Sealey D440T Operating instructions

Brand: Sealey

Model: D440T

Category: Car kits

Type: Operating instructions

Sealey D440T is a portable fuel tank with a 400L capacity for diesel and a 50L capacity for AdBlue®. It features a 12V, 40L/min pump for diesel and a 12V, 17L/min pump for AdBlue®, both with automatic shut-off nozzles. It includes 2 x 4m delivery hoses, 2 x dispenser nozzle holders, and 2 x 4m of cable and clamps to connect to a battery. The tank is lockable and complies with ADR 1.1.3.1.C for exemption from ADR regulations.

400L/50L PORTABLE COMBI FUEL TANK

MODEL NO: D440T

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these

instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE

THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR

PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1. SAFETY

 WARNING! This tank must ONLY be used for diesel fuel and AdBlue®.

9 Placethetankonaatsurfacebeforelling.

9 Securethetanktostrongpointswithratchetstrapsbeforetransportinginoronavehicle.

9 Maintainthepumpingoodcondition(useanauthorisedserviceagent).

9 Replaceorrepairdamagedparts.Userecommendedpartsonly.Nonauthorisedpartsmaybedangerousandwillinvalidatethe 

 warranty.

9 Keepthepumpcleanforbestandsafestperformance.

9 Ensurethepowersupply(vehiclebattery)correspondswiththerequirementsofthepump(12VDC).

9 Disconnectfrombatterywhennotinuse.

9 Wearprotectivegloves,andprotectiveclothingwhenworkingaroundfuel.Afullrangeofpersonalsafetyequipmentisavailablefrom

 yourlocalSealeyStockist.

9 Keepchildrenandunauthorisedpersonsawayfromtheworkingarea.

8 DO NOTplacethetanknearanyheatsource.

8 DO NOTstartorstopthepumpbyconnectingordisconnectingthebatteryclamps.

8 DO NOTallowtheunittogetwet.

8 DO NOToperatethepumpwithwethands.

8 DO NOTusethepumpwhereexplosiveorammablevapoursmaybepresent.

8 DO NOTtamperwiththepumpconnections.

2. INTRODUCTION

Manufacturedfromhard-wearinganddurablepolyethylene.Main400Lcapacitytanksuitablefordiesel,suppliedwitha12V,40L/minpumpkit

andautomaticshut-onozzle.Aremovable50LtankforAdBlue®,suppliedwitha12V,17L/minpumpkitandmanualnozzle.Includes2x4m

deliveryhoses,2xdispensernozzleholders,2x4mofcableandclampstoconnecttoabattery.Coveredbyalockablelid.Notsuitablefor

petrol.CompliestoADR1.1.3.1.CforexemptionfromrequirementsofADRregulations.

3. SPECIFICATION

MODEL NO: ............................................................... D440T

Capacity: ....................................... Diesel400L/AdBlue®50L

Current: ..................... DieselPump;15A,AdBluePump®;6A

FlowRate: ....................... Diesel;40L/min,AdBlue®;17L/min

Power: .................................... Diesel;180W,AdBlue®;120W

Size(WxDxH): .................................. 1150x800x860mm

Voltage: ............................................................................12V

4. OPERATION

4.1. TRANSPORT

4.1.1. Movetheemptytankassemblywithtwopersonsusingthe

 handholdsmouldedintothebaseoftheunit(g.1.1).

4.1.2. Movewithaforklifttruckusingtheforklocationsshownin

 (g.1.2).Ensurethattheller(g.2.4)isclosedbefore 

 moving.

4.1.3. Securethetanktothecarryingvehiclebyratchetstraps. 

 Locationsforthestrapsaremouldedintothetank.(g.1.3).

4.2. FILLING

8 DO NOTrunthepumpwithoutfuelinthetank.Todosowill

 damagethepump’sinternalcomponentsandwillvoidyour

 warranty.

