Xtreme Power Conversion NXRT?3000 User & Installation Manual

Category
Uninterruptible power supplies (UPSs)
Type
User & Installation Manual

This manual is also suitable for


NetworkXtremeRackTowerSeries
(NXRT)
User’s&InstallationManual
XtremePowerConversion™Corporation
NXRT1000,NXRT1500,NXRT2000,NXRT3000USER’SMANUALUNINTERRUPTIBLEPOWERSUPPLY(UPS)
TableofContents
IMPORTANTSAFETYINSTRUCTIONS:.................................................4
INTRODUCTION...........................................................................................6
PRODUCTDESCRIPTION..........................................................................6
SYSTEMCONFIGURATION........................................................................7
DETERMININGTHEPOWERREQUIREMENTSOFYOUR
EQUIPMENT...............................................................................................12
HARDWAREINSTALLATIONGUIDE...................................................12
RACKMOUNTINSTALLATIONSTEPS...............................................19
INITIALCONNECTIONANDSTARTUP:..............................................22
USER’SOPERATIONS..............................................................................24
TROUBLESHOOTING...............................................................................29
SPECIFICATIONS......................................................................................31
SHIPPINGLIST..........................................................................................34
OBTAININGSERVICE...............................................................................35
XTREMEPOWERCONVERSION™(XPC)CORPORATIONLIMITED
WARRANTY...............................................................................................36
APPENDIXA:EXTENDEDBATTERYPACKUSERGUIDE.............37
Thank you for selecting this uninterruptible power supply (UPS). It provides you with protection for
connected equipment. Please read this manual before installing the NXRTSeries UPS models NXRT
1000, NXRT1500, NXRT2000 and NXRT3000 as it provides important information that should be
followedduringinstallationandmaintenanceoftheUPSandbatteries,allowingyoutocorrectlysetup
your system for the maximum safety and performance. Included is information on customer support
and service, if it is required. If you experience a problem with the UPS, please refer to the
Troubleshooting section in this manual to correct the problem. If the problem is not corrected, please
collectinformationsothattheTechnicalSupportpersonnelcanmoreeffectivelyassistyou.
[2]
NXRT1000,NXRT1500,NXRT2000,NXRT3000USER’SMANUALUNINTERRUPTIBLEPOWERSUPPLY(UPS)
EMCStatements‐FCCPart15
Notice:
Pursuanttosection15oftheFCCrules,thisproducthasbeentestedandtherebycomplies
to the conditions of a Class B (NXRT1000, NXRT1500) and Class A (NXRT2000, NXRT3000) digital
device,whichhavebeenestablishedforofferingsufficientprotectionagainstdangerousinterferencefor
installation in a residential area. Installation and use of the equipment should comply with the
instructionsprovided inordertoavoidsuchinterferenceduetotheamountofradiofrequencyenergy
that is radiated and generated by the equipment. In spite of this, we cannot assure that a certain
amountofinterferencemaynotoccurinsomeinstallations.If,byturningonandoff,itcanbededuced
that your radio or television reception is found to be influenced by harmful interference from the
equipment,itisrecommendedtouse oneofthefollowingpreventivemeasures.
Placethereceivingantennainaseparatelocationororientation.
Ensureagreaterdistanceisachievedbetweenthereceiverandtheequipment.
Ensure that your equipment is connected to an outlet on a separate circuit than the
receiver.
Contactatechnicianexperience dwithradioandTVoradealerforfurtherassistance.
ICES003
This Class B Interference Causing Equipment meets all requirements of the Canadian Interference
Causing Equipment Regulations ICES003. Cet appareil numerique de la classe B respecte toutes les
exigenciesduReglementsurlematerielbrouilleurduCanada.
DeclarationofConformityRequest
Unitslabeledwitha ULmarkcomplywiththefollowingstandardsanddirectives:
UL1778
CAUTION: A shieldedtype power cord is required in order to meet FCC emission limits and to
prevent interference to the nearby radio or TV reception. It is essential that only the supplied power
cordbeused.UseonlyshieldedcablestoconnectI/Odevicestothisequipment.
WARNING: Any changes or modifications not expressly approved by the manufacturer of this
devicecouldvoidtheuser’sauthoritytooperatetheequipment.
