AME International 14180 Owner's manual

Brand
AME International
Model
14180
Type
Owner's manual
OPERATOR’S MANUAL
AME INTERNATIONAL
2324 Circuit Way, Brooksville, Florida USA 34604
Phone: (+1) 352.799.1111 • Toll Free: (+1) 877.755.4AME (4263)
Fax: (+1) 352.799.1112 • E-mail: [email protected] • www.ameintl.net
AME OPERATOR’S MANUAL SERIES 2011
TITAN #14180
50/25/10TON MULTI-STAGES
AIR TROLLEY JACKS
OPERATOR’S MANUAL
2
AME INTERNATIONAL WWW.AMEINTL.NET
AME 50/25/10TON MULTI-STAGES AIR TROLLEY JACKS
Owner/Operator Responsibility
It is the owner/operator responsibility to properly use and
maintain this equipment and the legibility of all warnings
and instruction labels. Carefully read and understand the
instructions and warnings in this manual before operating
this equipment. Keep this manual in a safe location for future
reference.
Setup
1. Take out the jack and handle from the package.
2. Unscrew the wheels from the jack, and assemble the handle
fork between the wheels and jack body by bolts and washers.
3. Connect the red air hose in the handle to the hose coupler
with red hose end, and the blue one to the coupler with blue
end.
4. Open the ball valve (Part #23) by turning the knob counter-
clockwise.
Specifications
! W A R N I N G !
FAILURE TO READ THESE
WARNINGS MAY RESULT IN
PROPERTY DAMAGE AND
OR PERSONAL INJURY.
Support load by appropriate
means after lifting.
Use as lifting device only.
Do not exceed rated
capacity.
Use only on hard, level
surface.
Center load on the jack,
Do not modify jack.
Only use attachments and/
or adapters supplied with
or sold specifically for the
jack.
Only lift areas of the vehicle
designated by the vehicle
manufacturer.
MODEL LIFTING
CAPACITY
MIN.
HEIGHT
1st STAGE
HEIGHT
MAX.
HEIGHT
NET/GROSS
WEIGHT
PACKAGE
SIZE
AIR
PRESSURE
14180 30/15 TON 150 MM 222 MM 300 MM 48/51 KGS 670 x 335 x
175 MM 0.7-1.0 Mpa
OPERATOR’S MANUAL
3
AME INTERNATIONAL WWW.AMEINTL.NET
AME 50/25/10TON MULTI-STAGES AIR TROLLEY JACKS
Operation
1. Verify the control level is in the neutral position.
2. Connect shop air supply to the jack. Recommended air
pressure is 100-145psi(7-10bar). Install an air filter/lubricator
in the shop air line, because water in the air line will damage
the jack.
3. Move the control lever to UP to raise the saddle to the
contact point. Move the control level to neutral position.
4. Check the placement of the jack. The load must be centered
on the jack saddle. Avoid jack wheel obstructions such as
gravel, tools, or uneven expansion joints.
5. Move the control lever to UP to finish lifting the vehicle.
6. Immediately place approved support stands under
the vehicle’s lifting points (recommended by the vehicle
manufacturer). SLOWLY and CAREFULLY lower the vehicle
onto the support stands by ushing the control lever to the
DOWN position.
Bleeding Air from the Jack
Air can accumulate within a hydraulic system during shipment
or after prolonged use. This entrapped air causes the jack to
respond slowly or feel “spongy”. To remove the air:
1. Move the control lever to DOWN position, and hold it there
for a few seconds.
2. Move the control lever to UP position to complete the load-
free lifting cycle.
3. Move the control lever to DOWN position to retract the jack
pistons. The pistons should react in a smooth motion. If not,
repeat steps 1-3.
OPERATOR’S MANUAL
4
AME INTERNATIONAL WWW.AMEINTL.NET
AME 50/25/10TON MULTI-STAGES AIR TROLLEY JACKS
Maintenance
IMPORTANT: The greatest single cause of failure in hydraulic
units is dirt. Keep the service jack clean and well lubricated to
prevent foreign matter from entering the system. If the jack has
been exposed to rain, snow, sand, or grit, it must be cleaned
before it is used.
1. Store the jack with pistons completely retracted, in a well-
protected area where it will not be exposed to corrosive vapors,
abrasive dust, or any other harmful elements.
2. Use only replacement parts that are approved by the
manufacturer. Disconnect the air supply before performing any
maintenance operation.
3. Regularly lubricate the moving parts in the wheels, arm, and
handle using a high quality grease.
4. Inspect the jack before each use. Take corrective action if
any of the following problems are found:
a. cracked, damaged housing
b. excessive wear, bending, other damage
c. leaking hydraulic fluid
d. scored, damaged pistion rod
e. loose hardware
f. modified equipment
5. Keep warning labels and instructional decals clean and
readable. Use a mild soap solution to wash external surfaces
of the jack.
