sure that it cannot move independently. –

Do not use the machine on slopes with a gradient exceeding the speciﬁ cations. –

Use only brooms supplied with the machine and those speciﬁ ed in the User Manual. Using other brooms –

could reduce safety.

Before using the machine, close all doors and/or covers. –

Do not use the machine in excessively dusty areas. –

Do not wash the machine with direct or pressurised water jets, or with corrosive substances. –

Do not use compressed air to clean this type of machine, except for the ﬁ lters (see the relevant paragraph). –

While using this machine, take care not to cause damage to other people, and children especially. –

Do not put any can containing ﬂ uids on the machine. –

The machine storage temperature must be between 0°C and +40°C. –

The machine working temperature must be between 0°C and +40°C. –

The humidity must be between 30% and 95%. –

Always protect the machine against the sun, rain and bad weather, both under operation and inactivity –

condition. Store the machine indoors, in a dry place. This machine must be used in dry conditions, it must

not be used or kept outdoors in wet conditions.

Do not use the machine as a means of transport, or for pushing/towing. –

The machine maximum capacity, operator’s weight not included, is 110 kg (the weight of waste). –

Do not allow the brooms to operate while the machine is stationary to avoid damaging the ﬂ oor. –

In case of ﬁ re, possibly use a powder ﬁ re extinguisher, not a water one. –

Do not bump into shelves or scaffoldings, especially where there is a risk of falling objects. –

Adjust the operation speed to suit the ﬂ oor conditions. –

Do not use the machine on slopes with a gradient exceeding the speciﬁ cations. –

This machine cannot be used on roads or public streets. –

Do not tamper with the machine safety guards. –

Follow the routine maintenance procedures scrupulously. –

Do not remove or modify the plates afﬁ

xed to the machine. –

In case of machine malfunctions, ensure that these are not due to lack of maintenance. Otherwise, request –

assistance from the authorised personnel or from an authorised Service Center.

If parts must be replaced, require ORIGINAL spare parts from an Authorised Dealer or Retailer. –

To ensure machine proper and safe operation, the scheduled maintenance shown in the relevant chapter of –

this Manual must be performed by the authorised personnel or by an authorised Service Center.

The machine must be disposed of properly, because of the presence of toxic-harmful materials (batteries, –

oils, plastics, etc.), which are subject to standards that require disposal in special centres (see the Scrapping

chapter).

If the machine is used according to the instructions, the vibrations are not dangerous. The machine vibration –

level is below 2.5 m/s

2

(EN 1032-96/A1-98, EN 1033).

While the engine is running, the silencer warms up; do not touch the silencer when it is hot to avoid burns or –

ﬁ res.

Running the engine with an insufﬁ cient quantity of oil can seriously damage the engine. Check the oil level –

with the engine off and the machine on a level surface.

Never run the engine if the air ﬁ lter is not installed, because the engine could be damaged. –

Technical service procedures on the engine must be performed by an authorised Dealer. –

Use only original spare parts or equivalent for the engine. Using spare parts of lower quality can seriously

damage the engine.

Also see the GENERAL SAFETY RULES in the Petrol Engine Manual, which is to be considered an integral –

part of this Manual.

ENGLISH USER MANUAL

6 FLOORTEC R 680 P 1463514000(1)2008-05 A

21

9

10 9 15 11 18 6 16 5 14

3

20

4

19

14

12

17

7

8

1

13254

P100206

MACHINE DESCRIPTION

MACHINE STRUCTURE

Serial number plate/technical data/conformity certiﬁ cation1.

Flashing light (always on when the ignition key is turned to 2.

“I”) (optional)

Vacuum system motor cover3.

Hopper (empty it when it is full)4.

Left door (to be opened for performing maintenance 5.

procedures only)

Left closing fastener with safety mounting screw6.

Right door (for main broom removal)7.

Right fastener8.

Working light (optional)9.

Right side broom10.

Left side broom (optional)11.

Main broom12.

Engine compartment hood13.

Rear driving wheels on ﬁ xed axle14.

