W-Series, 2-Piece Control Top
and Switch-Only Options
Read and understand this manual
prior to installing, operating or servicing this equipment.
611 Sugar Creek Road
Delavan, WI 53115 USA
Tel: (800) 252-5200 or (262) 728-1900
Fax: (800) 252-5012 or (262) 728-4904
E-mail: [email protected]
Web site: www.spxpe.com
Information contained in this manual is subject to change
without notice and does not represent a commitment on the
part of Waukesha Cherry-Burrell. No part of this manual
may be reproduced or transmitted in any form or by any
means, electronic or mechanical, including photocopying
and recording, for any purpose, without the express written
permission of Waukesha Cherry-Burrell.
Copyright © 2008 SPX All Rights Reserved.
Revised Date: April 2008
Publication: 95-03083
April 2008 95-03083 Page 3
Waukesha Cherry-Burrell Table of Contents
Waukesha Cherry-Burrell Warranty ................................................4
Shipping Damage or Loss .............................................................................4
Warranty Claim .............................................................................................4
Safety .....................................................................................................5
Care of Stainless Steel ..........................................................................6
Stainless Steel Corrosion ..............................................................................6
Elastomer Seal Replacement Following Passivation ....................................6
Care of Acrylic Control Top Covers .............................................................6
Introduction ..........................................................................................7
General Information ......................................................................................7
Models and Specifications ............................................................................7
Materials .......................................................................................................7
Operating Parameter .....................................................................................7
Temperature ......................................................................................7
Installation and Operation ..................................................................8
Routing for Compressed Air, Vent and Wiring ............................................8
Solenoids Operation ......................................................................................9
Barrel-Type Solenoid ........................................................................9
Solenoid Operation ...........................................................................9
W60 / W80 / W90 Single Seat Solenoid and Port Arrangements ................9
W70 Series Mix Proof and W75RS PMO Solenoid and Port Arrangements 9
Wiring and Pin Instructions: Set & Forget Switch .......................................11
Wiring and Pin Instructions: Proximity and Micro Switches .......................16
Maintenance .........................................................................................27
Important Safety Tips. ..................................................................................27
Detaching Valve and Control Module from Service ........................27
Inspection ......................................................................................................27
Maintenance Intervals ...................................................................................27
Removal from Valve and Disassembly ........................................................27
Removal from Valve .........................................................................27
Disassembly ......................................................................................28
Assembly ......................................................................................................28
Switches ........................................................................................................28
Set & Forget Switch ..........................................................................28
Micro Switch .....................................................................................34
Proximity Switch ..............................................................................34
Set & Forget Control Top .............................................................................36
W-Series 2-Piece Control Module with Proximity or Micro Switches ........38
Set & Forget, Switch-Only ...........................................................................40
Exterior Mount Proximity Switch .................................................................41
Valve Mount Proximity Switch ....................................................................42
Troubleshooting ...................................................................................43
Warranty Waukesha Cherry-Burrell
Page 4 95-03083 April 2008
Waukesha Cherry-Burrell Warranty
Seller warrants its products to be free from defect in materials and workmanship for a period of one (1) year from the date
of shipment. This warranty shall not apply to products which require repair or replacement due to normal wear and tear or
to products which are subjected to accident, misuse or improper maintenance. This warranty extends only to the original
Buyer. Products manufactured by others but furnished by Seller are exempted from this warranty and are limited to the
original manufacturer’s warranty.
Seller’s sole obligation under this warranty shall be to repair or replace any products that Seller determines, in its
discretion, to be defective. Seller reserves the right either to inspect the products in the field or to request their prepaid
return to Seller. Seller shall not be responsible for any transportation charges, duty, taxes, freight, labor or other costs. The
cost of removing and/or installing products which have been repaired or replaced shall be at Buyer’s expense.
Seller expressly disclaims all other warranties, express or implied, including without limitation any warranty of
merchantability of fitness for a particular purpose. The foregoing sets forth Seller’s entire and exclusive liability, and
Buyer’s exclusive and sole remedy, for any claim of damages in connection with the sale of products. In no event shall
Seller be liable for any special consequential incidental or indirect damages (including without limitation attorney’s fees
and expenses), nor shall Seller be liable for any loss of profit or material arising out of or relating to the sale or operation
of the products based on contract, tort (including negligence), strict liability or otherwise.