[3]
NXRT1000,NXRT1500,NXRT2000,NXRT3000USER’SMANUALUNINTERRUPTIBLEPOWERSUPPLY(UPS)
IMPORTANTSAFETYINSTRUCTIONS:
(SAVETHESEINSTRUCTIONS)
CAUTION!(UPShavingInternalBatteries):
Riskof electricalshock Hazardouslive
parts inside this unit are energized from the battery supply even when the input AC power is
disconnected.
CAUTION!(NoUserserviceableParts):Riskofelectri calshock,donotremovecover.
Nouserserviceablepartsinside.Referservicingtoqualifiedservicepersonnel.
CAUTION!(NonisolatedBatterysupply):Riskofelectricshock,batterycircuitisnot
isolatedfromACinput,hazardousvoltagemayexistbetweenbatteryterminalsandground.Testbefore
touching.
WARNING!(Fuses):Toreducetheriskoffire,replaceonlywiththesametypeandsizeoffuse.
WARNING!Unitintendedforinstallationinacontrolledenvironment.
CAUTION!Donotdisposeofbatteriesinafire,thebatterymayexplode.
CAUTION!Donotopenormutilatethebattery,releasedelectrolyteisharmfultotheskinandeyes.
CAUTION!Abatterycanpresentariskofelectricshockandhighshortcircuitcurrent.Thefollowing
precautionshouldbeobservedwhenworkingonbatteries:
Removewatches,ringsorothermetalobjects.
Usetoolswithinsulatedhandles.
To reduce the risk of electric shock, disconnect the UPS from the main supply before installing a
computer interface signal cable. Reconnect the power cord only after signaling interconnections have
beenmade.
Servicingofbatteriesshouldbeperformedorsupervisedbypersonnelwithknowledgeofbatteriesand
therequiredprecautions.Keepunauthorizedpersonnelawayfrombatteries.
TheseUPSunits areextremelyheavy.Donotinstall theUPSinarackorenclosurebyitsfronttwoears
only.Adjustablerackrailsarerequiredforthistypeofinstallation.
The instructions contained within this safety manual are deemed important and should be closely
followed at all times during installation and followup maintenance of the UPS and batteries.
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NXRT1000,NXRT1500,NXRT2000,NXRT3000USER’SMANUALUNINTERRUPTIBLEPOWERSUPPLY(UPS)
 CAUTION
Theunithasadangerousamountofvoltage.IftheUPSindicatorison,theunit’soutletsmayhavea
dangerous amount of voltage even when not plug ged into the wall outlet because the battery may
continuetosupplypower.
Care should be taken to undertake installation indoors, free from electricallyconductive particles
whichareundertemperatureandhumiditycontrol,inordertoreducetheriskofelectricshock.
Itisbesttodisconnectthe deviceusingthepowersupplycord.Ensurethattheequipmentisplacedin
apositionneartheoutletwhereeasilyaccessible.
Except for replacing the batteries, all servicing on this equipment must be carried out by qualified
servicepersonnel.
Before conducting any maintenance, repair, or shipment, first ensure that everything is turned off
completelyanddisconnected.
Foradditionalsafetyinstructions,pleaseusetheSafetyManualasareference.
SpecialSymbols
ThefollowingsymbolsusedontheUPSwarnyouofprecautions:
RISKOFELECTRICSHOCK‐Pleaseobservethewarningthatariskofelectricshockispresent
CAUTION: REFER TO OPERATOR’S MANUAL‐Refer to the operator’s manual for additional
information,suchasimportantoperatingandmaintenanceinstructions.
SAFEGROUNDINGTERMINAL‐Indicatesprimarysafeground
LOAD ON/OFF Pressing the button turns on/off the output receptacles and the indicator
light.
RJ45RECEPTACLEThereceptacleprovidesnetworkinterfaceconnectionsandtelephoneor
telecommunicationsequipmentshouldnotbepluggedintoit.
Please do not discard of the UPS or the UPS batteries as the UPS may have valveregulated
leadacidbatteries.Pleaserecyclebatteriesappropriately.
[5]
NXRT1000,NXRT1500,NXRT2000,NXRT3000USER’SMANUALUNINTERRUPTIBLEPOWERSUPPLY(UPS)
INTRODUCTION
The information provided in this manual covers single phase 10003000 VA uninterruptible power
systems,theirbasicfunctions,operatingprocedures , optionsavailableandemergencysituations.Italso
includes information on how to ship, store, handle, and install the equipment. Only detailed
requirementsoftheUPSunitsaredescribedherein, andinstallationmust becarriedoutinaccordance
withthis manual.Electricalinstallationmust alsocarefully followlocal legislationandregulations.Only
qualifiedpersonnelshouldconducttheseinstallationsasfailuretoacknowledgeelectricalhazardscould
provetobefatal.
