Klein Tools 63800ACSR Operating instructions

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WARNINGS
• Alwayswearapprovedeyeprotection.
• NOTinsulated.Theslip-onplastichandlesareNOTintendedforprotectionagainstelectricalshock.
• Donotexceedratedcapacityofthetool.
DESCRIPTION OF PARTS / DESCRIPCIÓN DE LAS PIEZAS / DESCRIPTION DES COMPOSANTS
ENGLISH
63800 ACSR Ratcheting Cable Cutter
www.kleintools.com
HOW TO CUT CABLE
1. Toreleasethehandlelock,squeezetoolhandlestogetherandthenrotatethelockingtab(A)counterclockwiseuntilthehandlesare
freetoopen.
2. Pulldownthebladerelease(H)toreleasethemoveableblade(C)fromtheratchetingmechanism.(B)
3. Rotatemoveableblade(C)outfromratchetingmechanism.(B)
4. Placecabletobecutagainstthexedblade(F),androtatethemovableblade(C)untilitisagainstthecable.
5. Squeezethehandlerepeatedlyuntilcableiscut.
6. Toreleasecablebeforethecutiscomplete,pulldownbladerelease(H),rotatemoveableblade(C)
awayfromtheratchetingmechanism(B)andremovethecable.
Tip – In order to relieve some of the tension on the ratcheting mechanism, slightly squeeze the handles together.
NOTE:Whencuttingcable,thebladesshouldbeperpendiculartotheconductortoavoidunnecessary“sideload”totheblades.
TORQUE VALUE AND FEELER GAUGE FOR FASTENER (D)
Toinsureeaseofoperationandpropercuttingafterreplacingthemoveableblade(C):
1. Placea.002–.004"(.05–.10mm)feelergaugebetweenthebladesatthepivotpoint.
2. Fingertightentheinnernutwiththefeelergaugeinplace.Backoffslightlyifneededtoremovethefeelergauge.
3. Holdingtheinnernutwithawrench,torquetheouternutto33–37ft.lbs.(45-50Nm).
HOW TO REPLACE THE CUTTING INSERTS
(appliestoeitherthemoveablebladeorthexedblade)
1. Pulldownthebladerelease(H)toreleasethebladesfromtheratchetingmechanism.(B)
2. Pullmoveableblade(C)outfromratchetingmechanism.(B)
3. Locatethe(3)hexscrews(E)thatholdthecuttinginsertstoeitherthexedblade(F)ormoveableblade.(C)
4. Usinga2.5mmhexwrench(notincluded),loosenthe(3)hexscrewsinacounter-clockwisedirectionandremovescrews.
5. Installnewcuttinginsert(G)andreplacewiththe(3)hexscrews(E)
6. Installandtightenthe(3)hexscrews(E)inaclockwisedirection.
7. Rotatethemoveableblade(C)towardtheratchetingmechanism(B)toclosethetoolandensurethatthebladesdonotbind.
Replacement parts are available at www.kleintools.com
NOTE:Foroptimumperformance,replacecuttinginsertsasapair.
D
C
6 Hex screws for cutting inserts
6Tornilloshexagonalesparainsertosdecorte
6Visàtêtehexagonalespourplaquettesdecoupe
G
2 Replaceable cutting inserts
2Insertosdecortereemplazables
2Plaquettesdecouperemplaçables
Ratcheting mechanism -
located behind plate
Tiradordelliberadordelahoja
DispositifdeRelâchement
Moveable blade
Hojamóvil
Lamemobile
Fastener
Sujetador
Attache
Locking tab
Lengüetadejación
Languettedeverrouillage
F
Fixed blade
Hojaja
Lamexe
E
A
Blade release
Tiradordelliberadordelahoja
DispositifdeRelâchement
H
B
• Capacity:477MCMACSR
1-1/4"(32mm)ØCU-ALStranded
1"(25mm)ØCUSolid
1/2"(13mm)ØGuyStrand
(NOTFOREHS)(ExtraHighStrength)
• HighLeveragesinglestepmechanismforeaseofcutting.
• Quickbladereleaseleverfreesupthemoveablebladeatanypoint
ofthecut.
• Contoured,plastic-coveredhandleswithergonomicthumbguards.
• Replaceablecuttinginserts.
