B&C Technologies HE-65 Operating instructions

Washer-Extractor

HE Series Installation and Operation Manual

November 4, 2014

Revision 2.91

Contents

1 Important Instructions 2

1.1 BeforeAttemptingRepairs.................................. 2

1.2 PartsOrderingInformation ................................. 3

1.2.1 NameplateLocation ................................. 3

1.3 KeySymbols.......................................... 3

1.4 SafetyInformation ...................................... 5

1.5 Installation and Operational Safety Instructions . . . . . . . . . . . . . . . . . . . . . 5

2 Introduction 6

2.1 CustomerService ....................................... 6

2.2 ReplacementParts ...................................... 7

2.3 TheoryofOperation ..................................... 7

3 General Speciﬁcations 9

4 Installation 11

4.1 ReceivingInspection ..................................... 11

4.2 SafetyChecklist ........................................ 11

4.2.1 OperatorSafety.................................... 12

4.2.2 Safe Operation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.2.3 Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.2.4 MachineLocation................................... 14

4.2.5 Input and Output Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4.2.6 InverterDrive..................................... 15

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4.2.7 MachineMisuse.................................... 15

4.3 DimensionalClearances ................................... 16

4.4 MachineFoundation ..................................... 17

4.4.1 Machine Foundation Construction . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.5 MountingBoltInstallation.................................. 20

4.5.1 HE-35 Mounting Bolt Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4.5.2 HE-45 Mounting Bolt Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.5.3 HE-65 Mounting Bolt Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4.5.4 HE-85 Mounting Bolt Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4.5.5 HE-110 Mounting Bolt Installation . . . . . . . . . . . . . . . . . . . . . . . . . 24

4.6 DrainInstallation ....................................... 25

4.7 ElectricalInstallation ..................................... 26

4.8 WaterConnection....................................... 28

4.9 SteamConnection....................................... 28

4.10ExternalChemicalSupplies ................................. 29

4.10.1 ChemicalConnection ................................ 30

4.10.2 Chemical Signal Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

4.11ControlFunctionTest..................................... 32

5 Operation 34

5.1 DoorLockOperation..................................... 34

5.1.1 Opening and Closing the Door . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

5.1.2 PeriodicMaintenance ................................ 34

5.2 MachineLoading ....................................... 35

5.3 WashProgramExecution................................... 36

5.3.1 CycleSelection .................................... 36

5.3.2 CycleExecution.................................... 36

6 Maintenance 38

6.1 Daily .............................................. 38

6.1.1 BeginningofDay................................... 38

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6.1.2 EndofDay ...................................... 39

6.2 Weekly ............................................. 39

6.3 Monthly ............................................ 39

6.4 Quarterly............................................ 41

6.5 CareofStainlessSteel..................................... 42

7 Service & Parts 44

7.1 Service ............................................. 44

7.2 Parts .............................................. 44

8 Decommisioning 45

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Figure 1: HE Product Family

1

Chapter 1

Important Instructions

1.1 Before Attempting Repairs

Moving parts can cause serious injury or death. Before attempting repairs, follow proper shut-

down procedures and remove power before commencement of service.

Safety is of primary concern with any maintenance or repair operation. If you are in any way

unsure of how to proceed with a repair or adjustment, consult this manual, a qualiﬁed mainte-

nance technician, your local distributor, or the B&C Technologies Technical Service Department at

850-249-2222.

Only trained and experienced personnel should attempt maintenance or repair work on this equip-

ment. Follow all safety procedures including lock-out/tag-out procedures carefully. Ensure that

any loose ﬁtting clothing or jewelry is tucked in or not worn to avoid being pulled into the ma-

chine. Remember, the machine has no brain - you must use your own.

Before attempting repairs, follow proper shutdown procedures and remove power before com-

mencement of service.

Never attempt to clean or service any area of the machine without removing power at the main

disconnect.

Read, follow, and obey these safety rules! The B&C Technologies Technical Service Department

2

is available to answer any questions you may have about the operation and servicing of your

machine. Please call with any questions or concerns about the operation of your machine.

