Jay electronique RSEP4A Series Installation and User Manual

Brand: Jay electronique

Model: RSEP4A Series

Type: Installation and User Manual

This manual is also suitable for

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RS Series

Wireless enabling handle

Installation and User Manual

- TRANSLATED IN ENGLISH FROM ORIGINAL FRENCH VERSION -

RSRB

RSCP

RSEP

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TABLE OF CONTENTS

1 Safety rules and general safety guidelines ...................................... 5

2 Product identification data ................................................................ 5

3 Theory of operation ............................................................................ 6

4 Check of functions, initial start-up ................................................... 7

4.1 « Ex-FACTORY » parameters ...................................................................................................... 7

4.2 Setting the wireless enabling handle into service ..................................................................... 7

4.3 Setting the charger into service .................................................................................................. 8

4.4 Warning regarding the battery of the enabling handle .............................................................. 9

4.5 Setting up the product ............................................................................................................... 10

4.6 Testing the unit........................................................................................................................... 11

5 Setting the product into service ..................................................... 12

5.1 Electrical power supply, installation and wiring ...................................................................... 12

5.1.1 Receiver .................................................................................................................................................................. 12

5.1.2 Charger.................................................................................................................................................................... 12

5.2 Receiver antenna ........................................................................................................................ 12

5.3 Intervention mode and operation of enabling handle .............................................................. 13

5.3.1 Conditions for intervention in «monitoring - diagnostic» mode ................................................................................ 13

5.3.2 Conditions for intervention in « manual control » mode ........................................................................................... 14

5.3.3 Summary of conditions for intervention on machine. ............................................................................................... 14

5.3.4 Configuration of enabling handle operating mode ................................................................................................... 15

5.3.5 Receiver : selecting the program ............................................................................................................................. 15

5.3.6 Adjusting the machine area access time. ................................................................................................................ 16

5.4 Receiver : operation and wiring ................................................................................................ 17

5.4.1 Operation and wiring of function outputs ................................................................................................................. 17

5.4.2 Operation and wiring of safety relays K1-K2. ........................................................................................................... 18

5.4.3 Monitoring of main contactor : operation and wiring ................................................................................................ 19

5.4.4 Reset button : wiring and management ................................................................................................................... 19

5.4.5 Wiring of a wired safety shutdown device. ............................................................................................................... 20

5.4.6 Wiring of a machine area access authorisation request function. ............................................................................ 20

5.4.7 Wiring of an equipment with area access protection ............................................................................................... 21

5.4.8 Wiring of an equipment without area access protection .......................................................................................... 22

5.4.9 Wiring of “handle on charger” detection function ..................................................................................................... 22

5.4.10 Wiring of indicator light column on receiver ............................................................................................................. 23

5.4.11 Wiring of receiver power supplies ............................................................................................................................ 24

5.5 Charger : wiring and management. ........................................................................................... 25

5.5.1 Association of charger and wireless enabling handle .............................................................................................. 25

5.5.2 Wiring of charger power supply ............................................................................................................................... 25

5.5.3 Taking the wireless enabling handle off its charger ................................................................................................. 25

5.5.4 Setting the wireless enabling handle on its charger ................................................................................................. 25

5.6 Language selection .................................................................................................................... 26

5.7 Radio working frequency ........................................................................................................... 27

5.7.1 Selection of radio working frequency. ...................................................................................................................... 27

5.7.2 List of channels and radio frequencies (in accordance with enabling handle model) .............................................. 27

5.7.3 Reading the working frequency. .............................................................................................................................. 28

5.7.4 Changing the working frequency ............................................................................................................................. 28

5.8 Radio transmit power ................................................................................................................. 29

5.8.1 Transmit power selection ......................................................................................................................................... 29

(1) = The average range will depend on the product environment (presence of metal obstacles, …) ...................................... 29

5.8.2 Reading/changing the transmit power ..................................................................................................................... 29

5.9 Identity code ............................................................................................................................... 30

5.9.1 Identity code selection ............................................................................................................................................. 30

5.9.2 Reading the identity code, software version and SIM card serial number ............................................................... 30

5.9.3 Changing the identity code ...................................................................................................................................... 30

