Grizzly Saw G0503 User manual

12" HORIZONTAL

RESAW BANDSAW

MODEL G0503

INSTRUCTION MANUAL



WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.



This manual provides critical safety instructions on the proper setup,

operation, maintenance, and service of this machine/tool. Save this

document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual

may result in fire or serious personal injury—including amputation,

electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use.

This responsibility includes but is not limited to proper installation in

a safe environment, personnel training and usage authorization,

proper inspection and maintenance, manual availability and compre-

hension, application of safety devices, cutting/sanding/grinding tool

integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage

from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and

other construction activities contains chemicals known to the State

of California to cause cancer, birth defects or other reproductive

harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you

do this type of work. To reduce your exposure to these chemicals:

Work in a well ventilated area, and work with approved safety equip-

ment, such as those dust masks that are specially designed to filter

out microscopic particles.



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Table of Contents

INTRODUCTION ............................................................................................................................... 3

 

 

 

 

 

SECTION 1: SAFETY ....................................................................................................................... 8

 

 

 

SECTION 2: CIRCUIT REQUIREMENTS ...................................................................................... 12

 

 

 

 

 

SECTION 3: SET UP ...................................................................................................................... 14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SECTION 4: OPERATIONS ........................................................................................................... 27

 

 

 

 

 

 

 





SECTION 5: ACCESSORIES ......................................................................................................... 32

SECTION 6: MAINTENANCE......................................................................................................... 35

 

 

 

 

 

 

 

 

 

SECTION 7: SERVICE ................................................................................................................... 40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 





INTRODUCTION

We are proud to offer this manual with your new

machine! We've made every effort to be exact

with the instructions, specifications, drawings,

and photographs of the machine we used when

writing this manual. However, sometimes we still

make an occasional mistake.

Also, owing to our policy of continuous improve-

ment, your machine may not exactly match the

manual. If you find this to be the case, and the dif-

ference between the manual and machine leaves

you in doubt, check our website for the latest

manual update or call technical support for help.

Before calling, find the manufacture date of your

machine by looking at the date stamped into the

machine ID label (see below). This will help us

determine if the manual version you received

matches the manufacture date of your machine.

For your convenience, we post all available man-

uals and manual updates for free on our website

at www.grizzly.com. Any updates to your model

of machine will be reflected in these documents

as soon as they are complete.

Manufacture Date

of Your Machine

Manual Accuracy

We stand behind our machines. If you have

any questions or need help, use the information

below to contact us. Before contacting, please get

the serial number and manufacture date of your

machine. This will help us help you faster.

Grizzly Technical Support

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Email: [email protected]

We want your feedback on this manual. What did

you like about it? Where could it be improved?

Please take a few minutes to give us feedback.

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Email: [email protected]

Contact Info





A. Infeed Pressure Rollers 





B. Return Rollers   

         



C. Infeed Conveyor



D. Control Panel

      

page 6

E. 4" Dust Port   



Figure 1.









Identification





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F. Main Motor    

     



G. Hydraulic System Oil Cooler 



H. Hydraulic Fluid Filter 



I. Hydraulic Tank   



J. Hydraulic Pump



K. Hydraulic Conveyor Motor 





L. Head Elevation Handwheel 

   



M. Electrical Control Box 







N. Blade Elevation Gauge  



O. Blade Tensioner  



P. 4" Dust Port    



Q. Conveyor Belt Controls 



Figure 2.

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























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Control Panel

A. EMERGENCY STOP Button  



B. PUMP STOP Button  



C. MOTOR STOP Button  





Figure 3.











D. MOTOR START Button  



E. PUMP START Button



F. POWER ON Button  







 

Overall Dimensions:

















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

 

 

 



 



 





Capacities:





 





 

 

Construction



 

 

 

 





Main Motor:



 

 





 



Hydraulic Motor:

 





 

Features

 





 



Specifications, while deemed accurate, are not guaranteed.

MODEL G0503 12" Horizontal Resaw Bandsaw



MACHINE DATA

SHEET

G0503 Machine Data Sheet





4. ALWAYS USE HEARING PROTECTION

WHEN OPERATING MACHINERY.