Shipping Damage or Loss
If equipment is damaged or lost in transit, file a claim at once with the delivering carrier. The carrier has signed the Bill of
Lading acknowledging that the shipment has been received from WCB in good condition. WCB is not responsible for the
collection of claims or replacement of materials due to transit shortages or damages.
Warranty Claim
Warranty claims must have a Returned Goods Authorization (RGA) from the Seller before returns will be accepted.
Claims for shortages or other errors, exclusive of transit shortages or damages, must be made in writing to Seller within
ten (10) days after delivery. Failure to give such notice shall constitute acceptance and waiver of all such claims by Buyer.
Waukesha Cherry-Burrell Safety
April 2008 95-03083 Page 5
Safety
READ AND UNDERSTAND THIS MANUAL
PRIOR TO INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT
Waukesha Cherry-Burrell recommends users of our equipment and designs follow the latest Industrial Safety Standards.
At a minimum, these should include the industrial safety requirements established by:
1. Occupational Safety and Health Administration (OSHA), Title 29 of the CFR
Section 1910.212- General Requirements for all Machines
2. National Fire Protection Association, ANSI/NFPA 79
ANSI/NFPA 79- Electrical Standards for Industrial Machinery
3. National Electrical Code, ANSI/NFPA 70
ANSI/NFPA 70- National Electrical Code
ANSI/NFPA 70E- Electrical Safety Requirement for Employee Workplaces
4. American National Standards Institute, Section B11
Attention: Servicing energized industrial equipment can be hazardous. Severe injury or death can result from electrical
shock, burn, or unintended actuation of controlled equipment. Recommended practice is to disconnect and lockout
industrial equipment from power sources, and release stored energy, if present. Refer to the National Fire Protection
Association Standard No. NFPA70E, Part II and (as applicable) OSHA rules for Control of Hazardous Energy Sources
(Lockout-Tagout) and OSHA Electrical Safety Related Work Practices, including procedural requirements for:
• Lockout-tagout
• Personnel qualifications and training requirements
• When it is not feasible to de-energize and lockout-tagout electrical circuits and equipment before working on or near
exposed circuit parts
Locking and Interlocking Devices: These devices should be checked for proper working condition and capability of
performing their intended functions. Make replacements only with the original manufacturer’s renewal parts or kits.
Adjust or repair in accordance with the manufacturer’s instructions.
Periodic Inspection: Industrial equipment should be inspected periodically. Inspection intervals should be based on
environmental and operating conditions and adjusted as indicated by experience. At a minimum, an initial inspection
within 3 to 4 months after installation is recommended. Inspection of the electrical control systems should meet the
recommendations as specified in the National Electrical Manufacturers Association (NEMA) Standard No. ICS 1.3,
Preventative Maintenance of Industrial Control and Systems Equipment, for the general guidelines for setting-up a
periodic maintenance program.
Replacement Equipment: Use only replacement parts and devices recommended by the manufacturer to maintain the
integrity of the equipment. Make sure the parts are properly matched to the equipment series, model, serial number, and
revision level of the equipment.
Warnings and cautions are provided in this manual to help avoid serious injury and/or possible damage to equipment:
DANGER: marked with a stop sign.
Immediate hazards which WILL result in severe personal injury or death.
WARNING: marked with a warning triangle.
Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION: marked with a warning triangle.
Hazards or unsafe practices which COULD result in minor personal injury or product or property damage.
Care of Stainless Steel Waukesha Cherry-Burrell
Page 6 95-03083 April 2008
Care of Stainless Steel
Stainless Steel Corrosion
Corrosion resistance is greatest when a layer of oxide film is formed on the surface of stainless steel. If film is disturbed or
destroyed, stainless steel becomes much less resistant to corrosion and may rust, pit or crack.
Corrosion pitting, rusting and stress cracks may occur due to chemical attack. Use only cleaning chemicals specified by a
reputable chemical manufacturer for use with 300 series stainless steel. Do not use excessive concentrations, temperatures
or exposure times. Avoid contact with highly corrosive acids such as hydrofluoric, hydrochloric or sulfuric. Also avoid
prolonged contact with chloride-containing chemicals, especially in presence of acid. If chlorine-based sanitizers are used,
such as sodium hypochlorite (bleach), do not exceed concentrations of 150 ppm available chlorine, do not exceed contact
time of 20 minutes, and do not exceed temperatures of 104°F (40°C).
