Front Runner KRFR016T Installation guide

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ENG
FAFR009_REV_A00 © 2022 FRONT RUNNER VEHICLE OUTFITTERS
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Don’t be a hero and muscle through this installation without reading these fitting instructions first! Improper installation of this gear may void certain
aspects of your warranty.
Before you begin, take a moment and open all your Front Runner rack kit boxes and gather the assembly instructions for the various components.
A complete kit will contain:
1. A Front Runner Mounting System specific to your vehicle
2. A Front Runner Rack Tray or Load Bar Slats
This document will guide you through the assembly of the mounting system and assist you in fitting the roof rack tray or load bars to your specific
vehicle.
Please refer to the next page for a list of all the components, quantities and tools required.
FAFR009
READ ME FIRST
START HERE!
front runner Ford Ranger T6 4th Gen Ex Cab
(2012-Current) Foot Rail Low Profile
IMPORTANT WARNING!
IT IS CRITICAL THAT ALL FRONT RUNNER PRODUCTS BE PROPERLY AND SECURELY ASSEMBLED AND ATTACHED TO YOUR VEHICLE. IMPROPER ATTACHMENT COULD
RESULT IN AN AUTOMOBILE ACCIDENT, AND COULD CAUSE SERIOUS BODILY INJURY OR DEATH. YOU ARE RESPONSIBLE FOR ASSEMBLING AND SECURING ALL FRONT
RUNNER PRODUCTS TO YOUR VEHICLE, CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT, WEAR AND
DAMAGE. THEREFORE, YOU MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND PRECAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PRODUCT PRIOR TO
INSTALLATION OR USE. IF YOU DO NOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT THOROUGHLY
FAMILIAR WITH THE INSTALLATION PROCEDURES, YOU SHOULD HAVE THE PRODUCT INSTALLED BY A PROFESSIONAL INSTALLER OR OTHER QUALIFIED PERSONNEL.
NOTE: Front Runner will not be responsible for any damage caused by the failure to install the product according to these instructions.
Please call us if you have any questions about the installation of this product.
FAFR009_REV_A00 © 2022 FRONT RUNNER VEHICLE OUTFITTERS
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TOOLS NEEDED
FIGURE 1.1
CHECK ONLINE FOR LATEST FITMENT GUIDE WWW.FRONTRUNNEROUTFITTERS.COM
GET ORGANIZED
1
IN THE BOX
Marker
6.5mm
20mm Hole Saw
10mm
13mm Torque Wrench
1
Sealant
1 2 X Foot Rail - 1LH & 1RH
2 10 X Hex Bolt M8 x 20
3 10 X Flat Washer M8 x 16 x 1.6
4 10 X Nyloc Nut M8
5 10 X Nut Cap M8
6 8 X Nut Cap M6
7 8 X Hex Bolt M6 x 30
8 8 X Spring Washer M6
9 8 X Flat Washer M6 x 12 x 1
10 8 X Aluminium Spacer 19x12.58x12
11 2 X Nut Plate (2 sets of 4)
2
6
7
8
9
5
10
4
3
Measuring Tape
11
167mm
15mm From the tip of the drill to start of tape
15mm
© 2022 FRONT RUNNER VEHICLE OUTFITTERS
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FAFR009_REV_A00
FIT AND SECURE
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Starting at the top edge of the vehicle's
windscreen, measure and mark the
dimension as shown onto both LH / RH ditch
centre's.
Place the foot rail on the vehicles roof, lining
up the front slot centre with the mark you
made and mark the centre of the remaining 3
slots on the Foot Rail. Do this on both the LH
& RH side.
Mark the front and rear of each foot tab.
Remove the Foot Rail (Item 1) and drill 4mm
Pilot holes on the markings made earlier.
Carefully Remove the molding sections and
cut the molding on the markings you made.
Refit the ditch molding and open the 4mm
holes to 12mm.
2.1
2.2
2.3
Tightening Torque:
M6 : 8-10Nm / 5.9 ft lb - 7.38 ft lb
M8 : 15-20Nm / 11.06 ft lb - 14.75 ft lb
1
4mm
6.5mm
20mm
Hole
Saw
Starting at the top edge of the vehicle's
windscreen, measure and mark the
dimension as shown onto both LH / RH ditch
centre's.
Place the Foot Rail (Item 1) on the vehicles
roof, lining up the front slot centre with the
mark you made and mark the centre of the
remaining 3 slots on the Foot Rail. Do this on
both the LH & RH side.
TIP:
Place tape around the drill to mark a
depth of 15mm. Some models may have
an airbag curtain below.
Remove the Foot Rail and drill 4mm Pilot
holes on the markings made earlier.
Open all the holes to 6.5mm
Using a 20mm Hole Saw, drill just through
the ditch molding. Take care to go through
just the ditch mold.
Remove the rubber part that has been drilled
loose.
10
Place Aluminium Spacers (Item 10) into each
hole where you have removed the drilled out
part on the ditch molding.
To do this ftment you first need to lower the
interior roof linning before moving to the
next step. Check how to online.
10
9
© 2022 FRONT RUNNER VEHICLE OUTFITTERS
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FAFR009_REV_A00
FIT AND SECURE
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2.4
2.5
Place silicone into each the the spacers fitted
in 2.3 and secure the rack using the M6 x 30
Hex Bolts, M6 Spring Washers, M6 x 12 x 1
Flat Washers and Nut Plates (Items 7, 8, 9 &
11).
Place M6 Nut Caps (Item 6) over all hex bolts.
Tightening Torque:
M6 : 8-10Nm / 5.9 ft lb - 7.38 ft lb
10mm
Silicone
Apply a bead of silicone on the four Nut
Plates (Item 11). This will bond the Nut
Plates in place, so that the headliner does
not need to be removed in future, should
you want to remove the rack.
See 2.5 for Foot Rail fitment.
8
7
6
Separate the Nut Plates
before fitment
FIT AND SECURE
3
2.2
2.4
2.1
3.2
3.3
4MM
3.1
Refer to RRSTUNI when assembling your Slimline II Tray.
Make sure that the wind deflector is
installed before you proceed to the next
step.
Fit your roof rack to the Foot Rails using
M8 x 20 Hex Bolts, M8 x 16 x 1.6SS Flat
Washers and M8 Nyloc Nuts (Items 2, 3
& 4) as shown.
Center the Rack and fully tighten. Place
M8 Nut Caps (Item 5) over all M8 Nyloc
Nuts.
13mm
Tightening Torque:
M8 : 15-20Nm / 11.06 ft lb - 14.75 ft lb
2
3
4
5
INSTALL OTHER VEHICLE AND RACK ACCESSORIES
4
Now's the time to visit your favorite Front Runner dealer in person or online.
IMPORTANT!
Be sure to tag us. We love to see our gear in action! #FrontRunnerOutfitters #BornToRoam
Share your adventures on:
FRONT RUNNER RACK KITS OFTEN HAVE A HIGHER LOAD RATING THAN THE VEHICLES THEY ARE MOUNTED TO. PLEASE REFER TO YOUR SPECIFIC VEHICLE MANUFACTURER
FOR A RECOMMENDED ROOF RATING. FRONT RUNNER CANNOT BE RESPONSIBLE FOR IMPROPER LOADING BEYOND THE VEHICLE MANUFACTURER'S STATED LOAD CAPACITY.
© 2022 FRONT RUNNER VEHICLE OUTFITTERS
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