CUTTING CAPACITIES
Instructions for 63800ACSR Cable Cutter
139530T
©2009
Warranty
•RatchetingCableCuttersarewarrantedforoneyearfrom
thedateofpurchase.
•Cuttinginsertsarewarrantedtobefreefromdefectsin
materialsandworkmanshipwhendeliveredtothecustomer.
•Seeretailerorvisitwww.kleintools.comfordetails.
Garantía
•Loscortadoresdecableconaccióndecarracaestán
garantizadosduranteunañoapartirdelafechadecompra.
•Segarantizaquelosinsertosdecorteestaránlibresde
defectosdematerialesydefabricacióncuandose
entreguenalcliente.
•Veaalminoristaovisitewww.kleintools.com
paraobtenerdetalles.
Garantie
•Lescoupe-câbleàcliquetsontgarantispendantunanà
compterdeladated’achat.
•Lesplaquettesdecoupesontgarantiessansdéfautsde
façonoudematériauquandellessontlivréesauclient.
•Consultezledétaillantouvisitezwww.kleintools.com
pourtousdétails.
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Illus. No Description
1 Fixed Blade
2 Insert Blade(s)
3 Hex screws
4 Stopper pawl
5 Ratchet spring
6 Bolt
7 Fastener
8 Adjusting nut for fastener
9 Nut for fastener
10 Spring Guide
11 Spring
12 Distance Plate
Illus. No Description
13 Distance Bolt
14 Grooved fastener - pawl
15 Cover plate
16 Grooved fastener - fixed blade
17 Fixed handle assembly
18 Ratchet pawl
19 Moveable handle assembly
20 Handle pivot pin
21 Moveable blade
22 Snap ring
23 Fixed handle grip
24 Moveable handle grip
For Professionals... Since 1857
®
Chicago, IL 60659-9033
www.kleintools.com
Mail: Klein Tools, Inc., P.O. Box 599033, Chicago, IL 60659-9033 U.S.A.
Shipping: Klein Tools, Inc., 8200 6th St. SW, Cedar Rapids, IA 52404 U.S.A.
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Catalog No. Replacement Parts Parts
Breakout
Illus. No.
63858 Insert Blade Set Illustration No.
Two Insert Blades 2
Six hex screws for insert blades 3
Fastener 7
Adjusting nut for fastener 8
Nut for fastener 9
Hex wrench for insert blade screws Not shown
63852 Fixed Blade Set Illustration No.
Fixed Blade 1
One Insert Blade 2
Three hex screws for insert blade 3
Fastener 7
Adjusting nut for fastener 8
Nut for fastener 9
Two Snap rings 22
Grooved fastener - fixed blade 16
63851 Moveable Blade Set Illustration No.
Moveable blade 21
One Insert Blade 2
Three hex screws for insert blade 3
Fastener 7
Adjusting nut for fastener 8
Nut for fastener 9
63854 Moveable handle assembly Illustration No.
Moveable handle assembly 19
Grooved fastener - pawl 14
Handle pivot pin 20
Snap ring 22
63850 Fixed handle assembly Illustration No.
Fixed handle assembly 17
Distance Plate 12
Ratchet spring 5
Six hex screws 3
Distance Bolt 13
Grooved fastener - fixed blade 16
63853 Ratchet Pawl Set Illustration No.
Stopper pawl 4
Ratchet spring 5
Grooved fastener - pawl 14
Ratchet pawl 18
Two Handle pivot pins 20
Two Snap rings 22
63857 Spring Set Illustration No.
Spring Guide 10
Spring 11
63856 Ratchet Release Plate Set Illustration No.
Grooved fastener - fixed blade 16
Two Handle pivot pins 20
Six Hex screws 3
Two Snap rings 22
Cover plate 15
Distance Bolt 13
63859 Handle grip set Illustration No.
Fixed handle grip 23
Moveable handle grip 24
CALL OUR CUSTOMER SERVICE DEPARTMENT AT 1-800-553-4676 FOR INFORMATION ON
HOW TO OBTAIN A WRA TO RETURN THE 63800ACSR FOR REPAIR, OR CONTACT YOUR NEAREST
DISTRIBUTOR FOR INFORMATION ON REPLACEMENT PARTS.
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