Grizzly T31636 Owner's manual

Type
Owner's manual
COPYRIGHT © MARCH, 2020 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#CS20915 PRINTED IN TAIWAN
V1.03.20
MODEL T31636
BENCHTOP ROUTER TABLE
OWNER'S MANUAL
(For models manufactured since 02/20)
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre-
hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip-
ment, such as those dust masks that are specially designed to filter
out microscopic particles.
Table of Contents
INTRODUCTION ............................................... 2
Contact Info.................................................... 2
Manual Accuracy
........................................... 2
Identification
................................................... 3
Controls & Components
................................. 4
Machine Data Sheet
...................................... 5
SECTION 1: SAFETY
....................................... 6
Safety Instructions for Machinery
.................. 6
Additional Safety for Router Tables
............... 8
SECTION 2: SETUP
......................................... 9
Unpacking
...................................................... 9
Needed for Setup
........................................... 9
Inventory
...................................................... 10
Hardware Recognition Chart
....................... 11
Site Considerations
...................................... 12
Assembly
..................................................... 12
Installing Router
........................................... 16
Dust Collection
............................................. 18
SECTION 3: OPERATIONS
........................... 19
Operation Overview
..................................... 19
Stock Inspection Requirements
................... 20
Table T-Slot
................................................. 20
Aligning Fence & Table................................ 21
Using Table Insert
........................................ 21
Adjusting Fence
........................................... 21
Adjusting Router Bit Guard
.......................... 22
Edge Jointing
............................................... 22
Profile Routing
............................................. 23
Routing Small Stock
.................................... 24
Free-Hand Routing
...................................... 24
SECTION 4: ACCESSORIES
......................... 26
SECTION 5: MAINTENANCE
......................... 27
Schedule
...................................................... 27
Cleaning & Protecting
.................................. 27
SECTION 6: SERVICE
................................... 28
Troubleshooting
........................................... 28
Adjusting Mounting Plate
............................. 29
SECTION 7: PARTS
....................................... 30
Main
............................................................. 30
Labels & Cosmetics
..................................... 32
WARRANTY & RETURNS
............................. 33
IMPORTANT NOTICE!
Modification Required for Mounting Your Router
The universal mounting plate that is included with the Model T31636 does not have pre-drilled mounting
holes to hold your router. This is because different brands of routers have different base mounting hole
configurations.
To properly use this router table, you will have to drill holes in the mounting plate that match the base
mounting hole configuration of your router. This procedure will require a drill, the correct size drill bits,
and possibly additional fasteners for mounting the router.
Before beginning any modification to the mounting plate, read the entire SETUP section in this manual to
make sure the person making the modification is capable of performing the required tasks, and to make
sure that your router is firmly secured to the router mounting plate.
-2-
Model T31636 (Mfd. Since 02/20)
We stand behind our machines! If you have ques-
tions or need help, contact us with the information
below. Before contacting, make sure you get the
serial number
and manufacture date from the
machine ID label. This will help us help you faster.
Grizzly Technical Support
1815 W. Battlefield
Springfield, MO 65807
Phone: (570) 546-9663
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Contact Info
We are proud to provide a high-quality owner’s
manual with your new machine!
We
made every effort to be exact with the
instruc-
tions, specifications, drawings, and photographs
in this manual. Sometimes we make mistakes, but
our policy of continuous improvement also means
that
sometimes the machine
you receive is
slightly different than shown in the manual
.
If you find this to be the case, and the difference
between the manual and machine leaves you
confused or unsure about something
,
check our
website for an updated version. W
e post
current
manuals and
manual updates for free
on our web-
site at
www.grizzly.com.
Alternatively, you can call our Technical Support
for help. Before calling, make sure you write down
the
Manufacture Date and Serial Number
from
the machine ID label (see below). This information
is required for us to provide proper tech support,
and it helps us determine if updated documenta-
tion is available for your machine.