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5.10 Handle locking function ......................................................................................................... 31

5.10.1 Locking the handle .................................................................................................................................................. 31

5.10.2 Activating/deactivating the locking function ............................................................................................................. 31

5.11 Receiver wiring examples ...................................................................................................... 32

5.11.1 Wiring diagram for configuration without access control .......................................................................................... 32

5.11.2 Wiring diagram for configuration with access control by gate .................................................................................. 32

5.11.3 Wiring diagram for configuration with access control by safety light barrier............................................................. 33

6 Diagnostic ......................................................................................... 34

6.1 Faults communicated by wireless enabling handle ................................................................. 34

6.2 Faults communicated by receiver ............................................................................................. 35

6.2.1 V3 and V4 LED status ............................................................................................................................................. 36

7 Servicing ........................................................................................... 37

7.1 Servicing the wireless enabling handle .................................................................................... 37

7.2 Servicing the charger ................................................................................................................. 37

8 Maintenance ...................................................................................... 37

8.1 Setting a backup handle into service ........................................................................................ 37

8.2 Replacing a receiver. ................................................................................................................. 37

8.3 Replacing a charger. .................................................................................................................. 37

9 Warranty ............................................................................................ 38

10 Appendices .................................................................................... 39

10.1 Dimensions of components (mm) ......................................................................................... 39

10.2 Technical characteristics ....................................................................................................... 40

10.2.1 Wireless enabling handle RSEP .............................................................................................................................. 40

10.2.2 Charger RSCP ......................................................................................................................................................... 40

10.2.3 Receiver RSRB ....................................................................................................................................................... 41

10.3 Indicator lights and assignment of receiver outputs ........................................................... 42

10.4 «IR start-up» option ................................................................................................................ 43

10.4.1 Positioning the IR module UDF ............................................................................................................................... 43

10.4.2 Connecting the UDF module to the receiver ............................................................................................................ 43

11 Procedures ..................................................................................... 44

11.1 Accessing a machine area in « monitoring - diagnostic » mode ......................................... 44

11.2 Accessing a machine area in « manual » mode ................................................................... 45

12 Environmental data ....................................................................... 46

13 Residual risks ................................................................................ 46

14 Foreseeable misuse ...................................................................... 46

15 Contraindications .......................................................................... 46

16 Waste recycling and management ............................................... 46

17 Manufacturer information ............................................................. 46

18 CE Declarations of conformity ..................................................... 47

18.1 RSEP40-x / RSCP-x / RSRBx4xx-x and RSEP41-x / RSCP-x / RSRBx4xx-x ........................ 47

18.2 RSEP4A-x / RSCP-x / RSRBx4xx-x and RSEP4B-x / RSCP-x / RSRBx4xx-x ....................... 48

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Reference serial model submitted to approval: April 2014

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1 Safety rules and general safety guidelines

Under the terms of the European Machinery Directives, the wireless enabling handle is understood as a control

unit and as a safety component used to stop a system. All applicable safety rules must be observed when

installing and using the wireless enabling handle.

The instructions given in this manual must be observed to ensure safe use of the wireless enabling handle.

The unit must only be used by appropriately trained operators qualified to use the product.

The operator must have uninterrupted visibility of the manoeuvre which he is controlling with the enabling handle.

The wireless enabling handle should never be left unattended in any random location.

The location of the charger RSCP must be clear of any obstructions that prevent the reload of the wireless

enabling handle. The load will be carried out inside, in a dry place (protection against moisture IP 20).

If several wireless enabling handles are used on the same site, they should be configured with different radio

frequencies spaced by at least two channels (for example, channels 5, 7, 9 ...) or by five channels when several

systems are being used within a radius of 10 meters.

In the event of a malfunction, immediately stop the installation by fully pressing and releasing the trigger on the

enabling handle.

The enabling handle is designed to meet the requirements of Machinery Directive 2006-42 on the basis of the

following standards:

• EN ISO 13849-1 (2008) for the performance level e (Category 4)

• EN 61508-1-7 (2001) for SIL 3

The enabling handle is equipped with a system detecting it on its charger which inhibits operation of the equipment

if the handle is not placed on its charger after it has been used.