OPERATOR’S MANUAL
5
AME INTERNATIONAL WWW.AMEINTL.NET
AME 50/25/10TON MULTI-STAGES AIR TROLLEY JACKS
Parts Diagram
OPERATOR’S MANUAL
6
AME INTERNATIONAL WWW.AMEINTL.NET
AME 50/25/10TON MULTI-STAGES AIR TROLLEY JACKS
Parts List
ITEM #
14180-031
14180-032
14180-033
14180-034
14180-035
14180-036
14180-037
14180-038
14180-039
14180-040
14180-041
14180-042
14180-043
14180-044
14180-045
14180-046
14180-047
14180-048
14180-049
14180-050
14180-051
14180-052
14180-053
14180-054
14180-055
14180-056
14180-057
14180-058
14180-059
14180-060
Q’TY
1
2
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
3
1
1
1
3
7
1
2
1
1
1
1
1
ITEM #
14180-001
14180-002
14180-003
14180-004
14180-005
14180-006
14180-007
14180-008
14180-009
14180-010
14180-011
14180-012
14180-013
14180-014
14180-015
14180-016
14180-017
14180-018
14180-019
14180-020
14180-021
14180-022
14180-023
14180-024
14180-025
14180-026
14180-027
14180-028
14180-029
14180-030
Q’TY
1
1
1
1
1
1
1
8
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
DESCRIPTION
Guild Ring A
Nylon Gasket A
Y-Ring
Cover Board
O-Ring
Nylon Gasket B
O-Ring
Bolt
Steel Ball
Adaptor
Guild Ring B
Nylon Gasket C
Y-Ring B
Outer Ram
Retainer
Guild Ring C
Nylon Gasket D
Y-Ring C
Middle Ram
Guild Ring D
Inner Ram
Guld Ring E
Handle Grip
Clip
Pin
Jack Base
Coupler G1/4-8
Ball Valve
Allen Screw
O-Ring
DESCRIPTION
O-Ring
Air Motor
Copper Washer A
Valve Block
Steel Ball
Spring
Copper Washer B
Spring Seat
Steel Ball
Ball Valve Seat
Safety Valve Spring
Adjusting Screw
Safety Valve Seal
Safety Valve Screw
Spring
Spring
Copper Washer B
Allen Screw
Copper Washer C
Release Valve
Oil Flow Valve
Coupler G 1/4-6
Elbow Coupler
Multi-Routine Valve
Elbow Coupler
Allen Screw
Vacuum Valve
Elbow Coupler
Elbow Coupler
Connection Bracket
ITEM #
14180-061
14180-062
14180-063
14180-064
14180-065
14180-066
14180-067
14180-068
14180-069
14180-070
14180-071
14180-072
14180-073
14180-074
14180-075
14180-076
14180-077
14180-078
14180-079
14180-080
14180-081
14180-082
14180-083
Q’TY
2
9
2
2
2
2
2
1
1
1
1
2
1
1
3
2
1
1
1
1
1
1
1
DESCRIPTION
Saddle Adaptor
Allen Screw
Bushing
Bushing
Wheels
Flat Washer
Allen Screw
Spring
Handle
Control Rod
Handle Grip
Handle Sleeve
Control Valve
Valve Board
Screw
Muffler
Air Inlet Coupler
Lock Pin
Lock Pin
Saddle A
Saddle B
Saddle C
Cover
OPERATOR’S MANUAL
7
AME INTERNATIONAL WWW.AMEINTL.NET
AME 50/25/10TON MULTI-STAGES AIR TROLLEY JACKS
Trouble Shooting
CAUSE
1. Control valve in wrong position.
2. Low/no oil in reservoir.
3. Air-locked system.
4. Load is above capacity of jack.
5. Delivery valve and/or bypass valve
not woking correctly.
6. Seals worn out or defective.
1. Too much or not enough oil.
1. Pump not working correctly.
2. Leaking seals.
1. Cylinder packing is leaking.
2. Valve not working correctly
(suction, delivery, release, bypass).
3. Air-locked system.
1. Worn or damaged seals.
1. Control valve in wrong position.
1. Cylinder damaged internally.
SOLUTION
1. Move control valve to UP position.
2. Fill with oil and bleed system.
3. Bleed system.
4. Use correct equipment.
5. Clean to remove dirt or foreign
matter. Replace oil.
6. Install appropriate seal kit.
1. Check oil level.
1. Install appropriate seal kit.
2. Install appropriate seal kit.
1. Replace with seal kit.
2. Inspect valves.
Clean and repair seal surfaces.
3. Bleed system.
1. Replace with deal kit.
1. Move control valve to DOWN position.
1. Send jack to service center.
TROUBLE
Jack does not lift
Jack lifts only partially
Jack advances slowly
Jack lifts load, but
doesn’t hold
Jack leaks oil
Jack will not retreat
Jack retracts slowly
AME INTERNATIONAL
2324 Circuit Way, Brooksville, Florida USA 34604
Phone: (+1) 352.799.1111 • Toll Free: (+1) 877.755.4AME (4263)
Fax: (+1) 352.799.1112 • E-mail: [email protected]
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AME International 14180 Owner's manual

Brand
AME International
Model
14180
Type
Owner's manual
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