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MGE GALAXY 5000

APC MGE GALAXY 5000, MGE Galaxy 5000 40 kVA Specification

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MGEGalaxy5000
40–130kVA480V
Installation
TableofContents
IMPORTANTSAFETYINSTRUCTIONS-SAVETHESE
INSTRUCTIONS...............................................................................................................1
SymbolsUsed...................................................................................................................1
Specications...................................................................................................................2
ACInput...........................................................................................................................2
ACOutput.........................................................................................................................2
Batteries............................................................................................................................2
ACBypass........................................................................................................................2
RecommendedFuses........................................................................................................3
ConnectInputandGroundCablesinSingleSystems..............................4
SingleUtility/MainsSystems....................................................................................4
DualUtility/MainsSystems........................................................................................4
ConnectACInputandPowerCablesinParallelSystems......................5
SingleUtility/Mains......................................................................................................5
DualUtility/MainsSystems........................................................................................6
ConnectCommunicationCables...........................................................................7
OverviewofCommunicationCablesinSingleSystems..................................................7
OverviewofCommunicationCablesinParallelSystems................................................8
ConnectRelayCommunicationCard.....................................................................9
CommunicationCardConnectionExample...............................................................10
ConnectGeneralShutdownorRemoteEmergencyPowerOff......................10
ConnectParallelCommunicationCablesinRedundantParallel
Systems..........................................................................................................................11
ConnectParallelCommunicationCablesinCapacityParallel
Systems..........................................................................................................................12
InstallanExternalBatteryCabinet.......................................................................15
InstallATIZPCAandGNDBusbar...........................................................................15
TheBatteryCircuitBreaker.......................................................................................16
ConnectPowerandControlCables........................................................................17
MounttheBatteryCells..............................................................................................19
InstallPanelsandLabelson26”BatteryCabinet(StandAloneOnly)...........20
InstallPanels,LabelsandPalleton26”BatteryCabinet..................................21
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InstallPanelsandLabelson48”BatteryCabinet(StandAloneOnly)...........21
InstallPanelsandLabelson48”BatteryCabinet...............................................22
ii
MGEGalaxy500040–130kV A480V
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IMPORTANTSAFETYINSTRUCTIONS-
SAVETHESEINSTRUCTIONS
SymbolsUsed
WARNING:Indicatesanelectricalhazard,which,ifnotavoided,couldresultininjury
ordeath.
Caution:Indicatesahazard,which,ifnotavoided,couldresultininjuryordeath.
Note:Indicatesimportantinformation.
See:Indicatesthatmoreinformationisavailableonthesubject.
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MGEGalaxy500040–130kV A480V
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Specications
ACInput
ACinput40kV A50kV A60kV A80kV A100kV A130kV A
Nominalinputvoltage(V)
480480480480480480
Inputfrequency(Hz)
60Hz60Hz60Hz60Hz60Hz60Hz
Nominalinputcurrent(A)
1
48597194117151
Maxinputcurrent(A)
2
597088111150182
Inputcurrentlimit(A)
3
57
7085111148182
InputphaserotationA,B,Cclockwise
Inputpowerfactor
>0.98
1
Inputcurrentbasedonratedloadandbatteriesfullycharged.
2
Inputcurrentbasedonfullybatteryrecharge,nominalvoltageandratedload.
3
Currentlimitationthroughelectroniccurrentlimitingisbasedonfullbatteryrechargeand-10%
inputvoltage.
ACOutput
40kV A50kV A60kV A80kV A100kV A130kV A
Nominalinputvoltage(V)
480480480480480480
Nominaloutputcurrent(A)
48597194117151
Batteries
Batteryinput40kV A50kV A60kV A80kV A100kV A130kV A
Nominalvoltage(VDC)
432
Endvoltage(VDC)
356
Max.oatingvoltage
(VDC)
490
I
Nom
discharge
1
(A)
90113135180225293
I
Max
discharge
2
(A)
109137164219273355
1
Nominalbatterydischargecurrentbasedonratedloadandnominalbatteryvoltage.
2
Maximumbatterydischargecurrentbasedonratedloadattheendofthedischarge.
ACBypass
40kV A50kV A60kV A80kV A100kV A130kV A
Inputfrequency(Hz)
606060606060
Nominalinputcurrent(A)
48597194117151
2
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RecommendedFuses
40kV A50kV A60kV A80kV A100kV A130kV A
Inputandoutputfuserating
(A)
160160160160315315
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ConnectInputandGroundCablesin
SingleSystems
SingleUtility/MainsSystems
1.Removetheprotectioncoverinthebottomof
theenclosure.
