APC MGE GALAXY 5000 Specification

Brand: APC

Model: MGE GALAXY 5000

Category: Uninterruptible power supplies (UPSs)

Type: Specification

This manual is also suitable for

MGE Galaxy 5000 40 kVA

APC MGE Galaxy 5000 40 kVA is a reliable power protection solution for small data centers, telecom and network applications. It offers scalable power protection with capacity up to 130 kVA, high efficiency levels to save energy costs, and flexible deployment options for various applications. The device is equipped with advanced features such as parallel capability for increased power capacity and redundancy, external battery cabinets for extended runtime, and comprehensive communication options for remote monitoring and control.

MGEGalaxy5000

40–130kVA480V

Installation

TableofContents

IMPORTANTSAFETYINSTRUCTIONS-SAVETHESE

INSTRUCTIONS...............................................................................................................1

SymbolsUsed...................................................................................................................1

Specications...................................................................................................................2

ACInput...........................................................................................................................2

ACOutput.........................................................................................................................2

Batteries............................................................................................................................2

ACBypass........................................................................................................................2

RecommendedFuses........................................................................................................3

ConnectInputandGroundCablesinSingleSystems..............................4

SingleUtility/MainsSystems....................................................................................4

DualUtility/MainsSystems........................................................................................4

ConnectACInputandPowerCablesinParallelSystems......................5

SingleUtility/Mains......................................................................................................5

DualUtility/MainsSystems........................................................................................6

ConnectCommunicationCables...........................................................................7

OverviewofCommunicationCablesinSingleSystems..................................................7

OverviewofCommunicationCablesinParallelSystems................................................8

ConnectRelayCommunicationCard.....................................................................9

CommunicationCardConnectionExample...............................................................10

ConnectGeneralShutdownorRemoteEmergencyPowerOff......................10

ConnectParallelCommunicationCablesinRedundantParallel

Systems..........................................................................................................................11

ConnectParallelCommunicationCablesinCapacityParallel

Systems..........................................................................................................................12

InstallanExternalBatteryCabinet.......................................................................15

InstallATIZPCAandGNDBusbar...........................................................................15

TheBatteryCircuitBreaker.......................................................................................16

ConnectPowerandControlCables........................................................................17

MounttheBatteryCells..............................................................................................19

InstallPanelsandLabelson26”BatteryCabinet(StandAloneOnly)...........20

InstallPanels,LabelsandPalleton26”BatteryCabinet..................................21

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MGEGalaxy500040–130kV A480V

InstallPanelsandLabelson48”BatteryCabinet(StandAloneOnly)...........21

InstallPanelsandLabelson48”BatteryCabinet...............................................22

MGEGalaxy500040–130kV A480V

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IMPORTANTSAFETYINSTRUCTIONS-

SAVETHESEINSTRUCTIONS

SymbolsUsed

WARNING:Indicatesanelectricalhazard,which,ifnotavoided,couldresultininjury

ordeath.

Caution:Indicatesahazard,which,ifnotavoided,couldresultininjuryordeath.

Note:Indicatesimportantinformation.

See:Indicatesthatmoreinformationisavailableonthesubject.

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MGEGalaxy500040–130kV A480V

Specications

ACInput

ACinput40kV A50kV A60kV A80kV A100kV A130kV A

Nominalinputvoltage(V)

480480480480480480

Inputfrequency(Hz)

60Hz60Hz60Hz60Hz60Hz60Hz

Nominalinputcurrent(A)

48597194117151

Maxinputcurrent(A)

597088111150182

Inputcurrentlimit(A)

7085111148182

InputphaserotationA,B,Cclockwise

Inputpowerfactor

>0.98

Inputcurrentbasedonratedloadandbatteriesfullycharged.

Inputcurrentbasedonfullybatteryrecharge,nominalvoltageandratedload.

Currentlimitationthroughelectroniccurrentlimitingisbasedonfullbatteryrechargeand-10%

inputvoltage.

ACOutput

40kV A50kV A60kV A80kV A100kV A130kV A

Nominalinputvoltage(V)

480480480480480480

Nominaloutputcurrent(A)

48597194117151

Batteries

Batteryinput40kV A50kV A60kV A80kV A100kV A130kV A

Nominalvoltage(VDC)

432

Endvoltage(VDC)

356

Max.oatingvoltage

(VDC)

490

Nom

discharge

(A)

90113135180225293

Max

discharge

(A)

109137164219273355

Nominalbatterydischargecurrentbasedonratedloadandnominalbatteryvoltage.

Maximumbatterydischargecurrentbasedonratedloadattheendofthedischarge.

ACBypass

40kV A50kV A60kV A80kV A100kV A130kV A

Inputfrequency(Hz)

606060606060

Nominalinputcurrent(A)

48597194117151

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RecommendedFuses

40kV A50kV A60kV A80kV A100kV A130kV A

Inputandoutputfuserating

(A)

160160160160315315

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MGEGalaxy500040–130kV A480V

ConnectInputandGroundCablesin

SingleSystems

SingleUtility/MainsSystems

1.Removetheprotectioncoverinthebottomof

theenclosure.