1.2 Parts Ordering Information

If you require literature or spare parts, please contact your local distributor. If a local distributor

is unavailable, you may contact B&C Technologies directly at (850) 249-2222 for the name of your

nearest parts dealer.

For technical assistance in the United States, contact B&C Technologies:

(850) 249-2222 Phone

(850) 249-2226 FAX

[email protected]

www.bandctech.com

1.2.1 Nameplate Location

When contacting B&C Technologies about your equipment, please make note of the model and

serial number, located on the nameplate as shown in ﬁgure 1.1.

Figure 1.1: Serial Decal

1.3 Key Symbols

Anyone operating or servicing this machine must follow the safety rules in this manual. Partic-

ular attention must be paid to the DANGER, WARNING, and CAUTION blocks which appear

throughout the manual and shown in ﬁgures 1.2 on page 4 and 1.3 on page 4.

3

Figure 1.2: Key Symbols

Figure 1.3: Key Symbols

4

1.4 Safety Information

Installation Notice: For personal safety and for proper operation, the machine must be grounded

in accordance with state and local codes and in the USA in accordance with the National Electric

Code, article 250-96. Elsewhere, the equipment should be grounded in accordance with ANSI/NFPA

70, or the Canadian Electrical Code, CSA C22.1. The ground connection must be to a proven earth

ground, not to conduit or water pipes.

1.5 Installation and Operational Safety Instructions

1. Read all instructions prior to operating this equipment.

2. Ensure that the equipment is properly grounded before applying power and operation com-

mences.

3. Do not allow children to play in or around or operate this equipment.

4. Check the operation of all safety interlocks at the start of every shift. If the interlocks do not

stop the equipment immediately, the machine must be removed from service. Notify your

immediate supervisor, and do not operate the machine.

5. Never attempt to service the machine while it is running. Never reach over, under, around, or

behind any safety device, or into any area near moving parts or hot surfaces without shutting

off power and allowing the machine to adequately cool.

6. Read, understand, and follow all safety instructions. Do not come close to moving parts and

hot surfaces. Do not wear loose clothing, jewelry, neckties, or any other garment that could

be come caught in the machine while operating or near the machine.

7. Only a qualiﬁed technician should attempt to service or repair the machine.

8. Do not install the machine in an area where it could be exposed to water or weather.

9. Do not alter or tamper with the control system.

10. Keep the interior and exterior of the machine clean of lint, dirt, dust and debris.

11. Always disconnect the electrical service from the machine before performing service.

12. This machine must be installed according to the installation instructions. All utility connec-

tions must comply with state and local codes and must be made by a licensed installer where

required.

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Chapter 2

Introduction

The HE line is the professional ﬁxed mount washer-extractor series of machines from B&C Tech-

nologies. It is an open pocket washer-extractor with a large door opening for easy and quick

loading and unloading. It has been developed for the on premise market, and is suitable for com-

mercial laundries, hotel and other places where laundry might be processed.

The design allows for top performance at lowest possible operation cost and investment. The

ﬂexible electronic control center ensures that maximum productivity is obtained.

The HE series utilizes high quality material, such as 304 (18/8) stainless steel in vital parts in

contact with the wash solution. It has a stainless steel and painted cabinet for long life with easily

removable panels.

The key advantages of this series are the simplicity of the microprocessor and the electronic AC

drive system, which utilizes only one motor. The system allows for washing, extraction and me-

chanical action to suit any textile ﬁber used today and tomorrow. The high speed ﬁnal extraction

saves time and energy in the ﬁnishing operation.

A multi compartment supply dispenser for powder and liquid detergents is standard and the

machine is designed to accept the connection of 4 external chemical lines and pumps.

2.1 Customer Service

For technical assistance:

In the United States

Phone: (850)-249-2222

FAX: (850) 249-2226

e-mail: [email protected]

Web: www.bandctech.com

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2.2 Replacement Parts

In the event that literature or replacement parts are required, contact the local distributor of the

equipment, or contact B&C Technologies at the above phone numbers/internet addresses.