Corrosion discoloration, deposits or pitting may occur under product deposits or under gaskets. Keep surfaces clean,
including those under gaskets or in grooves or tight corners. Clean immediately after use. Do not allow equipment to set
idle, exposed to air with accumulated foreign material on the surface.
Corrosion pitting may occur when stray electrical currents come in contact with moist stainless steel. Ensure all electrical
devices connected to the equipment are correctly grounded.
Elastomer Seal Replacement Following Passivation
Passivation chemicals can damage product contact areas of WCB equipment. Elastomers (rubber components) are most
likely to be affected. Always inspect all elastomer seals after passivation is completed. Replace any seals showing signs of
chemical attack. Indications may include swelling, cracks, loss of elasticity or any other noticeable changes when
compared with new components.
Care of Acrylic Control Top Covers
Acrylic covers may be cleaned using a mild detergent and warm water. Be sure to clean the water regularly, as any
entrapped dirt in the cleaning water can cause scratching. Use a soft or sponge cloth, and avoid applying pressure. Rinse
thoroughly with clean water, and dry by blotting the residual water with a clean cloth or chamois. Do not rub the surface.
CAUTION: DO NOT use abrasive cleaners, window cleaning sprays, solvents (such as acetone, gasoline,
benzene, lacquer thinner), or chlorinated solvents for cleaning control top covers. These agents will damage
and/or attack the control top covers.
Waukesha Cherry-Burrell Introduction
April 2008 95-03083 Page 7
Introduction
For valve information, please refer to the specific publication assigned to the type of valve you have. For additional
product information, please see our web site at http://www.spxprocessequipment.com/sites/wcb/literature.asp.
General Information
Information in this manual should be read by all personnel involved in installation, setup, operation and maintenance of
W-Series control tops and switch-only options.
NOTE: In this manual, “stem-raised” is understood to be when the valve stem is fully retracted into the actuator. “Stem-
lowered” is understood to be when the valve stem is fully extended out from the actuator.
NOTE: The terms "control top" and "control module" are used interchangeably.
Models and Specifications
Control Modules are used with pneumatically actuated valves to protect and deploy stem feedback switches and/or air
solenoid valves. These NEMA 4X enclosures mount on top of the valve actuator. An indicator stem extends into the
control top, providing a position measurement surface for the feedback switches.
This manual covers the W-Series 2-piece control top. The W-Series 3-piece control top (O&M manual 95-03077) is
obsolete but service parts are available. W-Series 2-piece control modules are retrofit-able on all W-Series valves shipped
since 1995.
Materials
Operating Parameter
Temperature
W-Series control modules are designed to work in a temperature environment of 32°F to 140°F (0° - 60°C). W-Series
control modules are intended for normal exterior cleaning procedures.
See "Care of Acrylic Control Top Covers" on page
6 for more details.
Figure 1: 2-Piece Control Top
A Stainless steel base
B Set & Forget switch
C 1-piece, see-through acrylic top
D O-ring seal
E Mounting cup
F Attachment set screws
G Indicator stem
H Target (inside switch)
I Vent Plug (control module)
J O-Ring
K Switch Bracket
L Proximity or Micro Switch
Installation and Operation
Waukesha Cherry-Burrell
Page 8 95-03083 April 2008
Installation and Operation
Routing for Compressed Air, Vent and Wiring
Compressed air is routed through the base from Air-In
(item B) to a V-groove air-plenum (item A) in the inside
diameter (item F). Supply channels from the plenum feed
each of three (3) threaded solenoid mounts (item S) on top.
An energized solenoid passes air to the adjacent, non-
threaded outlet hole, feeding the corresponding side (item
H) and underside (item I) air ports.
For air routing to the top of an actuator, for example, W60
Air-to-Lower, the side port is plugged, and the underside
port uses a vent plug and o-ring to connect to the air
connection on top of the actuator.
For air routed to the side of the actuator, for example W60
Air-to-Raise or the actuator sidewall for W70, the
underside port is plugged and the side port is open.
For unused solenoid ports, both the side and underside
ports are plugged, and the top threaded mount is plugged.