2.ConnecttheACinputcablestotheACinput

terminalsandtotheUPSgroundingplate.

3.ConnecttheACoutputcablestotheACoutput

terminalsandtotheUPSgroundingplate.

4.Connectthebatterycablestothebattery

terminals.

5.Securethecablestothecabinet.

6.Reinstallthecoverprotectionforpower

terminals.

DualUtility/MainsSystems

1.Removetheprotectioncoverinthebottomof

theenclosure.

2.ConnecttheACinputcablestotheACinput

terminalsandtotheUPSgroundingplate.

3.ConnecttheACbypasscablestotheACbypass

terminalsandtotheUPSgroundingplate.

4.ConnecttheACoutputcablestotheACoutput

terminalsandtotheUPSgroundingplate.

5.Connectthebatterycablestothebattery

terminals.

6.Securethecablestothecabinet.

7.Reinstallthecoverprotectionforpower

terminals.

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ConnectACInputandPowerCablesin

ParallelSystems

SingleUtility/Mains

Note:AmaximumoftwoUPSunitscanbeinstalledforPn.

1.Removetheprotectioncoverinthebottomoftheenclosure.

2.ConnecttheACinputcablestotheACinputterminalsandtotheUPSgroundingplateforboth

UPSunitsinbothUPSunits.

3.ConnecttheACoutputcablestotheACoutputterminalsandtotheUPSgroundingplateinUPS1.

4.ConnectthethreeloadconnectorsfromACoutputterminalsinUPS1toACoutputterminals

inUPS2.

5.Connectthebatterycablestothebatteryterminals.

6.Securethecablestothecabinet.

7.Reinstallthecoverprotectionforpowerterminals.

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MGEGalaxy500040–130kV A480V

DualUtility/MainsSystems

Caution:IfthetwoUPSunitsareplacedsidebyside,connectasindicatedbelow.Inother

congurations,alwaysmakesurethatthecablesbetweentheUPSunitsandthebypass

sourcehavethesamecross-sectionandthesamelength.Thesameistrueforthecables

betweentheUPSunitsandtheload.

Note:ThedrawingsbelowshowcongurationswithoutanexternalSystemBypassCabinet.

1.Removetheprotectioncoverinthebottomoftheenclosure.

2.ConnecttheACinputcablestotheACinputterminalsandtotheUPSgroundingplateinboth

UPSunits.

3.ConnecttheACbypasscablestotheACbypassterminalsandtotheUPSgroundingplatein

bothUPSunits.

4.ConnecttheACoutputcablestotheACoutputterminalsandtotheUPSgroundingplateinUPS1.

5.ConnectthethreeloadconnectorsfromACoutputterminalsinUPS1toACoutputterminals

inUPS2.

6.Connectthebatterycablestothebatteryterminals.

7.Securethecablestothecabinet.

8.Reinstallthecoverprotectionforpowerterminals.

MGEGalaxy500040–130kV A480V

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ConnectCommunicationCables

OverviewofCommunicationCablesinSingleSystems

Caution:Toensuresufcientisolationofcontrolandcommunicationcables,theymust

berunseparatelyfromthepowercables.Reinforcetheinsulationofthesecontroland

communicationcablesifanyriskofcontactwiththepowercablesexists.

A.Relaycommunicationcard(SELV)

B.Optionalcommunicationcards(SELVor

LV)

C.Externalbatterycircuitbreakercables

(SELV)

D.Generalshutdowncable(SELV)

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MGEGalaxy500040–130kV A480V

OverviewofCommunicationCablesinParallel

Systems

Caution:Toensuresufcientisolationofcontrolandcommunicationcables,theymust

berunseparatelyfromthepowercables.Reinforcetheinsulationofthesecontroland

communicationcablesifanyriskofcontactwiththepowercablesexists.

A.Relaycommunicationcard(SELV)

B.Optionalcommunicationcards(SELVor

LV)

C.Externalbatterycircuitbreakercables

(SELV)

D.Generalshutdowncable(SELV)

E.PCAINTNforconnectionofexternalbypass

cabinetcable(ELV),CANcables(SELV),

andexchange-currentcables(SELV).

MGEGalaxy500040–130kV A480V

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ConnectRelayCommunicationCard

Caution:Isolateandlock-outallpowersourcesforthiscardbeforemakingconnections.

NeverconnectSELV(safetyextralowvoltage)andnon-SELVcircuitstothedifferent

outputsofthesamecard.

Characteristicsofoutputcontacts:

•Permissiblevoltage:250VAC,30VDC

•Permissiblecurrent:2A

•Cable:4x0.93mm²,Ø6.6+/-0.3mm

Characteristicsofinputcontacts:

•Switchedvoltage:5VDC

•Consumption:10mA

•Cable:4x0.34mm²,Ø5+/-0.5mm

1.Removethecoversecuredbythescrews.

