Grizzly G0503 User manual

Type
User manual

This manual is also suitable for

12" HORIZONTAL
RESAW BANDSAW
MODEL G0503
INSTRUCTION MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre-
hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip-
ment, such as those dust masks that are specially designed to filter
out microscopic particles.


Table of Contents
INTRODUCTION ............................................................................................................................... 3
 

 


SECTION 1: SAFETY ....................................................................................................................... 8

 
 
SECTION 2: CIRCUIT REQUIREMENTS ...................................................................................... 12
 
 
 
 
 
SECTION 3: SET UP ...................................................................................................................... 14
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
SECTION 4: OPERATIONS ........................................................................................................... 27
 
 
 
 
 
 
 


SECTION 5: ACCESSORIES ......................................................................................................... 32
SECTION 6: MAINTENANCE......................................................................................................... 35
 
 
 
 
 
 
 
 
 
SECTION 7: SERVICE ................................................................................................................... 40
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 


INTRODUCTION
We are proud to offer this manual with your new
machine! We've made every effort to be exact
with the instructions, specifications, drawings,
and photographs of the machine we used when
writing this manual. However, sometimes we still
make an occasional mistake.
Also, owing to our policy of continuous improve-
ment, your machine may not exactly match the
manual. If you find this to be the case, and the dif-
ference between the manual and machine leaves
you in doubt, check our website for the latest
manual update or call technical support for help.
Before calling, find the manufacture date of your
machine by looking at the date stamped into the
machine ID label (see below). This will help us
determine if the manual version you received
matches the manufacture date of your machine.
For your convenience, we post all available man-
uals and manual updates for free on our website
at www.grizzly.com. Any updates to your model
of machine will be reflected in these documents
as soon as they are complete.
Manufacture Date
of Your Machine
Manual Accuracy
We stand behind our machines. If you have
any questions or need help, use the information
below to contact us. Before contacting, please get
the serial number and manufacture date of your
machine. This will help us help you faster.
Grizzly Technical Support
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Contact Info


A. Infeed Pressure Rollers 


B. Return Rollers   
         

C. Infeed Conveyor

D. Control Panel
      
page 6
E. 4" Dust Port   

Figure 1.
Identification


F. Main Motor    
     

G. Hydraulic System Oil Cooler 

H. Hydraulic Fluid Filter 

I. Hydraulic Tank   

J. Hydraulic Pump

K. Hydraulic Conveyor Motor 


L. Head Elevation Handwheel 
   

M. Electrical Control Box 



N. Blade Elevation Gauge  

O. Blade Tensioner  

P. 4" Dust Port    

Q. Conveyor Belt Controls 

Figure 2.


Control Panel
A. EMERGENCY STOP Button

B. PUMP STOP Button  

C. MOTOR STOP Button  

Figure 3.
D. MOTOR START Button  

E. PUMP START Button

F. POWER ON Button  



 
Overall Dimensions:




 
 
 

 

 

Capacities:


 

 
 
Construction

 
 
 
 


Main Motor:

 
 


 

Hydraulic Motor:

 
 


 
Features
 


 

Specifications, while deemed accurate, are not guaranteed.
MODEL G0503 12" Horizontal Resaw Bandsaw

MACHINE DATA
SHEET
G0503 Machine Data Sheet


4. ALWAYS USE HEARING PROTECTION
WHEN OPERATING MACHINERY.
    

5. WEAR PROPER APPAREL.  




6. NEVER OPERATE MACHINERY WHEN
TIRED, OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. 

1. READ THROUGH THE ENTIRE MANUAL
BEFORE STARTING MACHINERY.


2. ALWAYS USE ANSI APPROVED
SAFETY GLASSES WHEN OPERATING
MACHINERY.   
     

3. ALWAYS WEAR AN ANSI APPROVED
RESPIRATOR WHEN OPERATING
MACHINERY THAT PRODUCES DUST.


For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of
importance of the safety messages. The progression of symbols is described below. Remember
that safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
SECTION 1: SAFETY



7. ONLY ALLOW TRAINED AND PROP-
ERLY SUPERVISED PERSONNEL TO
OPERATE MACHINERY.  


8. KEEP CHILDREN AND VISITORS AWAY.
       

9. MAKE WORKSHOP CHILD PROOF.
    

10. NEVER LEAVE WHEN MACHINE IS
RUNNING. Off
  

11. DO NOT USE IN DANGEROUS
ENVIRONMENTS.    
       

12. KEEP WORK AREA CLEAN AND WELL
LIT. 

13. USE A GROUNDED EXTENSION CORD
RATED FOR THE MACHINE AMPERAGE.

     
     

14.
ALWAYS DISCONNECT FROM POWER
SOURCE BEFORE SERVICING
MACHINERY OFF

15. MAINTAIN MACHINERY WITH CARE.



Safety Instructions for Machinery
16. MAKE SURE GUARDS ARE IN PLACE
AND WORK CORRECTLY BEFORE
USING MACHINERY.
17. REMOVE ADJUSTING KEYS AND
WRENCHES.
 
ON
18. CHECK FOR DAMAGED PARTS
BEFORE USING MACHINERY. 