Vent air from the top of the actuator is routed through the
control module base via underside port no. 8. A venting
plug and o-ring are used to connect the actuator port to
port no. 8. Vent air passes through the module to the side
vent plug (item D) in the base.
Wiring is routed inside the control module from the side
port (item H) to the joined top port. A cable strain relief or
optional pin-connector is used on the side port.
Installation of the top is secured using three (3) setscrews
(item C) in the side of the base.
Figure 2: Base Underside View Figure 3: Base Top View
A. V-Groove Plenum with
air supply channels
B. Air-In
C. Setscrew
D. Vent
E. Wire
F. Inside Diameter
G. To p
H. Side
I. Underside
J. O-Ring
S. Solenoid Mount
VA100-633
VA100-634
A. V-Groove Air Plenum
B. Air-In
C. Setscrew
D. Vent
E. Wire
F. Inside Diameter View
G. To p Vi e w
H. Side View
I. Underside View
S. Solenoid Mount
Figure 4: Routing for Compressed Air, Vent and Wiring
VA100-632
Waukesha Cherry-Burrell Installation and Operation
April 2008 95-03083 Page 9
Solenoids Operation
Barrel-Type Solenoid
• 24VDC (5-25VDC) typically used on all valves
• Up to three (3) solenoids
• Ports in the base are numbered
• On single-seat valves, the air boost requires two (2)
solenoids
• 120VAC (50-60Hz) solenoid is available
Solenoid Operation
Solenoids direct compressed air through the ports in the
base of the control top to drive the motion of the valve. For
the solenoid to work correctly and achieve the required
valve condition, specific ports must be open or plugged.
Many configurations are possible.
Figure 5 and Figure 6
list the appropriate configurations for W60/W80/W90 and
W70 valves. Prior to startup, perform a functional test on
each valve by applying compressed air.
W60 / W80 / W90 Single Seat Solenoid and Port Arrangements
W70 Series Mix Proof and W75RS PMO Solenoid and Port Arrangements
Figure 5: Single Seat Solenoid Arrangements W60/W80/W90
Figure 6: Solenoid Arrangements, W70 Series Mix Proof and W75RS PMO Mix Proof
Single Seat - No Solenoid - AR Plug Plug Plug Plug Plug Plug Plug Plug Plug Vent Open Plug
Single Seat - No Solenoid - AL & AA Plug Plug Plug Plug Plug Plug Open Plug Plug Vent Plug Plug
Single Seat - 1 Solenoid - AR Solenoid Plug Plug Open Plug Plug Plug Plug Plug Vent Open Open
Single Seat - 1 Solenoid - AL Solenoid Plug Plug Plug Plug Plug Plug Vent Plug Open Plug Open
Single Seat - 2 Solenoids - Air Boost & AA Solenoid Solenoid Plug Open Plug Plug Plug Plug Vent Open Plug Open
Single Seat 3 Pos. AR - 2 Solenoid Solenoid Solenoid Plug Open Open Plug Plug Plug Plug Vent Open Open
Note:
For W60 / W80 / W90 s i ngl e se at val ves:
AR = Air to raise actuator, AL = Air to lower actuator, AA = Air to air actuator
AR (2) Solenoids: Solenoid 1 = AR; Solenoid 2 = Air boost
AL (2) Solenoids: Solenoid 1 = Air boost; Solenoid 2 = AL
3-Position AR Actuator (2) Solenoids: Solenoid 1 = Valve open; Solenoid 2 = M id-position
VA100 -585
Valve Configuration
Solenoid
Location
1
Solenoid
Location
2
Solenoid
Locati on
3
Port
1
Port
2
Port
3
Port
4
Top
Port
In
Port
Port
5
Port
6
Port
8
M ix Proof - No Solenoid Plug Plug Plug Plug Plug Plug Plug Plug Plug Vent Op en Plug
Mix Proof - 1 Solenoid Solenoid Plug Plug Open Plug Plug Plug Plug Plug Vent Open Op en