    



5. WEAR PROPER APPAREL.  









6. NEVER OPERATE MACHINERY WHEN

TIRED, OR UNDER THE INFLUENCE OF

DRUGS OR ALCOHOL. 



1. READ THROUGH THE ENTIRE MANUAL

BEFORE STARTING MACHINERY.





2. ALWAYS USE ANSI APPROVED

SAFETY GLASSES WHEN OPERATING

MACHINERY.   

     



3. ALWAYS WEAR AN ANSI APPROVED

RESPIRATOR WHEN OPERATING

MACHINERY THAT PRODUCES DUST.





For Your Own Safety, Read Instruction

Manual Before Operating this Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This

manual uses a series of symbols and signal words which are intended to convey the level of

importance of the safety messages. The progression of symbols is described below. Remember

that safety messages by themselves do not eliminate danger and are not a substitute for proper

accident prevention measures.

Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury. It may also be used to alert

against unsafe practices.

Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

Indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

This symbol is used to alert the user to useful information about

proper operation of the machine.

NOTICE

Safety Instructions for Machinery

SECTION 1: SAFETY







7. ONLY ALLOW TRAINED AND PROP-

ERLY SUPERVISED PERSONNEL TO

OPERATE MACHINERY.  





8. KEEP CHILDREN AND VISITORS AWAY.

       



9. MAKE WORKSHOP CHILD PROOF.

    



10. NEVER LEAVE WHEN MACHINE IS

RUNNING. Off

  



11. DO NOT USE IN DANGEROUS

ENVIRONMENTS.    

       



12. KEEP WORK AREA CLEAN AND WELL

LIT. 



13. USE A GROUNDED EXTENSION CORD

RATED FOR THE MACHINE AMPERAGE.



     

     



14.

ALWAYS DISCONNECT FROM POWER

SOURCE BEFORE SERVICING

MACHINERY OFF



15. MAINTAIN MACHINERY WITH CARE.







Safety Instructions for Machinery

16. MAKE SURE GUARDS ARE IN PLACE

AND WORK CORRECTLY BEFORE

USING MACHINERY.

17. REMOVE ADJUSTING KEYS AND

WRENCHES.

 

ON

18. CHECK FOR DAMAGED PARTS

BEFORE USING MACHINERY. 





     

    



19. USE RECOMMENDED ACCESSORIES.







20. DO NOT FORCE MACHINERY.  





21. SECURE WORKPIECE.   

   

     





22. DO NOT OVERREACH.



23. MANY MACHINES WILL EJECT THE

WORKPIECE TOWARD THE OPERATOR.





24. ALWAYS LOCK MOBILE BASES

BEFORE OPERATING MACHINERY





Additional Safety Instructions for Resaws

8. BLADE TENSION.



9. BLADE SPEED. 

 

10. CONVEYOR SPEED.   

     



11. MATERIAL SPECIFICATIONS. 

       



12. WORKPIECE SUPPORT.  





13. WORKPIECE DIRECTION.   

      

        





      



14. STOPPING THE BLADE. 

       

OFF

15. UNATTENDED MACHINE. 





1. EXPERIENCING DIFFICULTIES.  

     

    

     



2. ENTANGLEMENT.   









3. HAND PLACEMENT. 

      

   

      



4. GUARDS.     

     



5. POWER DISCONNECT.   

    

OFF 





6. DULL BLADES.     

      

       





7. BLADE REPLACEMENT.   





No list of safety guidelines can be complete.

Every shop environment is different. Always

consider safety first, as it applies to your

individual working conditions. Use this and

other machinery with caution and respect.

Failure to do so could result in serious per-

sonal injury, damage to equipment, or poor

work results.

Like all machines there is danger associ-

ated with the Model G0503. Accidents are

frequently caused by lack of familiarity or

failure to pay attention. Use this machine

with respect and caution to lessen the pos-

sibility of operator injury. If normal safety

precautions are overlooked or ignored, seri-

ous personal injury may occur.