Manufacture Date
Serial Number
Manual Accuracy
INTRODUCTION
Model T31636 (Mfd. Since 02/20)
-3-
Identification
Become familiar with the names and locations of the controls and features shown below to better understand
the instructions in this manual.
For Your Own Safety Read Instruction Manual Before Operating Router Table
a) Wear eye protection.
b) Always keep router bit guard in place and in proper operating condition.
c
) Feed workpiece AGAINST rotation of router bit.
d
) Keep fingers away from revolving bit–use fixtures when necessary.
e
) Do not use awkward hand positions.
A. T-Slot
3
4"
B. Table
C. Outfeed Fence
D. Router Bit Guard
E. Starting Pin
F. Infeed Fence
G. Fence Base
H. Fence Lock (1 of 6)
I. Dust Port 1
1
2"
J. Dust Chute 2
1
2"
K. Table Insert
L. Mounting Plate
M. Adjustable Foot (1 of 4)
B
C
D
E
F
H
I
J
K
L
M
A
G
-4-
Model T31636 (Mfd. Since 02/20)
Controls &
Components
To reduce your risk of
serious injury, read this
entire manual BEFORE
using machine.
Figure 1. Router table controls (front).
A
Refer to the following figures and descriptions to
become familiar with the basic controls and com-
ponents of this machine. Understanding these
items and how they work will help you understand
the rest of the manual and minimize your risk of
injury when operating this machine.
A. T-Slot. Provides secure attachment point
for router table accessories, such as miter
gauge, jigs, featherboards, etc.
B. Fence. Provides workpiece support during
router operations. T-slots allow attachment of
hold-downs, featherboards, etc.
C. Router Bit Guard. Provides workpiece vis-
ibility while shielding user during operations.
Figure 2. Router table controls (rear).
D. Fence Locks (2 of 4). Tighten and loos-
en infeed/outfeed fences for side-to-side
adjustment.
E. Dust Port. 1
1
2" dust port connects to user's
dust-collection system. Dust chute adapter
allows for 2
1
2" dust hose.
F. Fence Locks (1 of 2). Tighten and loosen
fence assembly for front-to-rear adjustment.
Figure 3. Mounting plate components.
G. Mounting Plate. Attaches router to table.
H. Table Insert. Provides additional workpiece
control and safety near bit during operations.
I. Starting Pin. Supports workpiece during
beginning of freehand cuts.
B
C
F
E
D
I
H
G
Model T31636 (Mfd. Since 02/20)
-5-
Page 1 of 1 Model T31636
MODEL T31636
BENCHTOP ROUTER TABLE
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
Product Dimensions:
Weight ............................................................................................................................................................................. 29 lbs.
Width (side-to-side) x Depth (front-to-back) x Height .................................................................................27 x 16 x 21-1/2 in.
Footprint (Length/Width) ......................................................................................................................................22 x 14-1/2 in.
Shipping Dimensions:
Type ................................................................................................................................................................... Cardboard Box
Weight .............................................................................................................................................................................. 32 lbs.
Length x Width x Height .......................................................................................................................................27 x 22 x 3 in.
Main Specifications:
Suitable Routers for Mounting .....................................................................................................................................Universal
Floor to Table Height ...................................................................................................................................................16-1/2 in.
Table Size ................................................................................................................................................23-3/4 x 15-3/4
x 1 in.
Number of Table T-Slots ...........................................................................................................................................................1
Table T-Slot Size ..............................................................................................................................................................3/4 in.
Plate Size ............................................................................................................................................................9 x 12 x 3/8 in.
Plate Opening Size ........................................................................................................................................................ 3-7/8
in.
Plate Insert Size ............................................................................................................................................................. 3-7/8
in.
Plate Insert Opening Size ..............................................................................................................................................1-1/4 in.
Fence Size ..............................................................................................................................................27-1/2 x 3/4 x 2-3/4
in.
Fence Board Size .................................................................................................................................. 11-3/4 x 2-3/4 x 3/4 in.