Solenoid Solenoid Plug Open Op en Plug Plug Plug Plug Vent Open Open
Mix Proof - 3 Solenoids Solenoid Solenoid Solenoid Open Op en Open Plug Plug Plug Vent Open Open
Mix Proof Radial Seal (RS) - No Solenoid Plug Plug Plug Plug Plug Plug Plug Plug Plug Open Plug Plug
Mix Proof Radial Seal (RS) - 1 Solenoid Solenoid Plug Plug Open Plug Plug Plug Plug Plug Open Plug Open
Mix Proof Radial Seal (RS) - 2 Solenoids Solenoid Solenoid Plug Open Open Plug Plug Plug Plug Open Plug Open
Mix Proof Radial Seal (RS) - 3 Solenoids Solenoid Solenoid Solenoid Open Op en Open Plug Plug Plug Open Plug Op en
PM O - No Solenoid Plug Plug Plug Plug Plug Plug Open Plug Plug Op en Op en Plug
PM O - 1 Solenoid Solenoid Plug Plug Op en Plug Plug Op en Plug Plug Op en Op en Op en
PMO - 2 Solenoids Solenoid Solenoid Plug Open Op en Plug Open Plug Plug Open Open Open
PMO - 3 Solenoids Solenoid Solenoid Solenoid Open Open Open Open Plug Plug Open Open Op en
Note:
For all W-S eries Mix Proof:
Solenoid 1 = Valve Open; Solenoid 2 = Upper seat lift; Solenoid 3 = Lower seat lift
Mix Proof - 2 Solenoids
Valve Configuration
Solenoid
Locati on
1
Solenoid
Locati on
2
Solenoid
Locati on
3
Port
1
Port
2
Port
3
Port
4
Top
Port
In
Port
VA100 -586
Port
5
Port
6
Port
8
Installation and Operation
Waukesha Cherry-Burrell
Page 10 95-03083 April 2008
NOTE: Arrangements are the same for proximity and micro switch configurations.
Figure 7: Control Top Bottom View, Ports 5,6,8
Figure 8: Top View, No Solenoids
Figure 9: Top View, (1) Solenoid
Figure 10: Top View, (2) Solenoids
Figure 11: Top View, (3) Solenoids
Waukesha Cherry-Burrell Installation and Operation
April 2008 95-03083 Page 11
Wiring and Pin Instructions: Set & Forget Switch
Note: The Set & Forget Switch is available with 24VDC Power only
PAGE, FIGURE CONNECTION VOLTAGE
Page 11, Fig. 12 Strain Relief DC
Page 12, Fig. 13 6 Pin Eurofast DC
Page 12, Fig. 14 8 Pin Eurofast DC
Page 13, Fig. 15 10 Pin Eurofast DC
Page 13, Fig. 16 12 Pin Eurofast DC
Page 14, Fig. 17 AS-I Wiring DC
Page 14, Fig. 18 DeviceNet Wiring, Single Seat DC
Page 15, Fig. 19 DeviceNet Wiring, Mix Proof DC
Figure 12: Strain Relief
Solenoid 1
Solenoid 2
Solenoid 3
Terminal block control module
use with 0, 1, 2, or 3 solenoids
Sensor and Solenoid Wires
this side of Terminal Block
Cable wires this side
of terminal block
Vent Plug
Top Port Location
when plugging use
1/8-27 NPT Pipe Plug (P/N 78-73)
Optional PMO Yoke Prox Switch
Route wire through Port 4 and Top
Pole # 12 ID
On this side
Pole # 1 ID
On this side
Cable Strain Relief
P/N 17-88
Sensor Side
Ground (Not shown for clarity)
Brown (Sensor)
Gray (Sensor)
Black (Sensor)
White (Sensor)
Blue (Sensor)
Black (Solenoid 1, 2, 3)
Black (Solenoid 1)
Black (Solenoid 2)
Black (Solenoid 3)
Brown (PMO Yoke Prox)
Blue (PMO Yoke Prox)
Ground Wire
Cable Wire Side
VA100-582
Installation and Operation
Waukesha Cherry-Burrell
Page 12 95-03083 April 2008
Figure 13: 6-pin Eurofast wiring
Figure 14: 8-pin Eurofast wiring
Sensor wires this
side of Terminal Block
Pin Connector wires
this side of Terminal Block
6 Pin Connector
P/N 113601
Vent Plug
Terminal Block Control Module
use with No Solenoids ONLY
Pin 1
Brown
Pin 6
Pink
Pin 5
Gray
Pin 4
Black
Pin 3
Blue
Pin 2
White
Pink
Brown
Gray
Black
White
Blue
Pole #12 ID
on this side
Ground (not shown for clarity)