2 Product identification data

The "RADIOSAFE wireless enabling handle" comprises :

The wireless enabling handle : RSEP4B-* (trigger with 2

positions) or ref RSEP41-* (trigger with 3 positions) supplied

with :

o A battery

o A handle configuration software

o The installation and user manual (CD)

 A charger, ref. : RSCP-*

 A radio receiver, ref. : RSRB*400-* supplied with :

o A SIM card

o A ¼ wave antenna, ref. : VUB084

o A BNC elbow connector, ref. : VUB060

o A 50 cm antenna extender, ref. : VUB170

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3 Theory of operation

The receiver (R) is integrated in the machine control unit.

The wireless enabling handle (P) transmits, by radiowave, the trigger operating request (G) and possible commands

generated using the buttons (B).

The receiver (R) enables (or not) operation (F) of the machine (M) and transfers the commands (O) assigned to the

buttons.

The receiver (R) stops operation of the machine in the following cases :

Case 1 - Trigger (G) released or clenched (in the case of the 3-position trigger) on wireless enabling handle (P) during

use ;

During use, the wireless enabling handle transmits a stop command as soon as the user releases or

clenches the trigger.

 Safety shutdown following stop request or operator incident.

Case 2 - Radio link (L) interrupted during use ;

During use, the wireless enabling handle operates with a continuous radio link with the receiver. If the link is

interrupted more than 300ms, the receiver automatically stops the system.

 Safety shutdown prior to loss of control of the stop function.

Case 3 - Procedure for picking up or setting down wireless enabling handle on charger not observed (C) ;

The wireless enabling handle has been removed from its charger and the trigger has not been activated within

the required period of time.

 Safety shutdown subsequent to incorrect use of wireless enabling handle.

Case 4 - A secure access area (Z) has been opened without a prior access request;

The access to the area has been opened without prior request by the user, or following a defined time delay for

opening of the secure area access.

 Safety shutdown following detection of intrusion into a secure area.

Case 5 - A wired emergency stop system (A), if used, has been opened ;

The wired emergency stop system(s), connected to the receiver, has been opened.

 Safety shutdown of machine subsequent to activation of wired emergency stop system(s).

Case 6 - Detection of a fault (see section : « Faults communicated by receiver »)

> See « Procedures » in section 11.

Machine

A : Wired emergency stop

system

B : Control button

C : Charger

F : Operation enabled

G : Trigger

L : Radio link

M : Machine controlled

O : Command

P : Wireless enabling handle

R : Receiver

Z : Protected access area

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4 Check of functions, initial start-up

This section is aimed at familiarising you with the product.

Detailed procedures are given to allow you to simulate operation of the equipment in its « ex-factory »

configuration.

4.1 « Ex-FACTORY » parameters

Operating mode .................................... : 4 control buttons

Radio channel number ......................... : 64 (434,675MHz)

Transmit power level ............................. : Set to maximum for all handle models

Handle configuration lock ................... : « deactivated »

Time delay (1) ........................................ : “A” selectors set to « 5 » (10 seconds)

Receiver application program ............. : “B” selector set to « 0 » (no area access management)

(1) Time delay for « secure area access inhibit » and « trigger activation » on enabling handle pick-up

4.2 Setting the wireless enabling handle into service

• Step 1 Open the enabling handle

• Step 2 Insert the SIM card supplied with the receiver or separately (pay attention to insertion direction)

• Step 3 Connect the battery

• Step 4 Close the handle using a Pozidriv No.1 screwdriver (2), by screwing in, without blocking, the central

screw, followed by the two top screws and the bottom screw. Finish up by blocking the 4 screws.

(2) Do not use an electric screwdriver without torque control.

• Notes

The SIM card contains the complete configuration for the handle.

The basic functions of the wireless enabling handle can be configured directly using the buttons on the front panel. The basic functions

are :

- Read information on handle (identity code, SIM card serial number, software version, number of current configuration file)

- Change screen display language

- Change frequency channel

- Change power level

- Lock handle configuration

To modify the basic parameters, refer to section 5.

Protective

foam

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4.3 Setting the charger into service

• Step 1 Connect a 24VDC (+/- 5 %) stabilised power supply to the – (ground) and + (+24Vdc) terminals.