Fence T-Slot Size .............................................................................................................................................................3/8 in.
Dust Port Size ...............................................................................................................................................................1-1/2 in.
Dust Chute Size ............................................................................................................................................................2-1/2 in.
Construction:
Table ................................................................................................................................................................. Laminated MDF
Stand ...................................................................................................................................................................................Steel
Fence Assembly ...............................................................................................................................Extruded Aluminum, Steel
Router Guard ............................................................................................................................................. Clear Polycarbonate
T-Slots ......................................................................................................................................................... Extruded Aluminum
Other Specifications:
Country of Origin ............................................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ...................................................................................................................... 30 Minutes
ISO 9000 Factory ..................................................................................................................................................................Yes
Features:
Clear Polycarbonate Router Guard
Hand-Adjustable Fence Base, Fence Boards, & Feet
Shop Vacuum Compatible 1-1/2" Dust Port & 2-1/2" Adapter
Accessories:
Table Insert w/1-1/4" Diameter Bit Hole
Table Insert Wrench
Starting Pin
Hex Wrench 3mm
Machine Data Sheet
-6-
Model T31636 (Mfd. Since 02/20)
ELECTRICAL EQUIPMENT INJURY RISKS.
You can be shocked, burned, or killed by touching
live electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.
DISCONNECT POWER FIRST.
Always discon-
nect machine from power supply BEFORE mak-
ing adjustments, changing tooling, or servicing
machine. This prevents an injury risk from unin-
tended startup or contact with live electrical com-
ponents.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper-
ators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, dis-
connect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machin-
ery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor-
tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Alerts the user to useful information about proper operation of the
machine to avoid machine damage.
NOTICE
Safety Instructions for Machinery
SECTION 1: SAFETY
Model T31636 (Mfd. Since 02/20)
-7-
WEARING PROPER APPAREL. Do not wear
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to reduce
risk of slipping and losing control or accidentally
contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery
operations may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece mate-
rial. Always wear a NIOSH-approved respirator to
reduce your risk.
HEARING PROTECTION. Always wear hear-
ing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. Never make unapproved modifica-
tions—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing
and balance at all times when operating machine.
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying
debris. Make sure they are properly installed,
undamaged, and working correctly BEFORE
operating machine.
FORCING MACHINERY. Do not force machine.
It will do the job safer and better at the rate for
which it was designed.
NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur-
ing operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for rec-
ommended accessories. Using improper acces-
sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. Never leave machine running
while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine
for damaged, loose, or mis-adjusted parts—or
any condition that could affect safe operation.
Immediately repair/replace BEFORE operating
machine. For your own safety, DO NOT operate
machine with damaged parts!
MAINTAIN POWER CORDS. When disconnect-
ing cord-connected machines from power, grab
and pull the plugNOT the cord. Pulling the cord
may damage the wires inside. Do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intend-
ed operation, stop using the machine! Contact our
Technical Support at (570) 546-9663.
-8-
Model T31636 (Mfd. Since 02/20)
Additional Safety for Router Tables
Serious cuts, amputation, entanglement, or death can occur from contact with spinning bit.
Improperly secured bits or spindle parts/fasteners can fly off and strike nearby operators
or bystanders with great force. Flying dust or debris from cutting operation can cause eye
injuries or blindness. To minimize risk of getting hurt or killed, anyone operating router MUST
completely heed hazards and warnings below.
CUTTING SUPPORT. NEVER cut workpiece
without using a fence, jig, or miter gauge as a
support guide. Otherwise, workpiece could be
aggressively pulled from your hands, drawing
them into spinning bit.
WORKPIECE SIZING. NEVER use workpiece
shorter than 6" without special fixtures or jigs.
Otherwise, workpiece can become trapped
between fence and router bit, which could draw
your hands into spinning bit.
USING SAFETY GUARDS. To prevent ampu-
tation or other injuries, always use a guard.
Fabricate additional guards or jigs for special
circumstances. Use an overhead guard if fence
is removed.