Front steering wheel15.

Left side skirt16.

Right side skirt17.

Front skirt18.

Rear skirt19.

Dust ﬁ lter container20.

Working light aiming adjusting screws21.

Engine exhaust manifold22.

Engine compartment hood (open)23.

Battery24.

Lamellar fuse box25.

Vacuum system motor connector26.

Drive system pump27.

Drive system oil tank28.

Petrol engine29.

Fuel tank30.

Fuel ﬁ ller cap31.

Engine air ﬁ lter32.

Petrol engine model and serial number33.

Engine oil level plug34.

Engine oil ﬁ ller plug35.

Dynamotor36.

Hydraulic pump release screw (for machine pushing/37.

towing when the drive system is not available)

Engine oil drain plug38.

Engine start relay39.

Engine oil drain hose40.

Hopper hydraulic lifting system oil tank41.

Hopper lifting pump drive relay42.

Drive system motors43.

Petrol engine guard44.

Guard mounting screws45.

Guard fasteners46.

Left side bulkhead47.

Bulkhead mounting screws48.

Bulkhead fasteners49.

Charging system fuse50.

Spark plug51.

Engine silencer52.

Engine exhaust end pipe53.

Driver’s seat54.

Hood support rod55.

Diode56.

Battery connection diagram57.

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ENGLISH USER MANUAL

8 FLOORTEC R 680 P 1463514000(1)2008-05 A

CONTROL PANEL

Hopper lifting/lowering/dumping enabling switch61.

Horn switch62.

Position for working light switch (optional)63.

Main broom print adjusting knob64.

Turn it counter-clockwise to increase the broom print•

Turn it clockwise to decrease the broom print•

Position for optional switch65.

Switch66.

(Lower position) vacuum system activation67.

(Upper position) ﬁ lter shaker activation•

Hopper lifting/lowering switch68.

Hopper dumping switch69.

Ignition key70.

When turned to “0”, it turns the engine off and disables •

all functions.

When turned to “I”, it enables all machine functions; it •

also turns on the ﬂ ashing light.

When completely turned clockwise (“Start” position), it •

starts the engine; when the engine is running release

the key, which returns to “I”.

Hour counter71.

Emergency push-button. Press it in case of emergency to 72.

stop all the machine functions.

To deactivate the emergency push-button, turn it in the 73.

direction shown by the arrow.

Steering wheel74.

Steering wheel tilting control knob75.

Choke lever76.

Parking brake lock control lever.77.

It locks the service brake (82) thus switching it to parking

brake.

Forward/reverse gear pedal78.

Right side broom lifting/lowering lever79.

Left side broom lifting/lowering lever (optional)80.

Seat longitudinal position adjusting lever81.

Main broom lifting/lowering lever82.

Front skirt lifting pedal83.

Service brake pedal84.

61 62

69

72

73

74

75

64

76

70

63 65 66 67 68

71

77

78

79

80

81

82

P100208

USER MANUAL

ENGLISH

1463514000(1)2008-05 A FLOORTEC R 680 P 9

ACCESSORIES/OPTIONS

In addition to the standard components, the machine can be equipped with the following accessories/options, according to the

machine speciﬁ c use:

Left side broom –

Main and side brooms with harder or softer bristles –

Antistatic polyester or polyester BIA C dust ﬁ lter –

Closed pocket ﬁ lter –

Flashing light –

Working light –

Non-marking skirts –

Non-marking wheels –

Protective roof –

For further information concerning the optional accessories, contact an authorised Retailer.