• Step 2 Supply the charger

 The red indicator light V2 should come on.

• Step 3 Pair the handle with its charger by placing it in front of its charger and pressing the association button

at the rear of the charger.

 The green indicator light V1 (handle present) on the charger should come on.

• Step 4 Release the pairing button

 The green indicator light V1 should stay on. The handle is now paired with the charger.

• Notes

When the handle is located at a distance greater than 30cm from the charger, the green indicator light

V1 goes off. It comes back on when the handle is brought nearer to the charger.

The 2 outputs, S1 and S2, are active when the handle is present on the charger.

The handle is charged contact-free (inductive charge). The charger is equipped with a « handle

presence » detection function. This detection function inhibits the enabling handle and keeps the

receiver safety relays active.

The "handle on charger" condition is monitored by an infrared link.

24 VDC power supply

Pairing button:

This button ensures

pairing of the handle with

the charger. The charger

will learn the Identity code

of the handle.

Button used to pair

handle with charger.

« Handle on

charger »

outputs

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4.4 Warning regarding the battery of the enabling handle

There is a risk of explosion if battery is replaced by a battery of an incorrect type. Only the battery intended

for the enabling handle and supplied by JAY Electronique is suitable

Only the charger ref. :RSCP from JAY Electronique is suitable for recharging the battery of the enabling

handle.

Do not expose the battery to temperature above 50°C (122°F).

Do not open or attempt to modify the battery.

Failure to follow instructions may cause fi re or explosion.

Please respect the dispose of used batteries as directed.

The load must be performed in a dry (protection against moisture IP 20), sheltered and protected place.

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4.5 Setting up the product

Test wiring: does not take account of your application :

• Step 1 Prepare a 24VDC (+/- 5 %) stabilised power supply, 500 mA min.

Prepare a pushbutton, for the reset function.

• Step 2 Wire the receiver as follows :

- Shunt the terminal pairs [S11-S12], [S13-S14], [S21-S22], [S24-S23] and [Y1-Y2]

- Connect the terminals S31, S32, S33 and S34 to the charger

- Install a reset button between terminal S42 and the +24Vdc of the power supply

- Connect the +24VDC of the stabilised power supply to terminals A1+, A3 and A4

- Connect the power supply ground to the two A2- terminals

• Step 3 Supply the receiver

Indicator light V1 of the receiver comes on steady and indicator light V2 of the receiver flashes

regularly.

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4.6 Testing the unit

• Step 1 Place the handle on the charger.

 The green indicator light on the charger comes on. If not, check that the handle is paired with the

charger. Refer to the section « Setting the charger into service ».

• Step 2 Press the reset button to engage the output relays of the receiver, K1-K2

 The 2 indicator lights K1 and K2 should come on and indicator light V2 of the receiver should go

off.

• Step 3 Pick up the enabling handle and place the trigger in the « active » position within 10 seconds.

 The antenna symbol should appear on the display screen.

Notes : 1 - Safety relays K1 and K2 deenergise when the trigger is released or clenched (in the case of 3-

position trigger).

2 - Safety relays K1 and K2 energise again when the trigger is reactivated after it has gone through

the « released » position (1)

3 – The safety relays remain active when the trigger is released within 30 cm of the charger.

(1) Wait 3 or 4 seconds before you reactivate the trigger to allow the receiver to correctly reinitialise.

Button B4

Button B2

Button B3

Button B1

Display

(1) released

(2) activated

(3) clenched

3-position trigger

(1) released

(2) activated

2-position trigger

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5 Setting the product into service

Experience has shown that functional reliability basically depends on :

- the quality of the electrical power supply and the associated protection circuits ;

- the characteristics of the components connected to the receiver.

- the position of the reception antenna.

- the configuration and wiring of the various components

5.1 Electrical power supply, installation and wiring

Final wiring in the receiver cabinet and of the charger must only be performed with the power shut down.

5.1.1 Receiver

Recommendations :

- The product should be installed near the intervention area.

- The receiver should be installed in a housing.

- A wire-type emergency stop should be wired on the front panel of the housing ; this emergency stop can be

used when the handle is set on its charger.

