1
All GIO scooters have similar assembly instructions, however
some models have different assembly for the front wheel,
different LCD display and battery attachment.
Please determine the exact models that you have and follow up
the correct instructions:
For ITALIA Scooter – see pages: 5-10, 12-18, 20, 22, 24, 26, 27
For RZR Scooter – see pages: 5-9, 11, 12, 14-17, 19, 21, 23, 25-27
2
Thank you for purchasing GIO ITALIA 500W Electric Scooter.
On the following pages you will find assembly instructions and controls
description of the GIO ITALIA 500W Electric Scooter.
If any additional information needed, don’t hesitate to contact GIO
Customer Service Support at:
1-877-274-0480
support@giobikes.com
3
Tools Requirement:
1. Wrench: 15mm + 14mm + 12mm + 10mm or adjustable wrench.
2. Screwdrivers
3. Utility knife
4
Accessories and hardware enclosured :
1. Front wheel
2. Front fork covers
3. Mirrors set
4. Rear trunk box
5. Rain cover
6. Charger
7. Users manual
8. Foot pegs set
9. Pedal cranks set
10.U-Lock + keys
11.Hardware
5
ITALIA + RZR
1. Remove the scooter from the crate
and place it on a main kick stand
Tools Requirement
Main kick stand
6
ITALIA + RZR
2. Remove front wooden base support Tools Requirement
12mm
7
ITALIA + RZR
3. Cut the plastic straps that holding
the front drum brake and left side
brake lever
Tools Requirement
Plastic Strap
8
ITALIA + RZR
4. Insert spacer on the right side of the
front wheel
Tools Requirement
9
ITALIA + RZR
5.1 Install front brake drum into the front
wheel and install the wheel
Note! Make sure the front fork pin is installed properly on the
round mount on the brake drum
Tools Requirement
Spacer
Front Axle
10
ITALIA
5.2 Install front brake drum into the front
wheel and install the wheel
Note! Make sure the front fork pin is installed properly on the
mount on the brake drum
Tools Requirement
Spacer
Front Axle
11
RZR
6. Tighten up the self lock nut Tools Requirement
12mm 14mm
12
ITALIA + RZR
7. Install front fork covers Tools Requirement
10mm or
13
ITALIA
8. Install front mirrors.
After adjusting the mirrors, tighten up the support nut!
Tools Requirement
14mm
14
ITALIA + RZR
9. Pedals installation:
9.1 Install both cranks (L+R) on the middle axle.
Make sure, that the hole on the crank line up with spring ball on the axle
Tools Requirement
Spring ball
Note, pedals and cranks are designed for particular sides. Correct side stamp located on the crank/pedal.
Left Right
15
ITALIA + RZR
9. Pedals installation:
9.2 Screw the pedal (foot peg) into the crank.
Note, Thread direction: right side - clockwise,
left side – counterclockwise.
Tools Requirement
Left Side Right Side
counterclockwise
clockwise
15mm
16
ITALIA + RZR
10. Rear trunk installation:
10.1 Place rubber spacers on the rear rack.
10.2 Install the hardware and tighten up the bolts.
Tools Requirement
10.1 10.2
10mm or
17
ITALIA + RZR
11.1 Open the seat compartment and
connect the battery:
Tools Requirement
18
ITALIA
11.2 Open the seat compartment and
connect the battery:
Tools Requirement
19
RZR
12.1 Brakes adjustment:
* To adjust front / rear brakes: raise front/rear wheels,
turn the wheel by hand and tighten clockwise the
adjusting nut. Brakes are adjusted when you hear the
pads touching the wheel drum.
Tools Requirement
Front Brakes Rear Brakes
Brakes adjustment nut
14mm
20
ITALIA
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