TECHNICAL DATA

General Values

Working width (with one side broom) 1,054 mm

Working width (with two side brooms) 1,308 mm

Machine length 1,776 mm

Machine width (with one side broom) 1,208 mm

Machine width (with two side brooms) 1,310 mm

Machine maximum height (at the steering wheel) 1,350 mm

Minimum distance from the ﬂ oor (skirts not included) 60 mm

Hopper maximum lifting height 1,650 mm

Minimum/maximum dumping height 270/1,370 mm

Minimum turning radius 1,685 mm

Main broom size (diameter x length) 300 x 800 mm

Side broom diameter 500 mm

Maximum forward speed 7 km/h

Maximum reverse speed 3 km/h

Gradeability 20 %

Hopper capacity 130 litres

Maximum weight liftable by the hopper 110 kg

Front axle weight in running conditions

297 kg

Rear axle weight in running conditions 446 kg

Machine kerb weight (with operator) 743 kg

Rear wheel speciﬁ c pressure on the ﬂ oor 1.2 N/mm

2

Front wheel speciﬁ c pressure on the ﬂ oor 1.1 N/mm

2

Front steering wheel (diameter x width) 305 x 92 mm

Rear driving wheel (diameter x width) 305 x 92 mm

Sound pressure level at workstation (ISO 11201, ISO 4871) (LpA) 80 dB(A) ±3 dB(A)

Machine output acoustic power (ISO 3744, ISO 4871) (LwA) 98 dB(A)

Vibration level at the operator’s arms (ISO 5349-1) (*) < 2.5 m/s

2

Vibration level at the operator’s body (ISO 2631-1) (*) < 0.5 m/s

2

Under normal working conditions, on a level asphalt surface.(*)

Petrol engine (*) Data

Make Briggs & Stratton

Model Vanguard 9 HP

Regulated power (ISO 1585) 6.7 kW

Working speed 3,100 ±50 rpm

Average consumption 1.7 litres/hour

Fuel tank capacity 8.5 litres

Oil type SAE 5 W 30 - SYNTHETIC API SJ

For other petrol engine data/values, see the relevant Manual.(*)

ENGLISH USER MANUAL

10 FLOORTEC R 680 P 1463514000(1)2008-05 A

Dust vacuuming and ﬁ ltering Values

Paper dust ﬁ lter 15-20 m 3.6 m

2

Main broom compartment vacuum 10.9 mm/H

2

O

Electrical system Values

Batteries 2 x 12 V – 70 Ah

Vacuum system motor 310 W, 3,000 rpm

Main broom motor 500 W, 550 rpm

Filter shaker motor 90 W, 5,700 rpm

Closed pocket ﬁ lter shaker motor (optional) 110 W, 3,000 rpm

Drive system Values

Drive system pump SAUER HIDRO-GEAR BDP 10A

Drive system pump displacement 10.2 cm

3

Filling pump displacement 1.9 cm

3

Maximum working pressure 70 Bar

Maximum peak pressure 145 Bar

Hydraulic system oil tank capacity 0.8 litres

Hydraulic circuit total capacity 1.2 litres

Oil type SAE 10 W 40

Hopper hydraulic lifting system Values

Pump Parker 108 AE S32 – 24 V

Maximum pressure 110 Bar

Oil tank capacity 0.75 litres

Hydraulic circuit total capacity 1.4 litres

Hydraulic system oil (at ambient temperature above 10°C) AGIP Arnica 46 (*)

CAUTION!

If the machine is to be used at ambient temperatures below +10°C, the oil should be changed with equivalent oil

having a viscosity of 32 cSt. For temperatures below 0°C, use an oil with lower viscosity.

See the oil technical data and reference data tables below.(*)

TECHNICAL DATA REFERENCE DATA

AGIP ARNICA 46 32 ISO-L-HV

Viscosity at 40°C mm

2

/s 45 32 ISO 11158

Viscosity at 100°C mm

2

/s 7.97 6.40 AFNOR NF E 48603 HV

Viscosity index / 150 157 AISE 127

Flash point COC °C 215 202 ATOS Tab. P 002-0/I

Pour point °C -36 -36 BS 4231 HSE

Density at 15°C kg/l 0.87 0.865 CETOP RP 91 H HV

COMMERCIAL HYDRAULICS

Danieli Standard 0.000.001 (AGIP ARNICA22,46,68)