4.2.1. Thetankislledbyunscrewingtheller(g.2.4)inand 

 anticlockwisedirection.Retthellercapimmediatelyafterlling.

 WARNING!Takecarenottooverllthetank.

g.1

D440TIssue114/06/2021

Original Language Version

©JackSealeyLimited

Refer to

instructions

Weareye

protection

Wearprotective

gloves

Wearsafety

footwear

Wearprotective

clothing

4.3. FUEL DISPENSING

4.3.1. Beforeconnectingtoabattery,makesurethepump

 switch(g.2.5)isinthe“o”(O)position.Connectthe

 batteryclipstothe12Vbattery,observingcorrectpolarity

 (redclampto+terminal,blackclampto–terminal).

4.3.2. Switchthepumpswitchtothe‘on’(I)position.

4.3.3. Unwindsucienthoseandplacethenozzle(g.2.6)in

 thereceivingtankandpullthetriggeropen.DO NOT

 leavethenozzleunattendedwiththetriggerlatchedopen.

4.3.4. Thetriggercanbelockedinoneofthreepositionsby

 engagingthelatchtoholdthetriggeropen.

8 DO NOTleavethenozzleunattendedwiththetrigger

 latchedopen.

4.3.5. Slightpressureonthetriggerwillreleasethelatch.

4.3.6. Whenthelevelinthereceivingtankreachesthenozzle,

 deliverywillstopautomatically.

4.3.7. Whendeliveryiscomplete,switchothepump.Ensure

 thehoseiswoundintoitshousingonthetankandthat

 thenozzleissecuredinitsstorageplace.

8 DO NOToperatethepumpcontinuouslyformorethan

 30minutes.Thedutycycleoftheunitis30minutes,after

 whichthemotormustbelefttocooldownforafurther

 30minutes.

8 DO NOTruntheunitformorethan2-3minuteswiththedeliverynozzleclosed.

5. MAINTENANCE

 WARNING!Alwaysdisconnectfromthebatterybeforeperforminganymaintenance.

5.1.  Thepumpcontainsnouser-servicableparts.Repairsshouldonlybeundertakenbycompetentpersons.

5.2.  Checktheintegrityofallthehoseconnectionsperiodically.Ifanyleakageisevident,stripthejointandwindPTFEtapearoundthe

male thread.

5.3.  Checktheelectricalconnectionsandcablesforwearanddamage.Rectifyanyfaultsfound.

5.4.  Keepclean,especiallythedispensernozzle.

5.5.  Cleanwithadamp,soapycloth.

8 DO NOTuseabrasiveorsolventcleaners.

g.2

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR

01284 757500 01284 703534 sales@sealey.co.uk www.sealey.co.uk

ENVIRONMENT PROTECTION

Recycleunwantedmaterialsinsteadofdisposingofthemaswaste.Alltools,accessoriesandpackagingshouldbesorted,takento

arecyclingcentreanddisposedofinamannerwhichiscompatiblewiththeenvironment.Whentheproductbecomescompletely

unserviceableandrequiresdisposal,drainanyfluids(ifapplicable)intoapprovedcontainersanddisposeoftheproductandfluids

accordingtolocalregulations.

WEEE REGULATIONS

DisposeofthisproductattheendofitsworkinglifeincompliancewiththeEUDirectiveonWasteElectricalandElectronicEquipment

(WEEE).Whentheproductisnolongerrequired,itmustbedisposedofinanenvironmentallyprotectiveway.Contactyourlocalsolid

wasteauthorityforrecyclinginformation.

Note:Itisourpolicytocontinuallyimproveproductsandassuchwereservetherighttoalterdata,specificationsandcomponentpartswithoutprior

notice.

Important:NoLiabilityisacceptedforincorrectuseofthisproduct.

Warranty:Guaranteeis12monthsfrompurchasedate,proofofwhichisrequiredforanyclaim.

D440TIssue114/06/2021

Original Language Version