TRIPPING HAZARD. To prevent tripping over
power cord of router when not in use, always dis-
connect it and safely store it out of way.
APPROPRIATE WORKPIECES. Danger of kick-
back and injury is increased when workpiece
has knots, holes, or foreign objects in it. Warped
stock should be flattened with a jointer before you
shape it with router.
TESTING ROTATION. With router disconnected
from power, rotate router spindle to test any new
setup to ensure proper bit clearance before start-
ing router.
INSTALLING ROUTER BIT. Insert at least
3
4 of
bit shank into collet, and allow
1
8" of clearance
between shank and bottom of collet to ensure bit
is securely installed.
AVOIDING AMPUTATION. To avoid making con-
tact with spinning router bit, never place hands
directly over or in front of bit. As one hand
approaches bit, move it away and over to other
side. Always keep hands at least 6" away from
spinning bit.
SECURING LEVERS AND KNOBS. Never oper-
ate router table without first making sure all lock
levers and knobs are tight, and all fence hardware
and guide rails are secure. Otherwise, workpiece
can slip out of alignment while cutting and cause
injury from kickback.
DO NOT FORCE WORKPIECE. Never force
materials past router. Let router bit do the work.
Excessive force is likely to result in poor cutting
results or kickback that could cause serious per-
sonal injury.
BLIND CUTTING. Keep router bit on underside
of workpiece when making blind cuts. This will
decrease risk of accidental contact with spinning
bit.
ROUTER BIT ROTATION. Always feed workpiece
against rotation direction of bit. Otherwise,
workpiece could be aggressively pulled from your
hands, drawing them into spinning bit.
ROUTER BIT HEIGHT. Keep any unused portion
of bit below the table surface to minimize risk of
your hand contacting spinning bit.
ROUTER BIT SPEED. Do not exceed rated
speed of any router bit. Doing so can cause bit to
fracture or explode and cause injury.
Model T31636 (Mfd. Since 02/20)
-9-
SECTION 2: SETUP
The following items are needed, but not included,
for the setup/assembly of this machine.
Description Qty
Safety Glasses ........................................... 1
Phillips Head Screwdriver #2 ..................... 1
Open-End Wrench or Socket 13mm .......... 1
Open-End Wrench 15mm ........................... 1
Straightedge 24" ......................................... 1
Needed for Setup
This machine was carefully packaged for safe
transport. When unpacking, separate all enclosed
items from packaging materials and inspect them
for shipping damage.
If items are damaged
,
please
call us immediately
at (570) 546-9663.
IMPORTANT:
Save all packaging materials until
you are completely satisfied with the machine and
have resolved any issues between Grizzly or the
shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely
helpful if you need to return your machine later.
Unpacking
Wear safety glasses during
the entire setup process!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
-10-
Model T31636 (Mfd. Since 02/20)
Inventory
The following is a list of items shipped with your
machine. Before beginning setup, lay these items
out and inventory them.
If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
Box 1 (Figure 4) Qty
A. Mounting Plate............................................ 1
B. Table ........................................................... 1
C. Table Insert 1
1
4" ......................................... 1
D. Wood Screws 10 x
5
8" (Table) .................... 4
E. Flat Washers 10 (Table) ............................. 4
F. Infeed/Outfeed Fence Boards .................... 2
G. Fence Base ................................................ 1
H. Dust Chute 2
1
2" .......................................... 1
I. Dust Hood .................................................. 1
J.
Fence End Caps ......................................... 2
K.
Knobs 8-Lobe
1
4"-20 (Fence Locks) ........... 6
L.
Flat Washers
1
4" (Fence Locks) ................. 6
M.
Carriage Bolts
1
4"-20 x
3
4" (Fence Locks) ... 4
N.
T-Bolts
1
4"-20 x
3
4" (Fence Locks) ............... 2
O. Router Bit Guard ........................................ 1
P.