2.3 Theory of Operation

The HE models use a single-speed motor to drive the cylinder via V-belts in all speeds. The cylin-

der is supported by two spherical roller bearings located in a bearing housing made of cast iron.

The motor is controlled by the computer control located in the front and the AC inverter drive

located in the rear panel. Wash and extract speeds are ﬁxed. Any temperature between 70F to

200F (20-95C) can be programmed. The water level is ﬁxed, with a low level and a high level pro-

vided (medium level is included with the A computer). The computers will automatically provide

safety levels for steam injections and door operations. The AC Drive performs balance detection

to ensure that excessively out of balance loads do not damage the machine or ﬂoor. A catastrophic

failure sensor is also provided to stop the machine in the event of a severe malfunction.

Water entry into the machine is through an air gap vacuum breaker utilizing electro-magnetic wa-

ter valves controlled by the computer. By utilizing the air gap vacuum breaker, backﬂow into the

water supply is impossible. The computer also controls the drain, supply dispenser, any external

liquid supplies, steam injection and any other vital functions of the wash program.

The steam, if installed, is injected in the bottom of the shell via a steam injector. The steam is

controlled by a steam valve that is programmed by the micro computer.

The cylinder is perforated, allowing water to pass through and drain from within during drain

and extract steps. Lifting ribs inside the cylinder lift the load from the wash solution and allow

the load to tumble and falling back into the solution when the load reaches the approximate 10-11

o’clock or 1-2 o’clock positions. This mechanical action removes soil from the fabric. Furthermore,

the lifters are perforated on the top so that water can cascade over the goods and wet them quickly.

This reduces water consumption as water is picked up at the cylinders lowest point and lifted and

splashed over the goods at the highest point as the cylinder rotates.

A stainless steel door is provided for loading and unloading. A door lock system prevents op-

eration of the machine when the door is open. The door is locked during operation utilizing an

electronic solenoid and a latch for safety reasons. The door lock is provided with magnetic sensor

to indicate that the door is closed and locked and allows for start of the machine when the door is

closed and locked.

The AC drive, circuit overload protectors, input power supply connections, external supply con-

nections, and control transformer are behind a cover on the rear of the machine.

The supply dispenser is mounted on the front of the machine and is accessed by opening the cover

door. Supplies, both liquid and powder, may be added by pulling the dispenser cups out and

placing the appropriate supply in each. Supplies are ﬂushed into the machine at the proper time

in the cycle, controlled by the micro computer.

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Holes are provided at the rear of the machine for connection to an external, central liquid supply

unit. Electrical connections are provided for the liquid supply unit on a terminal strip inside the

rear control module. Refer to page 32 for connection details.

8

Chapter 3

General Speciﬁcations

Figure 3.1: HE Series General Speciﬁcations

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Figure 3.2: HE Series Basic Dimensions

10

Chapter 4

Installation

4.1 Receiving Inspection

Upon receipt of the equipment, visually inspect for shipping damage and note any damage with

the carrier before signing the shipping receipt, or advise the carrier of the damage as soon as it is

noted.

If damage is discovered, a written claim must be ﬁled with the carrier as soon as possible.

Note: Warranty is VOID unless the equipment is installed according to instructions. The installa-

tion must comply with the minimum requirements listed in this manual. All national, state and

local codes must be followed including but not limited to gas, electrical, plumbing and HVAC.

Due to various requirements, statutory codes should be well understood before installation com-

mences.

Important: The machine should be transported and handled in an upright position.

4.2 Safety Checklist

Before Initial start up of a B&C washer extractor perform the following safety check:

1. Make sure all electrical and plumbing connections have been made in accordance with ap-

plicable codes and regulations.

2. Make sure the machine is grounded electrically.

3. Make sure the machine has ﬂexible water ﬁll and drain connections of the correct size, length

and type, with no kinks, and that they are securely attached and/or clamped.

Before machine is placed in operation, the door safety interlock must be checked for proper oper-

ation as follows:

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Before servicing any equipment, make certain it is disconnected from the electrical

power source. Never allow operation of the machine when any safety device is

malfunctioning. Never bypass safety devices.