EATON VICKERS I-286-S3

EATON VICKERS M-2950

DIN 51524 t.3 HVLP

LAMB LANDIS-CINCINNATI P68, P69, P70

LINDE

PARKER HANNIFIN (DENISON) HF-0

REXROTH RE 90220-1/11.02

SAUER-DANFOSS 520L0463

USER MANUAL

ENGLISH

1463514000(1)2008-05 A FLOORTEC R 680 P 11

WIRING DIAGRAM

Key

BAT 24V battery

BE1 Pivoting light (optional)

BLK Engine frame

BZ1 Reverse gear buzzer/horn

C1 Reverse gear buzzer capacitor

EBD Diode board

ES0 Engine ON relay

ES1 Hopper lifting pump relay

ES2 Hopper lowering pump relay

ES3 Filter shaker relay

ES4 Vacuum system relay

ES5 Start-up electromagnetic switch

ES6 Main broom electromagnetic switch

FA Right side broom circuit breaker (10 A)

FB Left side broom circuit breaker (10 A) (optional)

FC Main broom circuit breaker (30 A)

FD Charging system fuse (70 A)

F1 Key fuse (30 A)

F2 Filter shaker fuse (30 A)

F3 Vacuum system fuse (30 A)

F4 Hopper lifting pump fuse (30 A)

F5 Reverse gear warning buzzer and pivoting light fuse (10 A)

F6 Working light fuse (10 A)

F7 Hopper dumping actuator fuse (10 A)

HM Hour counter

K1 Ignition key

L1 Working light (optional)

M1 Hopper lifting pump

M2 Hopper dumping actuator

M3 Filter shaker motor

M4 Vacuum system motor

M5 Right side broom motor

M6 Left side broom motor (optional)

M7 Main broom motor

M8 Dynamo

P1 Horn switch

SPK Engine spark plug

SW1 Vacuum system/ﬁ lter shaker switch

SW2 Right side broom microswitch

SW3 Hopper lifting/lowering switch

SW4 Hopper dumping switch

SW5 Hopper movement enabling switch

SW6 Horizontal hopper microswitch

SW7 Closed hopper end-of-stroke microswitch

SW8 Lifted hopper microswitch

SW9 Opened hopper end-of-stroke microswitch

SW10 Reverse gear microswitch

SW11 Opened hood microswitch

SW12 Working light switch (optional)

SW13 Left side broom microswitch (optional)

SW14 Main broom microswitch

SWS Emergency push-button

Colour code

BK Black

BU Blue

BN Brown

GN Green

GY Grey

OG Orange

PK Pink

RD Red

VT Violet

WH White

YE Yellow

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USER MANUAL

ENGLISH

1463514000(1)2008-05 A FLOORTEC R 680 P 13

HOPPER LIFTING SYSTEM HYDRAULIC DIAGRAM

Key

Oil tank1.

Oil ﬁ lter2.

Pump3.

Motor4.

Lifting cylinder safety valve5.

Hopper lifting cylinder6.

4

3

1

2

5

6

70 BAR

110 BAR

200 BAR

750cc / HYDRAULIC OIL 32 cSt

P100210

DRIVE SYSTEM HYDRAULIC DIAGRAM

Key

Oil tank1.

Oil ﬁ lter2.

Pump3.

Motors4.

1

2

3

4

AB

A

B

10,2 CC/REV.

3000

RPM

100

MICRON

88 CC/REV.

P100211

ENGLISH USER MANUAL

14 FLOORTEC R 680 P 1463514000(1)2008-05 A

USE

10 11

12

54

18

72

73

76

74

75

77

78

80

81

82

79

31

69

66

71

P100212

WARNING!

On some points of the machine there are some adhesive plates indicating:

DANGER –

WARNING –

CAUTION –

CONSULTATION –

While reading this Manual, the operator must pay careful attention to the symbols shown on the plates.

Do not cover these plates for any reason and immediately replace them if they are damaged.

BEFORE STARTING THE MACHINE

If it is necessary, unscrew the plug (31) and refuel the machine.1.

WARNING!