PRODUCTDESCRIPTION
Many different kinds of s ensitive electrical equipment can be protected by an Uninterruptible Power
Supply(UPS)includingcomputers,workstations,processcontrolsystems,telecommunicationssystems,
salesterminals,othercriticalinstrumentation, etc.The purpose oftheUPSistoprotectthese systems
frompoorqualityutilitypower,completelossofpower,orotherassociatedproblems.
Electrical interference exists in many forms, causing problems in AC power, from lightning, power
company accidents and radio transmission motors, air conditioners, and vending machines. Protection
of sensitive electrical equipment is vital to protect against power outages, low or high voltage
conditions, slow voltage fluctuations, frequency variations, differential and com monmode noise,
transients,etc.
Toprevent powerline problemsfromreachingcriticalsystemscausingdamageto software,hardware,
and equipment malfunctions, the UPS maintains constant voltage, isolating critical load output and
cleaningtheutilityACpower.
DoubleConversionOnLineTechnology
A double conversion online technology UPS provides completely isolated, clean, uninterrupted single
phase power to your critical systems, while maintaining the batteries for their maximum potential. In
theeventthatthepowerfailurelastslongerthantheUPSbackuptime,theUPSwillshutdownavoiding
battery damage. When the input AC voltage returns, the UPS will automatically return online to
rechargethebatteries.
Asshowninfig.1blockdiagram:
Aninputfilterreducestransientson theincomingutility.
Tomaintainfullbatterycharge,theACinputpowerisrectifiedandregulatedintherectifier
feedingpowertothebatteryconverterandinverter.
DCpowerisconvertedtoACintheinv erter,passingitontotheload.
Powerismaintainedfromthebatteryduringapowerfailure.
Theconverterincreasesvoltageappropriatelyfortheinverter.
[6]
NXRT1000,NXRT1500,NXRT2000,NXRT3000USER’SMANUALUNINTERRUPTIBLEPOWERSUPPLY(UPS)
Figure1BlockDiagram
DiagnosticTests
When the UPS is started, a diagnostic test is automatically executed, checking the electronics and
batteries,reportinganyproblemsontheLCDdisplay.Adiagnostictestcanalsobeperformedmanually
fromthefrontpanelatanytime.
SYSTEMCONFIGURATION
The UPS device and the internal batteries make up the system. Depending on the site and load
requirementsoftheinstallation, certainadditionaloptionsareavailableforthesolution.
PlanningaUPSsystem,thefollowingshouldbetakenintoconsideration:
The total demand of the protected system shall dictate the output power rating (VA). Allow a
marginforfutureexpansionorcalculationinaccuraciesfrommeasuredpowerrequirem ents.
Backup time required will indicate the battery size needed. If the load is less than the UPS
nominalpowerrating,thenactualbackuptimeislonger.
Thefollowingoptionsareavailable:
o ExtendedBatteryPacks
NXRTEBP1for1000
NXRTEBP2for1500
NXRTEBP3for2000/3000
o ConnectivityOptions–SNMP/WEBcard
o XtremePowerDistributionUnits(XPDU)
SeetheSpecificationsectionofthismanualforadditionalmodelinformation.
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NXRT1000,NXRT1500,NXRT2000,NXRT3000USER’SMANUALUNINTERRUPTIBLEPOWERSUPPLY(UPS)
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NXRT1000,NXRT1500,NXRT2000,NXRT3000USER’SMANUALUNINTERRUPTIBLEPOWERSUPPLY(UPS)
LEDDescription
TheUPShasthreeLED’sonthefrontcontrolpanel.TheseLED’sallowtheusertoquicklyunderstandif
anyactionisneeded.
RedLED
IfthisLEDisilluminateditindicatesafaultand theUPSwillhavenooutput.Faultsthatwouldindicate
thisalarmconditioninclude:
Overload
Inverterfault
BUSfault
Overtemperaturefault
[9]
NXRT1000,NXRT1500,NXRT2000,NXRT3000USER’SMANUALUNINTERRUPTIBLEPOWERSUPPLY(UPS)
YellowLED
IfthisLEDisilluminateditindicatestheuserneedstotakesomeaction,andincluded:
UPSinBypassMode
BatteriesOvercharged
Chargerfault
Fanfault
Batteriesdischargedtolowvoltagelevel
GreenLED
IfthisLEDisilluminateditindicatesthateverythingisnormalandtheUPSisbeingpoweredbyincoming
ACutilityorbythebatteries.