Never insert hands or objects into basket until it has completely stopped. Doing

so could result in serious injury.

1. When the washer is energized electrically and in operation, the loading door must be locked

in the closed position. Verify this by attempting to open the loading door when the machine

is operating. If necessary, check the door safety interlock and sensors for proper operation.

Consult the service manual, or call a qualiﬁed service technician if necessary.

2. When the washers loading door is open, it should not be possible to start the machine. Verify

this by attempting to start the washer with the door open. Also, close the door without

locking it and verify that it is not possible to start the machine with the door not locked. If

necessary, check the door lock sensors for proper operation,. Consult the service manual, or

call a qualiﬁed service technician. If additional information is required, contact your local

distributor or call the manufacturer of the machine.

•To provide personal safety and keep the machine in proper working order, follow all main-

tenance and safety procedures presented in this manual. If questions regarding safety arise.

Contact the factory immediately.

•Use factory authorized spare parts to avoid safety hazards.

4.2.1 Operator Safety

To ensure the safety of machine operators the following maintenance checks must be performed

daily.

1. Prior to operating the machine, verify that all warning signs are present and legible. Missing

or illegible signs must be replaced immediately. Make certain that spares are available.

2. Check door interlock before starting operation of the machine, see safety check list.

3. Do not attempt to operate the machine if any of the following conditions are present:

(a) The door does not remain securely locked during the entire cycle.

(b) Excessively high water level is evident.

(c) Machine is not connected to a properly grounded circuit.

Do not bypass any safety devices in the machine.

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Never operate the machine with a bypassed or disconnected out-of-balance

switch. Operating the machine with severe out-of-balance loads could result

in personal injury and serious equipment damage.

Do not place volatile or ﬂammable ﬂuids in any machine. Do not clean the ma-

chine with volatile or ﬂammable ﬂuids such as acetone, lacquer thinners, enamel

reducers, carbon tetrachloride, gasoline, benzene, naphtha, etc. Doing so could

result in serious personal injury and/or damage to the machine.

4.2.2 Safe Operation Environment

Safe operation requires an appropriate operating environment for both the operator and the ma-

chine. If questions regarding safety arise, contact the factory.

4.2.3 Environmental Conditions

1. Ambient temperature. Water in the machine will freeze at temperatures of 32F (0C) or below.

Temperatures above 120 F (50C) will result in more frequent motor overheating and, in some

cases, malfunction or premature damage to solid state devices that are used in the machines.

Special cooling devices may be necessary.

2. Humidity. Relative humidity above 90% may cause the machines electronics or motors to

malfunction or may trip the ground fault interrupter. Corrosion problems may occur on

some metal components. If the relative humidity is below 30% belts and rubber hoses may

eventually develop dry rot. This condition can result in hose leaks, which may cause hazards

external to the machine in conjunction with adjacent electrical equipment.

3. Ventilation. The need for make-up air openings for such laundry room accessories as dry-

ers , ironers, water heaters, etc. must be evaluated periodically. Louvers, screens, or other

separating devices may reduce the available air opening signiﬁcantly.

4. Radio Frequency Emissions. A ﬁlter is available for machines in installations where ﬂoor

space is shared with equipment sensitive to radio frequency emissions. All machines that are

shipped to CE countries are equipped with this ﬁlter and comply with the EMI regulations.

5. Elevation. If the machine is to be operated at elevations over 3280 feet (1000 meters) above sea

level, pay special attention to water levels and electronic settings ( particularly temperature)

or desired result may not be achieved.

6. Chemicals. Keep stainless steel surfaces free of chemical residues to avoid corrosion.

7. Water damage. Do not spray the machine with water. Short circuiting and serious damage

may result. Repair immediately all seepage due to faulty gaskets, etc.

13

Replace all panels that are removed to perform service and maintenance pro-

cedures. Do not operate the machine with missing guards or with broken or

missing parts. Do not bypass any safety devices.

4.2.4 Machine Location

1. Foundation. The concrete ﬂoor must be of sufﬁcient strength and thickness to handle the

ﬂoor loads generated by the machine at high extract speeds.