2.Runthecommunicationcablesthroughthe

cableentryholes.

3.Connectconductorstotheinputterminals.

A.UPSON

B.UPSOFF

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MGEGalaxy500040–130kV A480V

4.Connectconductorstotheoutputterminals.

A.Generalalarm

B.Batteryfault

C.LoadonUPS

D.Loadonautomaticbypass

E.Loadonbatterypower

F.Lowbatterywarning

5.Putthecoverbackinplaceandsecureitwith

thescrews.

6.Tightenthescrewstolockthecables.

7.Indicatethelocationsofthepowersourceson

thelabels.

8.Insertthecardsinitsslot.

9.Securethecardwithtwoscrews.

CommunicationCardConnectionExample

IfaSELVsourceisused,itmustalwaysbepossibletoisolatethecommunicationcardfromtheupstream

sourcetoensurethesafetyofpersonnelworkingontheinstallation.

ConnectGeneralShutdownorRemoteEmergency

PowerOff

PressingthegeneralshutdownbuttoncausesUPSshutdownandopeningofthebatterycircuitbreaker

(withopeningofthebypassstaticswitchdependingonpersonalizationsettings).TheRemoteEmergency

PowerOff(REPO)notionisapplicabletoinstallationswherepressingthebuttonalsocausestheupstream

NormalACsourceandACbypasssourcecircuitbreakerstoopen.Inparallelsystems,theremustbea

singlegeneralshutdownbuttonwithaseparatecontactforeachUPSunit.

MGEGalaxy500040–130kV A480V

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1.Removethewirejumperfromtheterminal

block.

2.ConnectthegeneralshutdownNCcontactto

terminals1and2(SELV).

3.Securethecable.

ConnectParallelCommunicationCablesinRedundant

ParallelSystems

Note:Thesuppliedcables(33ft)limitthedistancebetweentwoUPSunitstoapproximately

20ft.

1.ConnectacommunicationcablefromXMS02inUPS1toXMS02inUPS2.

2.ConnectacommunicationcablefromXMS03inUPS1toXMS03inUPS2.

3.InstallabluepluginconnectorXMS06inUPS1.

4.ConnectacommunicationcablefromXMS07inUPS1toXMS06inUPS2.

5.InstallaredpluginconnectorXMS07inUPS2.

6.Fittheprotectioncoversuppliedwiththeparallelsystemovertheauxiliaryinterconnectioncables.

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MGEGalaxy500040–130kV A480V

ConnectParallelCommunicationCablesinCapacity

ParallelSystems

Note:Thesuppliedcables(33ft)limitthedistancebetweenthetwoUPSunitsto

approximately20ft.

1.UsetheXMS02andXMS03terminalstocreatealoopbetweenallUPSunitsasshownonthe

illustration(alltheXMS02andXMS03terminalsmustbeused).

MGEGalaxy500040–130kV A480V

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2.Daisy-chaintheUPSunitsusingtheXMS06andXMS07terminals.Fitablueconnectoron

therstUPSunitsandaredplugonthelastUPSunit(alltheXMS06andXMS07connectors

mustbeused).

3.Connectterminals7,8,9,and10ontheauxiliaryterminalblockTB2inthesystembypass

cabinettoUPSterminalblocksXMS04/XMS05pins1,2,3,and4respectivelyandcreatealoop

connectionbetweenthesystembypasscabinetandtheUPSasshown.

4.Fittheprotectioncoversuppliedwiththeparallelsystemovertheauxiliaryinterconnectioncables.

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MGEGalaxy500040–130kV A480V

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InstallanExternalBatteryCabinet

InstallATIZPCAandGNDBusbar

26”and32”BatteryCabinet48”BatteryCabinet

1.IftheA TIZPCAoptionhasbeenpurchased,installtheA TIZPCAintherstbatterycabinet.

2.InstalltheGround(GND)busbar.

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MGEGalaxy500040–130kV A480V

TheBatteryCircuitBreaker

Note:Onlyonecircuitbreakerisnecessaryevenifseveralbatterycabinetsareconnected.

1.Thebatterycircuitbreakerispre-installedinthebatterycabinetfromfactory.

2.Securethebaseplatetothebatterycabinettosupportthecircuitbreaker.

3.SecuretheXR1connectorboxtothebatterycabinetframe.

4.Securethetemperaturesensortothebatterycabinetframe.

5.Whenthebatterieshavebeenconnectedtothecircuitbreaker,installthefrontplateinfront

ofthecircuitbreaker.

BatteryCircuitBreakerControlWiring

TB5

QF1WireColor

Brown

Yellow

Blue/Yellow

Jumper2to4

MGEGalaxy500040–130kV A480V

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APC MGE GALAXY 5000 Specification

Brand: APC

Model: MGE GALAXY 5000

Category: Uninterruptible power supplies (UPSs)

Type: Specification

This manual is also suitable for

MGE Galaxy 5000 40 kVA

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APC MGE GALAXY 5000 Specification

This manual is also suitable for

APC MGE GALAXY 5000 Specification

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