2.ConnecttheACinputcablestotheACinput
terminalsandtotheUPSgroundingplate.
3.ConnecttheACoutputcablestotheACoutput
terminalsandtotheUPSgroundingplate.
4.Connectthebatterycablestothebattery
terminals.
5.Securethecablestothecabinet.
6.Reinstallthecoverprotectionforpower
terminals.
DualUtility/MainsSystems
1.Removetheprotectioncoverinthebottomof
theenclosure.
2.ConnecttheACinputcablestotheACinput
terminalsandtotheUPSgroundingplate.
3.ConnecttheACbypasscablestotheACbypass
terminalsandtotheUPSgroundingplate.
4.ConnecttheACoutputcablestotheACoutput
terminalsandtotheUPSgroundingplate.
5.Connectthebatterycablestothebattery
terminals.
6.Securethecablestothecabinet.
7.Reinstallthecoverprotectionforpower
terminals.
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ConnectACInputandPowerCablesin
ParallelSystems
SingleUtility/Mains
Note:AmaximumoftwoUPSunitscanbeinstalledforPn.
1.Removetheprotectioncoverinthebottomoftheenclosure.
2.ConnecttheACinputcablestotheACinputterminalsandtotheUPSgroundingplateforboth
UPSunitsinbothUPSunits.
3.ConnecttheACoutputcablestotheACoutputterminalsandtotheUPSgroundingplateinUPS1.
4.ConnectthethreeloadconnectorsfromACoutputterminalsinUPS1toACoutputterminals
inUPS2.
5.Connectthebatterycablestothebatteryterminals.
6.Securethecablestothecabinet.
7.Reinstallthecoverprotectionforpowerterminals.
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DualUtility/MainsSystems
Caution:IfthetwoUPSunitsareplacedsidebyside,connectasindicatedbelow.Inother
congurations,alwaysmakesurethatthecablesbetweentheUPSunitsandthebypass
sourcehavethesamecross-sectionandthesamelength.Thesameistrueforthecables
betweentheUPSunitsandtheload.
Note:ThedrawingsbelowshowcongurationswithoutanexternalSystemBypassCabinet.
1.Removetheprotectioncoverinthebottomoftheenclosure.
2.ConnecttheACinputcablestotheACinputterminalsandtotheUPSgroundingplateinboth
UPSunits.
3.ConnecttheACbypasscablestotheACbypassterminalsandtotheUPSgroundingplatein
bothUPSunits.
4.ConnecttheACoutputcablestotheACoutputterminalsandtotheUPSgroundingplateinUPS1.
5.ConnectthethreeloadconnectorsfromACoutputterminalsinUPS1toACoutputterminals
inUPS2.
6.Connectthebatterycablestothebatteryterminals.
7.Securethecablestothecabinet.
8.Reinstallthecoverprotectionforpowerterminals.
6
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ConnectCommunicationCables
OverviewofCommunicationCablesinSingleSystems
Caution:Toensuresufcientisolationofcontrolandcommunicationcables,theymust
berunseparatelyfromthepowercables.Reinforcetheinsulationofthesecontroland
communicationcablesifanyriskofcontactwiththepowercablesexists.
A.Relaycommunicationcard(SELV)
B.Optionalcommunicationcards(SELVor
LV)
C.Externalbatterycircuitbreakercables
(SELV)
D.Generalshutdowncable(SELV)
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OverviewofCommunicationCablesinParallel
Systems
Caution:Toensuresufcientisolationofcontrolandcommunicationcables,theymust
berunseparatelyfromthepowercables.Reinforcetheinsulationofthesecontroland
communicationcablesifanyriskofcontactwiththepowercablesexists.
A.Relaycommunicationcard(SELV)
B.Optionalcommunicationcards(SELVor
LV)
C.Externalbatterycircuitbreakercables
(SELV)
D.Generalshutdowncable(SELV)
E.PCAINTNforconnectionofexternalbypass
cabinetcable(ELV),CANcables(SELV),
andexchange-currentcables(SELV).
8
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ConnectRelayCommunicationCard
Caution:Isolateandlock-outallpowersourcesforthiscardbeforemakingconnections.
NeverconnectSELV(safetyextralowvoltage)andnon-SELVcircuitstothedifferent
outputsofthesamecard.
Characteristicsofoutputcontacts:
•Permissiblevoltage:250VAC,30VDC
•Permissiblecurrent:2A
•Cable:4x0.93mm²,Ø6.6+/-0.3mm
Characteristicsofinputcontacts:
•Switchedvoltage:5VDC
•Consumption:10mA
•Cable:4x0.34mm²,Ø5+/-0.5mm
1.Removethecoversecuredbythescrews.