- Provide a position for a reset button, required to reset the receiver module when setting into service, following

a fault, or following a safety shutdown.

- On the top of the housing, secure a 3-color (green, orange, red) indicator light column to indicate the operating

status of the wireless enabling handle.

- Near the indicator light column, fasten an information sign indicating the meaning of the various states of the

indicator lights (example given on last page of this manual).

- The receiver must be supplied with 24 VDC +/- 15% across terminals [A1+ and A2-].

- Provide a protection system implementing a 1 amp delayed fuse in series on input A1 (24V DC) of the

receiver.

- Familiarise yourself with the other characteristics in the section entitled « Technical characteristics »

5.1.2 Charger

- The charger must be supplied with 24VDC +/- 5%. (Jay charger, ref. : RSCU)

- Electrical protection : 0.5 A delayed fuse.

5.2 Receiver antenna

The receiver is supplied with an antenna, a 50 cm antenna extension and a BNC-BNC elbow connector.

If a metal housing is used, the receiver antenna should be mounted on the top of the housing.

If a plastic housing is used, the antenna can be connected directly on the receiver using the BNC elbow

connector supplied with the receiver.

If poor radiowave propagation is observed, for example, intervention in a closed enclosure, the receiver

antenna should be mounted inside the enclosure.

NOK

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5.3 Intervention mode and operation of enabling handle

The intervention mode and operation of the product depend on the needs of the application.

Intervention mode

- The wireless enabling handle can be used on machines in the following modes :

o « Monitoring - Diagnostic»

o « Manual control ».

The detailed intervention conditions are given in the next section.

The wireless enabling handle can be configured to manage access to a machine area. For this purpose, the

« 4 control buttons » mode is used.

The principle of the machine area access function is detailed below :

- Application programs 8 and 9 of the receiver are dedicated to this purpose (chosen using the 2 “B”

selectors)

- The access gate or safety light barrier is controlled by the receiver using 2 inputs.

- The user makes a request for authorisation to access the machine area using one of the two buttons (B1

or B2) on the wireless enabling handle.

- This request initiates a time delay (1) inhibiting the two gate contacts or the safety output of a safety light

barrier.

- While the gate is opened or while crossing the safety light barrier, the receiver safety relays remain

active.

- Once the gate has been closed or the safety light barrier has been crossed, the inhibit condition is

stopped to prevent entry of any other person.

(1) configurable by 2 « A » selectors on receiver.

Handle operating mode

- The wireless enabling handle can be used in the following 2 operating modes :

o « 4 control buttons »

o « function selection ».

This will depend on the number of commands to be generated. For an application requiring more than 4

commands to be generated, the handle will need to be configured in « function selection » mode using the

« Dialog RSP » PC software supplied with the handle.

5.3.1 Conditions for intervention in «monitoring - diagnostic» mode

Safety condition in this intervention mode :

This intervention mode must satisfy the requirements of standard NF EN12100-2 §5.5 «Additional preventive

measures».

In this intervention mode, the product provides a wireless individual protection system for qualified personnel

intervening for equipment monitoring or diagnostic purposes, whether in downgraded operation or not.

The regulations prohibit direct intervention on the equipment.

The « monitoring - diagnostic» intervention mode is only possible provided the enabling handle is configured for

« 4 control buttons » operation (ex-factory configuration)

The « monitoring - diagnostic» intervention mode is only acceptable provided:

o The risk assessment shows that injury to the intervening technician can be avoided in the event

of an immediate danger.

o The risk assessment shows that the time required to stop the equipment by releasing or

clenching the trigger is sufficiently short to prevent placing the intervening technician in danger.

o An emergency shutdown of the equipment by clenching or release of the enabling handle trigger

does not produce any additional dangerous condition.

o The operator can keep the enabling handle in his hand without releasing the trigger throughout

the time of the intervention.

In the « monitoring - diagnostic » mode, the receiver can manage (or not) access to the machine area.

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5.3.2 Conditions for intervention in « manual control » mode

Safety condition in this intervention mode

This mode satisfies the requirements of standard NF EN12100-2 §4.11.8 « Guidelines relative to manual control ».