Knobs 7-Lobe
1
4"-20 (Bit Guard) ................ 2
Q.
Flat Washers
1
4" (Bit Guard) ....................... 2
R.
Carriage Bolts
1
4"-20 x
3
4" (Bit Guard) ........ 2
S.
Legs ............................................................ 4
T.
Upper Long Braces (Stand)........................ 2
U.
Upper Short Braces (Stand) ....................... 2
V.
Rear Long Brace (Stand) ........................... 1
W.
Lower Short Braces (Stand) ....................... 2
X.
Front Long Brace (Stand) ........................... 1
Y.
Carriage Bolts
5
16"-18 x
1
2" (Stand) ........... 32
Z. Flange Nuts
5
16"-18 (Stand) ...................... 32
AA.
Adjustable Feet .......................................... 4
AB.
Flat Washers
3
8" (Feet) ............................... 4
AC.
Hex Nuts
3
8"-16 (Feet) ................................ 4
AD.
Spanner Wrench 72mm ............................. 1
NOTICE
If you cannot find an item on this list, care-
fully check around/inside the machine and
packaging materials. Often, these items get
lost in packaging materials while unpack-
ing or they are pre-installed at the factory.
AE. Hex Wrench 3mm ....................................... 1
AF. Starting Pin ................................................. 1
Figure 4. T31636 loose parts inventory.
A
B
C
D
E
F
G
H J
R
Q
P
O
N
M
L
K
I
X
W
V
U
T
S
AA
Z
Y
AD
AC
AB
AE
AF
Model T31636 (Mfd. Since 02/20)
-11-
Hardware Recognition Chart
USE THIS CHART TO MATCH UP
HARDWARE DURING THE INVENTORY
AND ASSEMBLY PROCESS.
5mm
5mm
Flat
Head
Cap
Screw
-12-
Model T31636 (Mfd. Since 02/20)
Site Considerations
Figure 5. Minimum working clearances.
27"
16"
Dust Port
Children and visitors may be
seriously injured if unsuper-
vised around this machine.
Lock entrances to the shop
or disable start switch or
power connection to prevent
unsupervised use.
Workbench Load
Refer to the Machine Data Sheet for the weight
and footprint specifications of your machine.
Some workbenches may require additional rein-
forcement to support the weight of the machine
and workpiece materials.
Consider anticipated workpiece sizes and addi-
tional space needed for auxiliary stands, work
tables, or other machinery when establishing a
location for this machine in the shop. Below is
the minimum amount of space needed for the
machine.
Placement Location
Assembly
To assemble router table:
1.
Attach two legs together with (1) lower short
brace at bottom using (4)
5
16"-18 x
1
2" carriage
bolts and
(4)
5
16"-18 flange nuts
(see Figure
6). Repeat with second pair of legs and (1)
lower short brace.
The machine must be fully assembled before it
can be operated. Before beginning the assembly
process, refer to
Needed for Setup
and gather
all
listed items. To ensure the assembly process
goes smoothly, first clean any
parts that are
cov-
ered or coated in heavy-duty rust preventative (if
applicable).
Figure 6. Legs assembled.
Legs
Brace
Feet
x 4
2.
Install (1) adjustable foot in bottom of each
leg with (1)
3
8 " flat washer and (1)
3
8"-16 hex
nut each (see Figure 7).
Figure 7. Feet installed in bottom of legs.
x 4
Model T31636 (Mfd. Since 02/20)
-13-
3. Attach leg assemblies as shown below with
front and rear long braces and (8)
5
16"-18 x
1
2"
carriage bolts and
(8)
5
16"-18 flange nuts.
5.
Place table upside-down on flat surface, then
attach (2) upper long braces to table with (4)
10 x
5
8" wood screws and (4) 10 flat washers
(see Figure 10).
Figure 10. Upper long braces attached to table.
x 4
Figure 11. Router table attached to stand.
6.
Attach table to stand with (8)
5
16"-18 x
1
2" car-
riage bolts and
(8)
5
16"-18 flange nuts (see
Figure 11).
