Table of Contents 0- i
0
Section 0
CONTENTS
General Information
General Information ................................ 0A-1
General Description .............................................0A-1
Symbols ..............................................................0A-1
Abbreviations ...................................................... 0A-1
Wire Color Symbols ............................................0A-2
Warning, Caution and Information Label
Locations...........................................................0A-2
Genuine Parts Description .................................. 0A-3
Outboard Motor Identification Number
Location ............................................................ 0A-3
Fuel and Oil Recommendations.......................... 0A-3
Break-In Procedures ...........................................0A-4
Propeller Selection Guide ................................... 0A-4
Battery Requirement ...........................................0A-5
Powerhead Direction of Rotation Description .....0A-5
Specifications.......................................................0A-6
Specifications ...................................................... 0A-6
Service Data ....................................................... 0A-8
Tightening Torque Specifications......................0A-13
Special Tools and Equipment ...........................0A-14
Recommended Service Material .......................0A-14
Special Tool ......................................................0A-15
Maintenance and Tune-Up...................... 0B-1
Precautions...........................................................0B-1
Precautions for Maintenance .............................. 0B-1
General Description .............................................0B-1
Recommended Oil and Lubricants...................... 0B-1
Scheduled Maintenance ......................................0B-1
Periodic Maintenance Schedule Chart................0B-1
Lubrication Point .................................................0B-2
Service Instructions.............................................0B-3
Engine Oil Level Check.......................................0B-3
Engine Oil Change and Engine Oil Filter
Replacement .....................................................0B-3
Gear Oil Change .................................................0B-6
Spark Plug Removal and Installation ..................0B-6
Spark Plug Inspection and Cleaning ...................0B-7
Tappet Clearance Inspection and Adjustment ....0B-8
Idle Speed and Idle Air Control (IAC) Duty
Inspection........................................................0B-13
Ignition Timing Inspection .................................0B-13
Breather Line and Fuel Line Inspection ............0B-14
Low Pressure Fuel Filter Inspection..................0B-15
High Pressure Fuel Filter Replacement ............0B-15
Water Pump and Water Pump Impeller
Inspection........................................................0B-16
Propeller / Propeller Nut and Cotter Pin
Inspection........................................................0B-16
Anodes Inspection.............................................0B-17
Bonding Wires Inspection .................................0B-18
Battery Inspection .............................................0B-18
Bolts and Nuts Inspection .................................0B-20
Oil Pressure Check ...........................................0B-20
Cylinder Compression Pressure Check ............0B-21