4. CHECKING FOR LEAKS. 



     







5. DEPRESSURIZE FOR MAINTENANCE.

    

    







6. INSPECTIONS. 



    

     



7. CLEAN MAINTENANCE AREA. 

    





     

    



8. COMPONENT REPLACEMENT. 

     

    





1. HYDRAULIC INJECTION HAZARDS. 





     







 







 





     



     

 





2. EYE PROTECTION.   

      

   





3. HYDRAULIC LEAKS.   



      

      



Additional Safety Instructions for Hydraulics





Serious personal injury could occur if you

connect your machine to the power source

before you have completed the setup pro-

cess. DO NOT connect the machine to the

power source until instructed to do so.

Wiring



       

page 49,



Amperage Draw



      



 



Circuit Breaker Requirements

       

      

       











Minimum Wire Requirements

      



 

    



       

      



440V 3-Phase

Serious personal injury could occur if you

connect your machine to the power source

before you have completed the set up pro-

cess. DO NOT connect the machine to the

power source until instructed to do so.

Wiring





Amperage Draw



      







Circuit Breaker Requirements

       

      

       











Minimum Wire Requirements

      





    



       

      



220V 3-Phase

SECTION 2: CIRCUIT REQUIREMENTS





Your Shop Circuit Capacity

         









Figure 4. 



Connection Type

       

      



   Figure 4   

        





       



      

       

      

      





      

        

      

       



Grounding

Electrocution or fire could

result if this machine is

not grounded correctly

or if your electrical con-

figuration does not com-

ply with local and state

codes. Ensure compliance

by checking with a quali-

fied electrician!

       





       



Extension Cords

       

     

       

        

  

      



        



Phase Converter





SECTION 3: SET UP



        

      

please immediately call Customer Service at

(570) 546-9663for advice.

      



Otherwise, filing a freight claim can be difficult.







        

   



Wear safety glasses

during the entire set up

process!

This machine presents

serious injury hazards

to untrained users. Read

through this entire man-

ual to become familiar

with the controls and

operations before start-

ing the machine!

Figure 5. 

Piece Inventory

Unpacking

About this Section

The inventory of the shipping crate includes:

  

  

  

  

  

 

 

  

  

  

  

  

 

  

  

  

  

  

  

       

         

    









Hardware Recognition Chart





Gasoline and petroleum

products have low flash

points and could cause

an explosion or fire if

used to clean machinery.

DO NOT use gasoline or

petroleum products to

clean the machinery.

Many of the solvents

commonly used to clean

machinery can be toxic

when inhaled or ingest-

ed. Lack of ventilation

while using these sol-

vents could cause seri-

ous personal health risks

or fire. Take precautions

from this hazard by only

using cleaning solvents

in a well ventilated area.

Clean Up

        

  

     

      

   



      

page 32



     





      

       

      

     





    



 

page 32

Items Needed

for Set Up

ITEM QTY

 

 

 

 

 

 





 





 

 





 





 





 

 

 

 

 



 

 

 

 page 12





Figure 6.

Floor Load

        







        

     

      



Working Clearances





       



Figure 6



Unsupervised children and

visitors inside your shop

could cause serious per-

sonal injury to themselves.

Lock all entrances to the

shop when you are away and

DO NOT allow unsupervised

children or visitors in your

shop at any time!

Site Considerations

108"

73"

Removing Resaw

from the Crate Pallet

   

   

   

    

   

  

   



     

     

  



Figure 7.

Tools Needed QTY

 

 

To remove the resaw from the crate pallet:

1. 



2. 

Figure 7)











       

        



The instructions below are given for a typi-

cal heavy-duty shop floor made of 6" thick con-

crete. Also, anchor studs may be substituted for

lag bolts, but they will stick out of the floor if you

decide to move your machine at a later point.

Tools Needed Qty





 





 

 

 

Hardware Needed Qty





 





 





 

To mount the resaw machine to the floor:

1.        



2.  

         

  



  



3. 

      



4. 





5.         



Mounting Resaw to

the Floor

Mounting the

Conveyor Belt

Tools Needed Qty

 

Hardware Needed Qty

 

 

 

To install the conveyor belt onto the resaw:

1.        



2. 

Figure 8

The conveyor belt is very

heavy. Seek assistance

or use power equipment

to mount the conveyor

belt.

3. 

Figure 8

Figure 8.

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Grizzly Saw G0503, G0503 User manual

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