Leave at least a space of 4 cm in the ﬁ ller to allow the fuel to expand.

Make sure that there are no open doors/hoods and that the machine is in normal operating conditions.2.

If the machine has not been used after being transported, check that all the blocks used for the transportation have been 3.

removed.

STARTING AND STOPPING THE MACHINE

Starting the machine

Sit on the driver’s seat (54), then adjust the seat in order to reach a comfortable position by using the lever (79).1.

Unlock the knob (73) by pulling it, then tilt the steering wheel (72) in order to reach a comfortable position. After the adjustment, 2.

release the knob (73) and slightly move the steering wheel to lock it.

Engage the parking brake with the pedal (82) and the lever (75).3.

Lift the main and side brooms with the levers (80), (77), (78).4.

Pull the engine choke lever (74).5.

NOTE

Do not use the choke lever if the engine is hot and if the air temperature is sufﬁ ciently high.

Start the engine with the ignition key (69). When the engine starts, release the ignition key immediately.6.

WARNING!

When starting the engine with the ignition key (69) do not press the drive pedal (76).

USER MANUAL

ENGLISH

1463514000(1)2008-05 A FLOORTEC R 680 P 15

After the ignition, let the engine run for a few seconds, then release the choke lever (74).7.

Let the engine warm up for a few minutes.8.

Disengage the parking brake by pressing the pedal (82) and by disengaging the lever (75).9.

Drive the machine to the working area, by keeping the hands on the steering wheel (72) and pressing the pedal (76) on the 10.

front side to move forward and on the rear side to move backward.

The drive speed can be adjusted from zero to maximum speed by increasing the pressure on the pedal.

Lower the main broom with the lever (80), then turn on the vacuum system by pressing the lower part of the switch (66).11.

Lower the right side broom with the lever (77).12.

If equipped, lower the left side broom with the lever (78).13.

NOTE

The brooms (10, 11, 12) can be lowered and lifted even when the machine is moving.

The brooms do not turn when they are lifted.

Start sweeping by turning the steering wheel (72) and moving the machine forward by pressing the pedal (76).14.

Stopping the machine

To stop the machine, release the pedal (76).15.

To stop the machine quickly, also press the service brake pedal (82).

In case of emergency, press the emergency push-button (71) to immediately stop the machine.

To deactivate the emergency push-button (71), turn it in the direction shown by the arrow.

Lift the main and side brooms with the levers (80), (77), (78).16.

Turn off the vacuum system with the switch (66).17.

Turn off the machine by turning the ignition key (69) to “0”, then remove it.18.

Engage the parking brake by pressing the pedal (82), then engage the brake lock control lever (75).19.

MACHINE OPERATION

Avoid stopping for a long time with the machine in the same position and the brooms turning: this could create unwanted 1.

marks on the ﬂ oor.

To collect light and bulky waste materials, lift the front skirt (18) by pressing the pedal (81); take into consideration that the 2.

machine vacuum capability is reduced when the front skirt is lifted.

WARNING!

When operating on wet ﬂ oors, it is essential to turn off the vacuum system by pressing the switch (66) to

prevent the dust ﬁ lter from being damaged.

For machine proper operation, the dust ﬁ lter must be as clean as possible. To clean the dust ﬁ lter while sweeping, turn on the 3.

ﬁ lter shaker for a short interval by pressing the upper part of the switch (66), then turn on the vacuum system by pressing the

lower part of the switch (66).

While working, repeat the procedure every 10 minutes on average (depending on the dustiness of the area to be cleaned).

NOTE

This procedure can also be performed when the machine is moving.

CAUTION!

When the dust ﬁ lter is clogged and/or the hopper is full, the machine cannot collect dust and debris anymore.

The hopper (4) should be dumped after each working period and whenever it is full (see the procedure in the next paragraph).4.

CAUTION!

The engine is equipped with a warning system to prevent damages to the engine itself in case the oil quantity in

the carter is insufﬁ cient. Before the oil level goes below the safety limit, the warning system automatically stops

the engine.