Brown (Sensor)
Gray (Sensor)
Black (Sensor)
White (Sensor)
Blue (Sensor)
Pin Connector Side
Pole #1 ID
on this side
Sensor Side
Ground Wire
VA100-568
Sensor and Solenoid wires
this side of Terminal Block
Pin Connector wires this
side of Terminal Block
Solenoid 1
8 Pin Connector
P/N 113602
Vent Plug
Terminal Block Control Module
use with One Solenoid ONLY
Pin 1
White
Pin 7
Blue
Pin 6
Pink
Pin 5
Gray
Pin 4
Yellow
Pin 3
Green
Pin 2
Brown
Pin 8
Red
Green
Brown
Gray
Yel low
White
Blue
Pink
Red
Ground (not shown for clarity)
Brown (Sensor)
Gray (Sensor)
Black (Sensor)
White (Sensor)
Blue (Sensor)
Black (Solenoid 1)
Black (Solenoid 1)
Pole # 12 ID
on this side
Pole # 1 ID
on this side
Pin Connector Side
Sensor Side
Ground Wire
VA100-569
Waukesha Cherry-Burrell Installation and Operation
April 2008 95-03083 Page 13
Figure 15: 10-pin Eurofast wiring
Sensor and Solenoid wires
this side of Terminal Block
Pin Connector Wires this
side of Terminal Block
Solenoid 1
Solenoid 2
Solenoid 3
10 Pin Connector
P/N 121760
Vent Plug
Terminal Block Control Module
use with 0, 1, 2, or 3 Solenoids
Pin 1 - White
Pin 10 - Tan
Pin 9 - Orange
Pin 8 - Red
Pin 7 - Blue
Pin 6 - Pink
Pin 5 - Gray
Pin 4 - Yellow
Pin 3 - Green
Pin 2 - Brown
Green
Brown
Gray
Yell ow
White
Blue
Pink
Red
Orange
Tan
Ground (not shown for clarity)
Brown (Sensor)
Gray (Sensor)
Black (Sensor)
White (Sensor)
Blue (Sensor)
Black (Solenoid 1, 2, 3)
Black (Solenoid 1)
Black (Solenoid 3)
Black (Solenoid 2)
Pole # 12 ID
on this side
Pole # 1 ID
on this side
Pin Connector Side
Sensor Side
Ground Wire
VA100-570
Figure 16: 12-pin Eurofast wiring
Solenoid 1
Solenoid 2
Solenoid 3
Sensor and Solenoid wires
this side of Terminal Block
Pin Connector wires this
side of Terminal Block
12 Pin Connector
P/N 120259
Vent Plug
Top Port Location
when plugging use
1/8-27 NPT Pipe Plug (P/N 78-73)
Optional PMO Yoke Prox Switch
Route wire through Port 4 and Top
Terminal Block Control Module
Use with 0, 1, 2, or 3 Solenoids
Pin 1 - White
Pin 10 - Tan
Pin 9 - Orange
Pin 8 - Red
Pin 12 - Violet
Pin 7 - Blue
Pin 6 - Pink
Pin 5 - Gray
Pin 11 - Black
Pin 4 - Yellow
Pin 3 - Green
Pin 2 - Brown
Green
Brown
Gray
Black
White
Blue
Pink
Red
Orange
Yello w
Tan
Violet
Ground (not shown for clarity)
Brown (Sensor)
Gray (Sensor)
Black (Sensor)
White (Sensor)
Blue (Sensor)
Black (Solenoid 1, 2, 3)
Black (Solenoid 1)
Black (Solenoid 2)
Black (Solenoid 3)
Brown (PMO Yoke Prox)
Blue (PMO Yoke Prox)
Pole # 12 ID
on this side
Pole # 1 ID
on this side
Pin Connector Side
Sensor Side
Ground Wire
VA100-575
Installation and Operation
Waukesha Cherry-Burrell
Page 14 95-03083 April 2008
Figure 17: AS-I Eurofast Wiring
Solenoid 1
Solenoid 2
Solenoid 3
Top Port Location
When plugging use
1/8-27 NPT Pipe Plug (P/N 78-73)
Optional PMO Yoke Prox Switch
Route wire through Port 4 and Top
Use 0, 1, 2, or 3 Solenoids
as required on assembly
Vent Plug
4 Pin Connector
Cut back and tape
White (Pin 2) and
Black (Pin 4) wires
Ref. P/N 113600
Solenoid 3
Solenoid 1
Brown
(Pin Connector)
Blue
(Pin Connector)
Solenoid 2
Brown (Sensor)
Black (Sensor)
Brown (PMO Yoke Prox)
Blue (PMO Yoke Prox)
Gray (Sensor)
Blue (Sensor)
White (Sensor)
Pin 2
White
Not Used
Pin 3
Blue
AS-I (-)
Pin 4
Black
Not Used
Pin 1
Brown
AS-I (+)
E70217
Valve Top Module 4Di/4DO T ST
Ifm efector inc.