Table
Stand
Bolts
x 8
Note: Brace with model number ID label
should be at front of router table.
Front
Braces
Figure 8. Leg assemblies attached with long
braces.
Long Braces
4. Install (2) upper short braces (see Figure 9)
at top of leg assemblies with (8)
5
16"-18 x
1
2"
carriage bolts and
(8)
5
16"-18 flange nuts.
Figure 9. Short braces installed at top of leg
assemblies.
x 8
x 8
-14-
Model T31636 (Mfd. Since 02/20)
11. Install (2)
1
4"-20 x
3
4" carriage bolts in the
center slot of infeed fence (see Figure 16).
Figure 16. Carriage bolts installed in fence.
Carriage Bolts
Infeed Fence
x 2
9. Insert (2)
1
4"-20 x
3
4" T-bolts (see Figure 14)
in scaled table T-slots and through fence
base, as shown below.
Figure 14. T-bolts inserted through table and
fence base.
Fence
Base
T-Bolt
(1 of 2)
x 2
7.
Insert mounting plate in table, as shown in
Figure 12.
Figure 12. Mounting plate installed in table.
Straightedge
Mounting
Plate
Table Surface
Figure 13. Pattern for aligning mounting plate.
8.
Lay straightedge across mounting plate, table
insert, and table surfaces in pattern shown in
Figure 13. Adjust set screws (see Figure 12)
so that ends of straightedge lay flat on table
surface at all positions of pattern.
IMPORTANT: Mounting plate and table
surface must be aligned evenly to ensure
workpiece does not catch on mounting plate
or table surface and kick back.
Set Screws
(1 of 4)
10. Secure fence base by threading (2) 8-lobe
knobs and (2)
1
4" flat washers onto T-bolts
from Step 9 (see Figure 15).
Figure 15. Fence base secured to table.
x 2
Knob & Flat Washer
(1 of 2)
Model T31636 (Mfd. Since 02/20)
-15-
15. Attach dust hood to back of fence base by
removing the two lock knobs and washers
shown in Figure 19, and re-installing through
holes in dust hood.
Figure 19. Dust hood attached to fence base.
Fence Base
Dust
Hood
x 2
12.
Align carriage bolts with holes in fence base
(see Figure 17) and install infeed fence.
Figure 17. Infeed fence installed on fence base.
Infeed Fence
Fence Base
Carriage Bolts
14. Repeat Steps 11–13 to install outfeed fence
on opposite side of base.
16.
Press (2) fence end caps into position, as
shown in Figure 20, with flat side forward.
Figure 20. End caps pressed into fences.
End Cap
(1 of 2)
13. Secure infeed fence to base with (2)
1
4"
flat washers and (2) 8-lobe knobs (see
Figure 18).
Figure 18. Infeed fence secured to base.
x 2
Fence Base
Knob & Flat Washer
(1 of 2)
Knob & Flat Washer
(1 of 2)
-16 -
Model T31636 (Mfd. Since 02/20)
Installing Router
17. Install (2)
1
4"-20 x
3
4" carriage bolts in top slot
of infeed/outfeed fence faces (see Figure 21).
18.
Attach router bit guard (see Figure 22) to
carriage bolts in fence with (2) 7-lobe
1
4"-20
knobs and (2)
1
4" flat washers.
Figure 21. Carriage bolts installed on fence.
Infeed Fence
Outfeed Fence
x 2
Figure 22. Router bit guard secured to fence
with plastic knobs.
Guard
Knobs & Flat
Washers
19. Insert dust chute into hole at top of dust hood
(see Figure 23).
Figure 23. Dust chute inserted in dust hood.
Dust Chute
x 2
The router mounting plate included with the router
table is designed to attach to the bottom of your
router in the same manner as the router base.
IMPORTANT: When deciding how to orient the
router in relation to the router table, take into
account access to the router controls, such as
depth adjustment knobs, lock levers/knobs, and
the power switch.