ENGLISH USER MANUAL

16 FLOORTEC R 680 P 1463514000(1)2008-05 A

HOPPER EMPTYING

4

66

67

68

61

75

81

82

P100213

WARNING!

Always empty the hopper when the engine is running.

Do not dump the hopper with the engine turned off, otherwise the battery discharges.

The hopper maximum dumping height is 1,370 mm (see Fig. 2).1.

To empty it, move the machine close to the dustbin and proceed as follows:2.

Lift the side and main brooms.•

Turn off the vacuum system with the switch (66).•

Turn on the ﬁ lter shaker by pressing the upper part of the switch (66).•

WARNING!

Always perform this procedure on a level ﬂ oor to avoid machine unbalance.

WARNING!

When lifting and emptying the hopper (4), engage the parking brake with the pedal (82) and the lever (75).

Keep people away from the machine and from the hopper (4) especially.3.

Press the enabling switch (61) while pressing the hopper lifting switch (67) to lift the hopper (A, Fig. 1) up to the desired 4.

position.

Press the enabling switch (61) and the dumping switch (68) of the hopper (B, Fig. 2) at the same time, and discharge all the 5.

debris in the dustbin (A).

CAUTION!

The hopper (B, Fig. 2) can be dumped only when lifted at a minimum height of 270 mm.

Press the enabling switch (61) and the hopper dumping switch (68) at the same time to bring the hopper back to horizontal 6.

position.

To lower the hopper, press the hopper enabling switch (61) while pressing the hopper lowering switch (67).7.

CAUTION!

The hopper cannot be lowered if it is not brought to horizontal position ﬁ rst.

The machine is ready to start sweeping again.8.

P max

110 Kg

(242,5 lb)

A

1370 mm (54 in)

B

A

P100214 P100215

Figure 1 Figure 2

USER MANUAL

ENGLISH

1463514000(1)2008-05 A FLOORTEC R 680 P 17

AFTER USING THE MACHINE

After working, before leaving the machine:

Turn on the ﬁ lter shaker shortly, by pressing the upper part of the switch (66). –

Empty the hopper (4) (see the procedure in the previous paragraph). –

Lift the main broom with the lever (80). –

Lift the side brooms with the levers (77) and (78). –

Turn off the machine by turning the ignition key (69) to “0”, then remove it. –

Engage the parking brake by pressing the pedal (82), then engage the brake lock control lever (75). –

PUSHING/TOWING THE MACHINE

To easily push/tow the machine when it is off, proceed as follows:

Turn off the machine by turning the ignition key (69) to “0”. –

Open the hood (23) and fasten it with the support rod (55). –

Remove the screw (37). –

Remove the support rod (55) and close the hood (23). –

Push or tow the machine. –

After pushing/towing the machine, install the screw (37). –

WORKING LIGHT ADJUSTMENT (optional)

If necessary, adjust the working light beam aiming (9) with the screws (21).

MACHINE LONG INACTIVITY

If the machine is not going to be used for more than 30 days, proceed as follows:

Check that the machine storage area is dry and clean.1.

Disconnect the negative connector (-) of the batteries (24).2.

Handle the petrol engine (29) as shown in the relevant Manual.3.

FIRST PERIOD OF USE

After the ﬁ rst 5 hours perform the following procedures:

Check the fastening and connecting parts for proper tightening; check the visible parts for integrity and leakages.1.

Change the engine oil (see the procedure in Maintenance chapter).2.

ENGLISH USER MANUAL

18 FLOORTEC R 680 P 1463514000(1)2008-05 A

MAINTENANCE

The lifespan of the machine and its maximum operating safety are ensured by correct and regular maintenance.

The following table provides the scheduled maintenance. The intervals shown may vary according to particular working conditions,

which are to be deﬁ ned by the person in charge of the maintenance.

All scheduled or extraordinary maintenance procedures must be performed by qualiﬁ ed personnel, or by an authorised Service

Center.

This Manual describes only the easiest and most common maintenance procedures.