Exton, PA 19341 800-441-8246
24V DC
200mA
VA100-571
Figure 18: DeviceNet Eurofast Wiring, Single-Seat
USE 0, 1, 2, OR 3 SOLENOIDS
AS SPECIFIED ON BILL OF MATERIAL.
SOLENOID
LOCATION 1
SOLENOID
LOCATION 2
SOLENOID
LOCATION 3
5 PIN CONNECTOR
REF. P/N 115761
VENT PLUG
REFERENCE VIEW OF 5 PIN CONNECTOR
OPTIONAL:
ROUTE PMO YOKE PROX SWITCH
WIRE THROUGH AT PORT 4 AND
TOP PORT.
PIN 2
RED
+ 24 VDC
PIN 1
GRAY
SHEILD
PIN 4
WHITE
CAN_H
PIN 3
BLACK
- 24 VDC
PIN 5
BLUE
CAN_L
BLACK (PIN 3 CONNECTOR)
BLUE (PIN 5 CONNECTOR)
GRAY (PIN 1 CONNECTOR)
WHITE (PIN 4 CONNECTOR)
RED (PIN 2 CONNECTOR)
V + ; BROWN (SENSOR),
BROWN (PMO YOKE PROX)
I3; BLACK (PMO SWITCH)
I2; BLACK (SENSOR)
I1; WHITE (SENSOR)
I0; GRAY (SENSOR)
O3; NOT USED
O2; BLACK (SOLENOID 3)
O1; BLACK (SOLENOID 2)
O0; BLACK (SOLENOIL 1)
V - ; BLUE (SENSOR),
BLACK (SOLENOID 1),
BLACK (SOLENOID 2),
BLACK (SOLENOID 3),
BLUE (PMO YOKE SWITCH)
1X ADDRESS TO BE: 3
10X ADDRESS TO BE: 6
NOTE: USE 120258 TERMINAL FOR V-
VA100-572
Waukesha Cherry-Burrell Installation and Operation
April 2008 95-03083 Page 15
Figure 19: DeviceNet Eurofast Wiring, Mix Proof
USE 0, 1, 2, OR 3 SOLENOIDS AS SPECIFIED ON BILL OF MATERIAL.
SOLENOID
LOCATION 1
SOLENOID
LOCATION 2
SOLENOID
LOCATION 3
5 PIN CONNECTOR
REF. P/N 115761
VENT PLUG
REFERENCE VIEW OF 5 PIN CONNECTOR
OPTIONAL:
ROUTE PMO YOKE PROX SWITCH
WIRE THROUGH AT PORT 4 AND
TOP PORT.