2. Service/ Maintenance Space. Provide sufﬁcient space to allow comfortable performance of

service procedures and routine maintenance. This is especially important in connection with

machines equipped with AC inverter drives. Consult installation instructions for speciﬁc

details.

4.2.5 Input and Output Services

1. Water pressure. Best performance will be realized if water is provided at a pressure of 30-85

psi (2.0-5.7 bar). Although the machine will function properly at lower pressure, increased

ﬁll time will occur. Water pressure higher than 120 psi (8.0 bar) may result in damage to

machine plumbing. components failure(s) and personal injuries.

2. Optional Steam heating pressure. Best performance will be realized if steam pressure is

provided at a pressure of 30-80 psi (2.0-5.4 bar). Steam pressure higher than 125 psi (8.5 bar)

may result in damage to steam components and may cause personal injuries. For machines

equipped with optional steam heat, install piping in accordance with approved commercial

steam practices. Failure to install a steam ﬁlter may void the warranty.

3. Drainage System. Provide drain lines or troughs large enough to accommodate the total

quantity of water that could be dumped if all machines on the site drained at the same time

from the highest attainable level. If drain troughs are used, they should be covered to support

light foot trafﬁc.

4. Power. For personal safety and for proper operation, the machine must be grounded in accor-

dance with state and local codes. The ground connection must be to a proven earth ground,

not to conduits or water pipes. An easy-access disconnect switch should be provided.

Ensure that a ground wire from a proven earth ground is connected to the ground lug in the elec-

trical junction box on this machine. Without proper grounding personal injury from electrical

shock could occur and machine malfunctions may be evident. Computer-controlled machines

must have a proper ground to prevent computer malfunctions.

14

Always disconnect power and water supplies before a service technician performs

any service procedure. Where applicable, steam and/or compressed air supplies

should also be disconnected before service is performed.

4.2.6 Inverter Drive

Machines equipped with AC drives require special attention with regard to the operating envi-

ronment.

1. An especially dusty or linty environment will require more frequent cleaning of the AC drive

cooling fan ﬁlter and of the AC drive itself.

2. Power line ﬂuctuations from sources such as an uninterruptible power supplies (UPS) can

adversely affect machines equipped with the AC drive. Proper suppression devices should

be utilized on the incoming power to the machine to avoid problems.

3. A clean power supply free from voltage spikes and surges is absolutely essential for ma-

chines equipped with the AC drive. Nonlinear inconsistencies (peaks and valleys) in the

power can cause the AC drive to generate nuisance errors. If voltage is above 230V for

200 V installations or above 460V for 400V installations, a buck/boost transformer is recom-

mended. If voltage is above 240V or 480V, a buck/boost transformer is required unless the

factory advises differently.

4. Sufﬁcient space to perform service procedures and routine preventive maintenance is espe-

cially important for machines equipped with AC drives.

4.2.7 Machine Misuse

Even though this machine is an atmospheric vessel, never use it for any purpose other than

washing fabrics.

1. Never wash petroleum-soaked rags in the machine. This could result in an explosion.

2. Never wash machine parts or automotive parts in the machine. This could result in serious

damage to the wash cylinder.

3. Never stone wash in the machine. It could wear the wash cylinder and serious damage might

occur to the machine.

4. Never use the machine for dyeing nor with harsh chemicals that can cause corrosion and

other health hazards.

5. Never allow children to play on or around this machine. Death or serious injury can result

if children become trapped in the machine. Do not leave children unattended while the

machine door is open. These cautions apply to animals as well.

15

4.3 Dimensional Clearances

When installing the washer-extractor, it is important to allow adequate clearance on all sides of the

machine. When multiple machines are installed, it is important to allow for the speciﬁed minimum

clearances between machines. The following table shows recommended minimum clearances for

the various freestanding models.

Note: The dimensions are approximate and subject to normal manufacturing tolerances. If

exact dimensions are required for construction purposes, request certiﬁed drawings from the

factory. We reserve the right to make changes at any time without notice.

Figure 4.1: Minimum Service Clearances

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