Items Needed: Qty
Marking Pen ...................................................... 1
Drill ................................................................... 1
Drill Bits
............................................................. 2
Fasteners
........................................... As Needed
Carriage Bolts
To reduce risk of injury from accidental con-
tact with spinning router bit, ALWAYS make
sure router table is placed on a flat, clean
surface and feet are adjusted before router
operations.
Figure 24. Foot components.
Hex Nut
Foot
21. Adjust router table feet to ensure table is
stable and does not rock.
22.
Tighten hex nuts to secure router table feet.
20. Loosen (4)
3
8"-16 hex nuts (see Figure 24)
on router table feet.
Model T31636 (Mfd. Since 02/20)
-17-
3. Mark front of mounting plate with tape or
other removable substance (see Figure 25).
Figure 25. Proper location of starting pin holes.
Starting
Pin Holes
Figure 28. Example of using router base as a
template to drill mounting holes.
Fastener
Hole
7. Turn mounting plate upside down, and center
router base on plate so marks locating front
of each match (see Figure 28).
8.
Use mounting holes in router base as a tem-
plate to mark locations for drilling holes in
mounting plate (see Figure 28).
Note: There are multiple circles in underside
of the mounting plate to aid in centering
router base as a template.
9.
Remove router base from mounting plate,
drill matching hole sizes in mounting plate for
fasteners.
6.
Remove router base from router (see
Figure 27).
To install router:
1.
DISCONNECT ROUTER FROM POWER!
2. Insert mounting plate into the router table so
that the starting pin holes are to the right of
the opening, as shown in Figure 25.
Note: Starting pin must be installed to feed
into cutter rotation for free-hand routing.
4.
Turn router upside down and position it so
front of router faces same direction as front
of router table.
Front
5. Mark base and router to guide you when
mounting router so that it will correctly face
front of router table (see Figure 26).
Figure 26. Example of locations to mark on
router.
Mark Router
and Router Base
Figure 27. Router base removed from router.
Mark on Base
Marks
-18-
Model T31636 (Mfd. Since 02/20)
Figure 30. Dust hose attached to dust port.
Dust Collection
To connect dust collection system to machine:
1.
Fit 2
1
2" dust hose over the dust chute, as
shown in Figure 30, or remove dust chute
and attach a 1
1
2" dust hose or vacuum.
Secure in place with a hose clamp.
Minimum CFM at Dust Port: 150 CFM
Do not confuse this CFM recommendation with
the rating of the dust collector. To determine the
CFM at the dust port, you must consider these
variables: (1) CFM rating of the dust collector,
(2) hose type and length between the dust col-
lector and the machine, (3) number of branches
or wyes, and (4) amount of other open lines
throughout the system. Explaining how to cal-
culate these variables is beyond the scope of
this manual. Consult an expert or purchase a
good dust collection "how-to" book.
This machine creates a lot of wood chips/
dust during operation. Breathing airborne
dust on a regular basis can result in perma-
nent respiratory illness. Reduce your risk
by wearing a respirator and capturing the
dust with a dust-collection system.
2. Tug the hose to make sure it does not come
off.
Note: A tight fit is necessary for proper
performance.
If router unexpectedly moves or router bit
contacts plate insert or fence during opera-
tion, serious personal injury could result
from the router bit or flying debris. ALWAYS
make sure router is firmly secured to rout-
er table mounting plate before beginning
operations.
11. Position plate on top of router base and
router, so marks made on all three face you
(see Figure 29).
12.
Align mounting holes in base, plate, and
router, fasten mounting plate to router
through base (see Figure 29), then insert
assembly into router table from top.
Figure 29. Example of a router attached to
mounting plate.
10.
Countersink drilled holes in top of mount-
ing plate so fastener heads will be slightly
below top surface of plate. This will pre-
vent workpiece catching on fasteners during
operation.
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Grizzly T31636 Owner's manual

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Owner's manual

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