     
    

19. USE RECOMMENDED ACCESSORIES.



20. DO NOT FORCE MACHINERY.  


21. SECURE WORKPIECE.   
   
     


22. DO NOT OVERREACH.

23. MANY MACHINES WILL EJECT THE
WORKPIECE TOWARD THE OPERATOR.


24. ALWAYS LOCK MOBILE BASES
BEFORE OPERATING MACHINERY


Additional Safety Instructions for Resaws
8. BLADE TENSION.

9. BLADE SPEED. 
 
10. CONVEYOR SPEED.   
     

11. MATERIAL SPECIFICATIONS. 
       

12. WORKPIECE SUPPORT.  


13. WORKPIECE DIRECTION.   
      
        


      

14. STOPPING THE BLADE. 
       
OFF
15. UNATTENDED MACHINE. 


1. EXPERIENCING DIFFICULTIES.  
     
    
     

2. ENTANGLEMENT.   


3. HAND PLACEMENT. 
      
   
      

4. GUARDS.     
     

5. POWER DISCONNECT.   
    
OFF 


6. DULL BLADES.     
      
       


7. BLADE REPLACEMENT.   


No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machines there is danger associ-
ated with the Model G0503. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to lessen the pos-
sibility of operator injury. If normal safety
precautions are overlooked or ignored, seri-
ous personal injury may occur.


4. CHECKING FOR LEAKS. 

     



5. DEPRESSURIZE FOR MAINTENANCE.
    
    



6. INSPECTIONS. 

    
     

7. CLEAN MAINTENANCE AREA. 
    


     
    

8. COMPONENT REPLACEMENT. 
     
    


1. HYDRAULIC INJECTION HAZARDS. 


     



 



 


     

     
 


2. EYE PROTECTION.   
      
   


3. HYDRAULIC LEAKS.   

      
      

Additional Safety Instructions for Hydraulics


Serious personal injury could occur if you
connect your machine to the power source
before you have completed the setup pro-
cess. DO NOT connect the machine to the
power source until instructed to do so.
Wiring

       
page 49,

Amperage Draw

      

 

Circuit Breaker Requirements
       
      
       





Minimum Wire Requirements
      

 
   

       
      

440V 3-Phase
Serious personal injury could occur if you
connect your machine to the power source
before you have completed the set up pro-
cess. DO NOT connect the machine to the
power source until instructed to do so.
Wiring


Amperage Draw

      



Circuit Breaker Requirements
       
      
       





Minimum Wire Requirements
      


   

       
      

220V 3-Phase
SECTION 2: CIRCUIT REQUIREMENTS


Your Shop Circuit Capacity
         




Figure 4. 

Connection Type
       
      

   Figure 4   
        


       

      
       
      
      


      
        
      
       

Grounding
Electrocution or fire could
result if this machine is
not grounded correctly
or if your electrical con-
figuration does not com-
ply with local and state
codes. Ensure compliance
by checking with a quali-
fied electrician!
       


       

Extension Cords
       
     
       
        
  
      

        

Phase Converter


SECTION 3: SET UP

        
      
please immediately call Customer Service at
(570) 546-9663for advice.
      

Otherwise, filing a freight claim can be difficult.



        
   

Wear safety glasses
during the entire set up
process!
This machine presents
serious injury hazards
to untrained users. Read
through this entire man-
ual to become familiar
with the controls and
operations before start-
ing the machine!
Figure 5. 
Piece Inventory
Unpacking
About this Section
The inventory of the shipping crate includes:
 
 
 
 
 
 
 
 
 
 
 
 
 






       
         
    




Hardware Recognition Chart


Gasoline and petroleum
products have low flash
points and could cause
an explosion or fire if
used to clean machinery.
DO NOT use gasoline or
petroleum products to
clean the machinery.
Many of the solvents
commonly used to clean
machinery can be toxic
when inhaled or ingest-
ed. Lack of ventilation
while using these sol-
vents could cause seri-
ous personal health risks
or fire. Take precautions
from this hazard by only
using cleaning solvents
in a well ventilated area.
Clean Up
        
  
     
      
   

      
page 32

     


      
       
      
     

   

page 32
Items Needed
for Set Up
ITEM QTY

 
 




















 

 page 12


Figure 6.
Floor Load
        


        
     
      

Working Clearances


       

Figure 6

Unsupervised children and
visitors inside your shop
could cause serious per-
sonal injury to themselves.
Lock all entrances to the
shop when you are away and
DO NOT allow unsupervised
children or visitors in your
shop at any time!
Site Considerations
108"
73"
Removing Resaw
from the Crate Pallet
   
   
   
    
   
  
   

     
     
  

Figure 7.
Tools Needed QTY


To remove the resaw from the crate pallet:
1. 

2. 
Figure 7)





       
        

The instructions below are given for a typi-
cal heavy-duty shop floor made of 6" thick con-
crete. Also, anchor studs may be substituted for
lag bolts, but they will stick out of the floor if you
decide to move your machine at a later point.
Tools Needed Qty








Hardware Needed Qty






To mount the resaw machine to the floor:
1.        

2.  
         
  
  

3. 
      

4. 


5.         

Mounting Resaw to
the Floor
Mounting the
Conveyor Belt
Tools Needed Qty

Hardware Needed Qty



To install the conveyor belt onto the resaw:
1.        

2. 
Figure 8
The conveyor belt is very
heavy. Seek assistance
or use power equipment
to mount the conveyor
belt.
3. 
Figure 8
Figure 8.
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Grizzly G0503 User manual

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User manual
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