This mode is possible insofar as control of the movement using the control buttons associated to action on the handle

trigger is sufficient to stop the equipment if necessary.

The « manual » intervention mode is only acceptable provided:

- The risk assessment shows that injury to the intervening technician can be avoided in the event of an

immediate danger.

- The risk assessment shows that the time required to stop the equipment by releasing or clenching the trigger

is sufficiently short to prevent placing the intervening technician in danger.

- An emergency shutdown of the equipment by clenching or release of the enabling handle trigger does not

produce any additional dangerous condition.

Conditions for use of product in « manual control » intervention mode

- The equipment must be stopped from the supervision station or by opening an access gate.

- The enabling handle must be removed from its charger. The « handle withdrawn » information is accessible

on output 17 of the receiver (active at the high state).

- To ensure the « manual controls » on the equipment, the operator must actuate the trigger to the active

position, and use the four control buttons to generate a command.

- So long as the handle is not set down on it charger (operator has not withdrawn from intervention area), the

equipment will not be able to operate again in automatic mode.

- The « manual control » intervention mode is possible in « 4 control buttons » mode and in « function

selection » mode.

- The « manual control » intervention mode does not allow the receiver to manage access to a machine area.

5.3.3 Summary of conditions for intervention on machine.

The conditions for intervention on a machine using the enabling handle can be summarised as follows :

Case 1 : Application without management of machine area access by receiver

Case 2 : Application with management of machine area access by receiver

(1) With a machine in operation, the regulations prohibit acting on the machine in the « monitoring - diagnostic » mode.

« manual control »

intervention mode

« 4 control buttons »

operating mode

« Function selection »

operating mode

« Diagnostic- monitoring »

intervention mode

(1)

« 4 control buttons »

operating mode

(control buttons not used – only

trigger is used)

« Diagnostic- monitoring »

intervention mode

(1)

« 4 control buttons »

operating mode

(Button(s) used .)

« manual control »

intervention mode

« 4 control buttons »

operating mode

« Function selection »

operating mode

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5.3.4 Configuration of enabling handle operating mode

The wireless enabling handle operating mode can be configured using the Dialog RSP PC software supplied with the

handle.

This software is used to :

- Configure the handle in « 4 control buttons » or « function selection » operating mode.

- Modify the content of the screen display on the handle by loading or creating new pictograms.

- Save or re-load a new handle configuration in the SIM card of the handle.

- Re-load an old configuration.

5.3.5 Receiver : selecting the program

The receiver has 10 programs which can be selected using the two « B » selectors.

Access to the configuration selectors is obtained by removing the front panel of the receiver.

Important : the 2 « B » selectors must be set to the same position to validate the selected program.

Position of

« B »

selectors

Reset mode, following a wired

emergency shutdown or

opening of a gate

Reset mode, following

release or clenching of the

handle trigger

Dangerous

area access

control

Remarks

Control console

Trigger

Control console

Automatic

Trigger

Automatic

Control console

Not used

Control console

Trigger

YES

The receiver module controls access to the

dangerous area using the handle.

Control console

YES

The receiver module controls access to the

dangerous area using the handle.

Note : The « manual control » intervention mode cannot be used for programs 8 and 9.

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5.3.6 Adjusting the machine area access time.

The machine area access time and the time during which the gate or safety light barrier is inhibited to allow

intervention in a machine area are configurable using the 2 « A » selectors on the receiver.

Important : The 2 « A » selectors must be set to the same position to validate the selected time delay.

Position of «A»

selectors

Machine area

access time

5 s.

6 s.

7 s.

8 s.

9 s.

10 s.

15 s.

20 s.

25 s.

30 s.

Inhibit time (1)

(Muting)

5 s.

10 s.

20 s.

40 s.

1 min.

2 min.

3 min.

4 min.

5 min.

10 min.

Caution : The machine area access time is the same as the enabling handle pickup time after it has been withdrawn

from its charger.

(1) This time corresponds to the muting time of a gate or safety light barrier. Once the gate has been closed or the

barrier has been crossed, the muting function is stopped to prevent any unauthorised person from entering into the

area.

