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D440T

Sealey D440T Operating instructions

  • Hello! I've reviewed the user manual for the Sealey Fuel Tank D440T. This portable tank features separate compartments for diesel and AdBlue, each with its own pump. The document covers important safety instructions, how to transport, fill, dispense fuel, and maintain the unit. I'm here to assist you with any specific questions you might have regarding its operation or features.
  • What fuels can be used in this tank?
    What is the duty cycle of the pump?
    How is the tank filled?
400L/50L PORTABLE COMBI FUEL TANK
MODEL NO: D440T
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
WARNING! This tank must ONLY be used for diesel fuel and AdBlue®.
9 Placethetankonaatsurfacebeforelling.
9 Securethetanktostrongpointswithratchetstrapsbeforetransportinginoronavehicle.
9 Maintainthepumpingoodcondition(useanauthorisedserviceagent).
9 Replaceorrepairdamagedparts.Userecommendedpartsonly.Nonauthorisedpartsmaybedangerousandwillinvalidatethe 
 warranty.
9 Keepthepumpcleanforbestandsafestperformance.
9 Ensurethepowersupply(vehiclebattery)correspondswiththerequirementsofthepump(12VDC).
9 Disconnectfrombatterywhennotinuse.
9 Wearprotectivegloves,andprotectiveclothingwhenworkingaroundfuel.Afullrangeofpersonalsafetyequipmentisavailablefrom
 yourlocalSealeyStockist.
9 Keepchildrenandunauthorisedpersonsawayfromtheworkingarea.
8 DO NOTplacethetanknearanyheatsource.
8 DO NOTstartorstopthepumpbyconnectingordisconnectingthebatteryclamps.
8 DO NOTallowtheunittogetwet.
8 DO NOToperatethepumpwithwethands.
8 DO NOTusethepumpwhereexplosiveorammablevapoursmaybepresent.
8 DO NOTtamperwiththepumpconnections.
2. INTRODUCTION
Manufacturedfromhard-wearinganddurablepolyethylene.Main400Lcapacitytanksuitablefordiesel,suppliedwitha12V,40L/minpumpkit
andautomaticshut-onozzle.Aremovable50LtankforAdBlue®,suppliedwitha12V,17L/minpumpkitandmanualnozzle.Includes2x4m
deliveryhoses,2xdispensernozzleholders,2x4mofcableandclampstoconnecttoabattery.Coveredbyalockablelid.Notsuitablefor
petrol.CompliestoADR1.1.3.1.CforexemptionfromrequirementsofADRregulations.
3. SPECIFICATION
MODEL NO: ............................................................... D440T
Capacity: ....................................... Diesel400L/AdBlue®50L
Current: ..................... DieselPump;15A,AdBluePump®;6A
FlowRate: ....................... Diesel;40L/min,AdBlue®;17L/min
Power: .................................... Diesel;180W,AdBlue®;120W
Size(WxDxH): .................................. 1150x800x860mm
Voltage: ............................................................................12V
4. OPERATION
4.1. TRANSPORT
4.1.1. Movetheemptytankassemblywithtwopersonsusingthe
 handholdsmouldedintothebaseoftheunit(g.1.1).
4.1.2. Movewithaforklifttruckusingtheforklocationsshownin
 (g.1.2).Ensurethattheller(g.2.4)isclosedbefore
 moving.
4.1.3. Securethetanktothecarryingvehiclebyratchetstraps. 
 Locationsforthestrapsaremouldedintothetank.(g.1.3).
4.2. FILLING
8 DO NOTrunthepumpwithoutfuelinthetank.Todosowill
 damagethepump’sinternalcomponentsandwillvoidyour
 warranty.
4.2.1. Thetankislledbyunscrewingtheller(g.2.4)inand 
 anticlockwisedirection.Retthellercapimmediatelyafterlling.
WARNING!Takecarenottooverllthetank.
g.1
D440TIssue114/06/2021
Original Language Version
©JackSealeyLimited
Refer to
instructions
Weareye
protection
Wearprotective
gloves
Wearsafety
footwear
Wearprotective
clothing
4.3. FUEL DISPENSING
4.3.1. Beforeconnectingtoabattery,makesurethepump
 switch(g.2.5)isinthe“o”(O)position.Connectthe
 batteryclipstothe12Vbattery,observingcorrectpolarity
 (redclampto+terminal,blackclampto–terminal).
4.3.2. Switchthepumpswitchtothe‘on’(I)position.
4.3.3. Unwindsucienthoseandplacethenozzle(g.2.6)in
 thereceivingtankandpullthetriggeropen.DO NOT
 leavethenozzleunattendedwiththetriggerlatchedopen.
4.3.4. Thetriggercanbelockedinoneofthreepositionsby
 engagingthelatchtoholdthetriggeropen.
8 DO NOTleavethenozzleunattendedwiththetrigger
 latchedopen.
4.3.5. Slightpressureonthetriggerwillreleasethelatch.
4.3.6. Whenthelevelinthereceivingtankreachesthenozzle,
 deliverywillstopautomatically.
4.3.7. Whendeliveryiscomplete,switchothepump.Ensure
 thehoseiswoundintoitshousingonthetankandthat
 thenozzleissecuredinitsstorageplace.
8 DO NOToperatethepumpcontinuouslyformorethan
 30minutes.Thedutycycleoftheunitis30minutes,after
 whichthemotormustbelefttocooldownforafurther
 30minutes.
8 DO NOTruntheunitformorethan2-3minuteswiththedeliverynozzleclosed.
5. MAINTENANCE
WARNING!Alwaysdisconnectfromthebatterybeforeperforminganymaintenance.
5.1.  Thepumpcontainsnouser-servicableparts.Repairsshouldonlybeundertakenbycompetentpersons.
5.2.  Checktheintegrityofallthehoseconnectionsperiodically.Ifanyleakageisevident,stripthejointandwindPTFEtapearoundthe
male thread.
5.3.  Checktheelectricalconnectionsandcablesforwearanddamage.Rectifyanyfaultsfound.
5.4.  Keepclean,especiallythedispensernozzle.
5.5.  Cleanwithadamp,soapycloth.
8 DO NOTuseabrasiveorsolventcleaners.
g.2
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 sales@sealey.co.uk www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycleunwantedmaterialsinsteadofdisposingofthemaswaste.Alltools,accessoriesandpackagingshouldbesorted,takento
arecyclingcentreanddisposedofinamannerwhichiscompatiblewiththeenvironment.Whentheproductbecomescompletely
unserviceableandrequiresdisposal,drainanyfluids(ifapplicable)intoapprovedcontainersanddisposeoftheproductandfluids
accordingtolocalregulations.
WEEE REGULATIONS
DisposeofthisproductattheendofitsworkinglifeincompliancewiththeEUDirectiveonWasteElectricalandElectronicEquipment
(WEEE).Whentheproductisnolongerrequired,itmustbedisposedofinanenvironmentallyprotectiveway.Contactyourlocalsolid
wasteauthorityforrecyclinginformation.
Note:Itisourpolicytocontinuallyimproveproductsandassuchwereservetherighttoalterdata,specificationsandcomponentpartswithoutprior
notice.
Important:NoLiabilityisacceptedforincorrectuseofthisproduct.
Warranty:Guaranteeis12monthsfrompurchasedate,proofofwhichisrequiredforanyclaim.
D440TIssue114/06/2021
Original Language Version
©JackSealeyLimited
/