For other maintenance procedures shown in the Scheduled Maintenance Table, refer to the Service Manual that can be consulted

at any Service Center.

WARNING!

To perform maintenance procedures, the machine must be off, the ignition key removed, and, if necessary, the

batteries must be disconnected.

Before performing any maintenance procedure, carefully read the instructions shown in Safety chapter.

SCHEDULED MAINTENANCE TABLE

Procedure

Upon

delivery

After the ﬁ rst

5 hours

Every 10

hours or

before use

Every 25

hours

Every 50

hours

Every

100

hours

Every

200

hours

Every

year

Engine oil level check

Battery ﬂ uid level check

Side and main broom height check

Engine air pre-ﬁ lter cleaning (3)

Frame dust ﬁ lter cleaning and integrity

check

Hopper hydraulic lifting system oil

level check

Drive system oil level check

Skirt height and operation check

Fuel ﬁ lter cleaning

Spark screen check and cleaning

Engine oil change (2)

Filter shaker operation check (1)

Brake adjustment (1)

Driving wheel chain cleaning and

tension check

(1)

Closed pocket ﬁ lter cleaning and

integrity check

Vacuum system efﬁ ciency check (1)

Driving belt visual inspection (1) (1)

USER MANUAL

ENGLISH

1463514000(1)2008-05 A FLOORTEC R 680 P 19

Procedure

Upon

delivery

After the ﬁ rst

5 hours

Every 10

hours or

before use

Every 25

hours

Every 50

hours

Every

100

hours

Every

200

hours

Every

year

Spark plug check/cleaning

Nut and screw tightening check (1) (1)

Steering chain cleaning and tension

check

(1)

Safety system operation check (1)

Engine speed check (1)

Engine air ﬁ lter element maintenance (3)

Spark plug replacement (2)

Engine cooling system cleaning (2)

Driving belt replacement (1) (5)

Hopper gasket integrity check (1)

Lifted hopper control microswitch

adjustment check

(1)

Horizontal hopper control microswitch

adjustment check

(1)

Valve clearance check/adjustment (4)

Hopper hydraulic lifting system and

drive system oil change

(1) (6)

For the relevant procedure, see the Service Manual.(1)

Or every year.(2)

Or more often in dusty areas.(3)

Maintenance procedures to be performed by an authorised Briggs & Stratton dealer.(4)

If the person in charge for the maintenance considers it necessary.(5)

Change the hydraulic system oil for the ﬁ rst time after 500 hours, then every 2,000 hours or every year.(6)

ENGLISH USER MANUAL

20 FLOORTEC R 680 P 1463514000(1)2008-05 A

MAIN BROOM HEIGHT CHECK AND

ADJUSTMENT

NOTE

Brooms with harder or softer bristles are available.

This procedure is applicable to all types of brooms.

Check the main broom distance from the ﬂ oor as shown 1.

below:

Drive the machine on a level ﬂ oor.•

Keep the machine stationary, lower the main broom •

and turn it on for a few seconds.

Stop and lift the main broom, then move the machine •

and switch it off.

Check that the main broom print (A, Fig. 3), along its •

length, is 2 to 4 cm wide.

If the print (A) is not within speciﬁ cations, adjust the main

broom height according to the following procedure.

Turn the knob (A, Fig. 4) as shown below:2.

To increase the print width, turn the knob counter-•

clockwise

To decrease the print width, lift the broom with the lever •

(80) and turn the knob clockwise.

NOTE

The knob can be used both to adjust the print and to

adjust the broom according to the bristle wear.

Perform step 1 again to check the proper adjustment of the 3.

main broom height.

When the broom is too worn to be adjusted, replace it as 4.

shown in the next paragraph.

NOTE

If it is not possible to adjust the print (A, Fig. 3)

properly, because the pressure on the ﬂ oor at the

ends of the broom is different, refer to the Service

Manual.

P100216

Figure 3

A

P100217

Figure 4

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Nilfisk-ALTO FLOORTEC R 680 P, R 680 P, SWEEPER R 680 P User manual

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