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5.4 Receiver : operation and wiring

5.4.1 Operation and wiring of function outputs

The receiver is equipped with 6 solid state outputs (100 mA max). Assignment of the enabling handle buttons (B1 to

B4) with respect to the outputs depends on the operating mode selected using the RSP configuration software.

Assignment of receiver outputs in « 4 control buttons » mode.

In the « 4 control buttons » mode, buttons B1,

B2, B3 and B4 of the enabling handle respectively

control outputs 27, 37, 47 and 57.

Output 67 is activated as soon as one of the four

buttons is pressed (common output)

Reminder : If the receiver is managing machine area access, B1 and/or B2 and the associated outputs 27 and/or 37

are used to process the muting enable request for the gate or safety light barrier.

Assignment of receiver outputs in « function selection » mode.

This operating mode is configurable using the dialog RSP PC software.

In « function selection »mode, buttons B3 and

B4 are used to select the machine component to

be controlled (F1 to F4) and buttons B1 and B2

are used to select the direction of movement.

Reminder : Machine area access cannot be managed in the « function selection » operating mode.

Caution, the loads connected to the outputs must not deliver more than 100 mA with 24VDC.

Receiver RSRB outputs

Selection of

function by B3

and B4

Receiver RSRB outputs

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5.4.2 Operation and wiring of safety relays K1-K2.

The safety stop chain is cut out by safety relays K1 and K2 (internal to receiver) which control the contacts

accessible by terminals 22-23 and 32-33.

The state of relays K1 and K2 depends : on the position of the trigger (table 1), possible faults detected, and

possible radio link losses.

Other external safety stop devices can be added including an emergency stop palmswitch and a gate control

device, wired to the inputs provided for this purpose on the receiver. The state of the inputs will act directly on

relays K1 and K2 through the receiver.

The state of safety relays K1 and K2 is available between terminals 13 and 14.

State of safety outputs as a function of enabling handle trigger position :

Trigger

position

State of

safety relays

K1 and K2

S14

State of contact chains accessible by terminals

S13-S14 / S23-S24 / S33-S34

Released

Inactive

Open

Active

+24 Vdc

Closed

Clenched

Inactive

+24 Vdc

Open

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Page 19 / 49

5.4.3 Monitoring of main contactor : operation and wiring

Input « Y1-Y2 » is used to monitor the state of the contactor(s) connected to the K1-K2 safety outputs.

The state of the contactor contact(s) wired to input Y1-Y2 must be closed in order to reset the receiver.

Note : If this input is not used, wire a jumper across inputs Y1 and Y2.

5.4.4 Reset button : wiring and management

Following a safety shutdown, safety relays K1 and K2 deernergise and open the contacts accessible by terminals 22-23

and 32-33.

In accordance with the application program selected using the two « B » selectors on the receiver, the safety relays are

automatically reset, or reset is requested using a pushbutton wired on input S42.

This being said, the reset button is always necessary except with application program « 2 ».

Note : For information on the reset modes selected using the 2 « B » selectors, refer to the section entitled “ Receiver,

selecting a program “.

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Page 20 / 49

5.4.5 Wiring of a wired safety shutdown device.

The external safety shutdown devices (wired safety shutdown palmswitches ...) must be wired to the « Emergency

stop » inputs. To do so, you must use external safety shutdown devices comprising two redundant contacts. One of

the contacts must be connected across terminals S11-S12, and the other across S13-S14 (fig 2).

Note : If this wired emergency stop function is not used, you must wire two jumpers across S11-S12 and S13-

S14.

5.4.6 Wiring of a machine area access authorisation request function.

- The enabling handle must be configured in the « 4 control buttons » operating mode.

- Output 27 (associated to button B1) or output 37 (associated to button B2) must be connected to input S34 to

ensure the machine area access authorisation request.

- Using the Dialog RSP PC software, you can load a pictogram suited to this application on the enabling handle

screen. See pictograms available in Dialog RSP PC software library.

Note : The wiring diagram shown below is designed for an area access request using button B1 (output 27)

Note : The wiring is the same for an access by gate or an access protected by a safety light barrier .

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Jay electronique RSEP4A Series Installation and User Manual

Brand: Jay electronique

Model: RSEP4A Series

Type: Installation and User Manual

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