2.Runthecommunicationcablesthroughthe
cableentryholes.
3.Connectconductorstotheinputterminals.
A.UPSON
B.UPSOFF
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4.Connectconductorstotheoutputterminals.
A.Generalalarm
B.Batteryfault
C.LoadonUPS
D.Loadonautomaticbypass
E.Loadonbatterypower
F.Lowbatterywarning
5.Putthecoverbackinplaceandsecureitwith
thescrews.
6.Tightenthescrewstolockthecables.
7.Indicatethelocationsofthepowersourceson
thelabels.
8.Insertthecardsinitsslot.
9.Securethecardwithtwoscrews.
CommunicationCardConnectionExample
IfaSELVsourceisused,itmustalwaysbepossibletoisolatethecommunicationcardfromtheupstream
sourcetoensurethesafetyofpersonnelworkingontheinstallation.
ConnectGeneralShutdownorRemoteEmergency
PowerOff
PressingthegeneralshutdownbuttoncausesUPSshutdownandopeningofthebatterycircuitbreaker
(withopeningofthebypassstaticswitchdependingonpersonalizationsettings).TheRemoteEmergency
PowerOff(REPO)notionisapplicabletoinstallationswherepressingthebuttonalsocausestheupstream
NormalACsourceandACbypasssourcecircuitbreakerstoopen.Inparallelsystems,theremustbea
singlegeneralshutdownbuttonwithaseparatecontactforeachUPSunit.
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1.Removethewirejumperfromtheterminal
block.
2.ConnectthegeneralshutdownNCcontactto
terminals1and2(SELV).
3.Securethecable.
ConnectParallelCommunicationCablesinRedundant
ParallelSystems
Note:Thesuppliedcables(33ft)limitthedistancebetweentwoUPSunitstoapproximately
20ft.
1.ConnectacommunicationcablefromXMS02inUPS1toXMS02inUPS2.
2.ConnectacommunicationcablefromXMS03inUPS1toXMS03inUPS2.
3.InstallabluepluginconnectorXMS06inUPS1.
4.ConnectacommunicationcablefromXMS07inUPS1toXMS06inUPS2.
5.InstallaredpluginconnectorXMS07inUPS2.
6.Fittheprotectioncoversuppliedwiththeparallelsystemovertheauxiliaryinterconnectioncables.
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ConnectParallelCommunicationCablesinCapacity
ParallelSystems
Note:Thesuppliedcables(33ft)limitthedistancebetweenthetwoUPSunitsto
approximately20ft.
1.UsetheXMS02andXMS03terminalstocreatealoopbetweenallUPSunitsasshownonthe
illustration(alltheXMS02andXMS03terminalsmustbeused).
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2.Daisy-chaintheUPSunitsusingtheXMS06andXMS07terminals.Fitablueconnectoron
therstUPSunitsandaredplugonthelastUPSunit(alltheXMS06andXMS07connectors
mustbeused).
3.Connectterminals7,8,9,and10ontheauxiliaryterminalblockTB2inthesystembypass
cabinettoUPSterminalblocksXMS04/XMS05pins1,2,3,and4respectivelyandcreatealoop
connectionbetweenthesystembypasscabinetandtheUPSasshown.
4.Fittheprotectioncoversuppliedwiththeparallelsystemovertheauxiliaryinterconnectioncables.
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InstallanExternalBatteryCabinet
InstallATIZPCAandGNDBusbar
26”and32”BatteryCabinet48”BatteryCabinet
1.IftheA TIZPCAoptionhasbeenpurchased,installtheA TIZPCAintherstbatterycabinet.
2.InstalltheGround(GND)busbar.
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TheBatteryCircuitBreaker
Note:Onlyonecircuitbreakerisnecessaryevenifseveralbatterycabinetsareconnected.
1.Thebatterycircuitbreakerispre-installedinthebatterycabinetfromfactory.
2.Securethebaseplatetothebatterycabinettosupportthecircuitbreaker.
3.SecuretheXR1connectorboxtothebatterycabinetframe.
4.Securethetemperaturesensortothebatterycabinetframe.
5.Whenthebatterieshavebeenconnectedtothecircuitbreaker,installthefrontplateinfront
ofthecircuitbreaker.
BatteryCircuitBreakerControlWiring
TB5
QF1WireColor
1
Brown
2
Brown
3
Yellow
4
Blue/Yellow
5
Jumper2to4
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