LCDDescriptions
TherearefourlinesofinformationintheLCDdisplay.Eachlineprovidesspecificinformationrelatedto
the unit status and/or operation. Line information will be described from top to bottom with the top
beinglineone.
LineOne
Providesdataintonumericsections,withthedatacorrespondingtotheapplicablecategoryinlineone
andtwo
LineTwo
Allowstheusertoidentifywhichvariableinformationisbei ngdisplayed.
Input
Output
Battery
Load
Temperature
LineThree
Thisisagraphicssectionwithloadgraphicsontheleftandbatterygraphicsontheright.Thefailureicon
willappearinthissectionwhena failureoccurs.
[10]
NXRT1000,NXRT1500,NXRT2000,NXRT3000USER’SMANUALUNINTERRUPTIBLEPOWERSUPPLY(UPS)
LineFour
ThisindicatesthestatusoftheUPS.
ONLINE=utilitymode
ONBATT=batterymode
ONBPS=bypassmode
UPSOFF=standbymode
RS232StandardInterface
TheRS232interfaceusesa9pinfemaleDsubconnector.Informationprovidedincludesdataabout
utility,loadandtheUPS.Theinterfaceportpinsandtheirfunctionsareidentifiedinthefollowingtable:
PIN# FUNCTIONS
1,4,6,7,8 NOTUSED
2 TRANSMIT
3 RECEIPT
5 GND
9 REMOTEWAKEUP
CAUTION:MAXRATEDVALUES12VDC
SNMPCommunicationsOption
TheUPSprovidesanintelligentslotforinternalorexternalnetworkcard.Thisspecialintelligentnetwork
cardcanbecompatiblewithpopularsoftwareandhardwarefoundonthewebandinoperating
systems.ItcansupportoperatingsystemssuchasHPOpenView,IBMNetview,SUNNetmanager,etc.
ThisenablestheUPStoprovideinstantUPSandpow erinformationoverthenetwork.Pleasecontact
yourresellerforadditionaldetails.
Notes
TheUPScanbemonitoredthroug htheRS232interfaceortheSNMPcard,butonlyonewayatatime.
TheusercanchooseRS23 2orSNMPcommunicationsthroughthecommunicationsswitchontherear
paneloftheUPS.RS232ischoseniftheswitchisdepressedtotheRS232position,andSNMPischosenif
theswitchisdepressedtotheSNMPposition.Whentherearetwoormoremonitoredpiecesof
equipment,thegroundofeachpieceofequipmentshouldbeshared.TheSNMPcardisconfiguredas
DHCPbydefaultIPsetting.
[11]
NXRT1000,NXRT1500,NXRT2000,NXRT3000USER’SMANUALUNINTERRUPTIBLEPOWERSUPPLY(UPS)
RemoteEmergencyPowerOff(REPO)Port
AcustomersuppliedswitchlocatedremotelycanbeusedtoopentheREPOconnectionandallowsthe
UPSoutputreceptaclestobeswitchedoff.SincetheREPOshutsdowntheequi pmentimmediately,
orderlyshutdownproceduresarenotfollowedbyanypowermanagementsoftware.TheUPSwillhave
tobemanuallyrestartedinordertoregainpowertotheoutletsontheUPS.
DETERMININGTHEPOWERREQUIREMENTSOFYOUR
EQUIPMENT
1. MakesurethetotalVoltAmp(VA)requirementsofyourconnectedequipmentdoesnotexceed
the maximum VA rating for the UPS. The maximum VA ratings are shown in the Specifications
sectionofthisdocument.
2. Ensurethat theequipmentpluggedinto thebatterypoweredoutlets doesnotexceedtheUPS
ratedcapacity.IfUPSratedcapacitiesareexceeded,anoverloadconditionmayoccurandcause
theUPStoshutdownandtripthecircuitbreaker.
3. If the power requirements of your equipment are listed in values other than VoltAmps (VA),
convert Watts (W) or Amps (A) into VA by doing the calculations below. Note: The equation
below only calculates the maximum amount of VA that the equipment can use, not what is
typicallyusedby theequipmentat anygiventime. Usersshouldexpectusagerequirements to
beapproximately60%ofthevaluetoestimatepowerrequirements:
Watts(W)x1.43=_____VAor_____Amps(A) x120=_____VA
Addthetotalsforalloftheequipmentandmultiplythistotalby0.65tocalculateactualpower
requirements.
Note:Manyfactorscanaffecttheamountofpowerthatyourcomputersystemwillrequire.The
totalloadthatyouwillbeplacingonthebatterypoweredoutletsshould notexceed85%ofthe
UPScapacity.
HARDWAREINSTALLATIONGUIDE
InspecttheUPSuponreceipt.Thepackagingisrecyclable;keepitforreuseordisposeofproperly.
SafetyInformation
Informationpresentedhereisvitaltoallpersonnel.PleasereadallSafetyinformation.
StorageandTransportation
[12]
NXRT1000,NXRT1500,NXRT2000,NXRT3000USER’SMANUALUNINTERRUPTIBLEPOWERSUPPLY(UPS)
PleasehandletheUPSandassociatedequipmentwithextremecautionsinceahighamountofenergyis
containedinthebatteries. Alwayskeeptheunitinanuprightpositionasmarkedonthepackaging,and
neverdroptheunit.
PleaseadheretothefollowinginstructionsiftheUPSisnotinstalledimmediately:
Storetheequipmentasisinitsoriginalpackingandshippingcarton.
Donotstoreintemperaturesoutsidetherangeof‐15°Cto+25°C
Ensurethattheequipmentisfullyprotectedfromwetordampareasandfrommoistair.
Inordertomaintainthebatteries,theUPSshouldberechargedevery6monthsforatleast8hours.
If flammable substances such as gases or fumes are present, or if the room is airtight, a hazardous
situationmayexistinwhichnoelectricalequipmentshouldbeoperated.
Theinstructionsinthis manualexplainhowtoinstalltheUPSsafely.Notacknowledgingsuchelectrical
hazardsmaybefatalkeepthismanualforfuturereference.
WARNING!
It is strongly recommended that the UPS cabinet not be opened as components have very
high voltage and touching those components may be fatal. Only a qualified technician or
authorizedagentmayservicetheunit.
The UPS unit’s output receptacles carry live voltage even when not connected to an input
voltagesource.TheUPShasitsowninternalenergysource.
Environment
Ensure that all environmental concerns and require ments are met according to specifications listed in
this document, otherwise the safety of installation personnel cannot be guaranteed, and the unit may
malfunction.
EnsurethatyourememberthefollowingwhenlocatingtheUPSsystemandbatteryoptions:
Avoid extremes of temperature and humidity. Maximum battery life can be attained with a
recommendedtemperaturerangeof+15°Cto+25°C.
Provideprotectionfortheequipmentfrommoisture.
Spaceandventilationrequirementsmustbemet.Ensurethereis100mmbehindand50mmon
thesidesoftheUPSforproperventilation.
EnsurethatthefrontoftheUPSremainsclearforuseroperation.
[13]
NXRT1000,NXRT1500,NXRT2000,NXRT3000USER’SMANUALUNINTERRUPTIBLEPOWERSUPPLY(UPS)
Installation
Standardbrackets
[14]
NXRT1000,NXRT1500,NXRT2000,NXRT3000USER’SMANUALUNINTERRUPTIBLEPOWERSUPPLY(UPS)
19”CabinetEarInstallation
[15]
NXRT1000,NXRT1500,NXRT2000,NXRT3000USER’SMANUALUNINTERRUPTIBLEPOWERSUPPLY(UPS)
VerticalInstallationSteps
[16]
NXRT1000,NXRT1500,NXRT2000,NXRT3000USER’SMANUALUNINTERRUPTIBLEPOWERSUPPLY(UPS)
WallmountedInstallationSteps
[17]
NXRT1000,NXRT1500,NXRT2000,NXRT3000USER’SMANUALUNINTERRUPTIBLEPOWERSUPPLY(UPS)
19”Rackmountusing5in1bracket

[18]
NXRT1000,NXRT1500,NXRT2000,NXRT3000USER’SMANUALUNINTERRUPTIBLEPOWERSUPPLY(UPS)
RACKMOUNTINSTALLATIONSTEPS
UPSRailInstallationInstructionsto19”Cabinet
1.
2.
3.
[19]
NXRT1000,NXRT1500,NXRT2000,NXRT3000USER’SMANUALUNINTERRUPTIBLEPOWERSUPPLY(UPS)
4. 
5. 
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Xtreme Power Conversion NXRT?3000 User & Installation Manual

Category
Uninterruptible power supplies (UPSs)
Type
User & Installation Manual
This manual is also suitable for

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