PIN 2
RED
+24 VDC
PIN 1
GRAY
SHEILD
PIN 4
WHITE
CAN_H
PIN 3
BLACK
-24 VDC
PIN 5
BLUE
CAN_L
V + ; BROWN (SENSOR),
BROWN (PMO YOKE PROX)
I3; BLACK (PMO SWITCH)
I2; BLACK (SENSOR)
I1; WHITE (SENSOR)
I0; GRAY (SENSOR)
O3; NOT USED
O2; BLACK (SOLENOID 3)
O1; BLACK (SOLENOID 1)
O0; BLACK (SOLENOID 2)
V - ; BLUE (SENSOR),
BLACK (SOLENOID 1),
BLACK (SOLENOID 2),
BLACK (SOLENOID 3),
BLUE (PMO YOKE SWITCH)
BLACK (PIN 3 CONNECTOR)
BLUE (PIN 5 CONNECTOR)
GRAY (PIN 1 CONNECTOR)
WHITE (PIN 4 CONNECTOR)
RED (PIN 2 CONNECTOR)
1X ADDRESS TO BE: 3
10X ADDRESS TO BE: 6
NOTE: USE 120258 TERMINAL FOR V-
VA100-636
Installation and Operation
Waukesha Cherry-Burrell
Page 16 95-03083 April 2008
Wiring and Pin Instructions: Proximity and Micro Switches
PAGE,
FIGURE
SPECIFICATION
TYPE
PIN
CONNECTOR
NUMBER
OF
SOLENOIDS
PMO
YOKE
SWITCH
3 WIRE
PROXIMITY
Page 17, Fig. 20 Strain Relief Micro Switch 17-88 3 No No
Page 17, Fig. 21
Strain Relief Proximity
Switch
17-88 3 Yes Yes
Page 18, Fig. 22 4-Pin Eurofast 113600 0 No No
Page 18, Fig. 23 4-Pin Eurofast with AS-I Card 113600 3 Ye s No
Page 19, Fig. 24 5-Pin Eurofast 115761 0 Ye s No
Page 19, Fig. 25
5-Pin Eurofast with
DeviceNet Card, Single Seat
115761 3 Ye s Yes
Page 20, Fig. 26
5-Pin Eurofast with
DeviceNet Card, Mix Proof
115761 3 Ye s Yes
Page 20, Fig. 27 6-Pin Eurofast 113601 1 No No
Page 21, Fig. 28 8-Pin Eurofast 113602 3 No No
Page 21, Fig. 29
8-Pin Eurofast with 3-Wire
Proximity
113602 1 No Yes
Page 22, Fig. 30 10-Pin Eurofast 121760 3 No Yes
Page 22, Fig. 31 10-Pin Eurofast 121760 3 Ye s No
Page 23, Fig. 32 12-Pin Eurofast 120259 3 Ye s Yes
Page 23, Fig. 33 5-Pin Minifast 5512434 0 Ye s No
Page 24, Fig. 34 6-Pin Minifast 113252 1 No No
Page 24, Fig. 35 7-Pin Minifast 108848 2 No No
Page 25, Fig. 36 8-Pin Minifast 122078 3 No No
Page 25, Fig. 37 9-Pin Minifast 122079 3 Ye s No
Page 26, Fig. 38 10-Pin Minifast 122080 3 No Yes
Page 26, Fig. 39 10-Pin Minifast 122080 3 Ye s No
Waukesha Cherry-Burrell Installation and Operation
April 2008 95-03083 Page 17
Figure 20: Strain Relief Micro Switch
Figure 21: Strain Relief Proximity Switch
Installation and Operation
Waukesha Cherry-Burrell
Page 18 95-03083 April 2008
Figure 22: 4-Pin Eurofast
Figure 23: 4-Pin Eurofast with AS-I Card
Waukesha Cherry-Burrell Installation and Operation
April 2008 95-03083 Page 19
Figure 24: 5-Pin Eurofast
Figure 25: 5-Pin Eurofast with DeviceNet Card, Single Seat
PIN 2
PIN 1
PIN 4
PIN 3
PIN 5
V + ; BROWN (LOWER PROX SWITCH),
BROWN (UPPER PROX SWITCH),
BROWN (PMO YOKE PROX)
I3; BLACK (PMO PROX SWITCH)
I1; BLACK (LOWER PROX SWITCH)
I0; BLACK (UPPER PROX SWITCH)
O3; NOT USED
O2; BLACK (SOLENOID 3)
O1; BLACK (SOLENOID 2)
O0; BLACK (SOLENOID 1)
V - ; BLUE (LOWER PROX SWITCH),
BLUE (UPPER PROX SWITCH),
BLACK (SOLENOID 1),
BLACK (SOLENOID 2),
BLACK (SOLENOID 3),
BLUE (PMO YOKE SWITCH)
BLACK (PIN 3 CONNECTOR)
BLUE (PIN 5 CONNECTOR)
GRAY (PIN 1 CONNECTOR)
WHITE (PIN 4 CONNECTOR)
RED (PIN 2 CONNECTOR)
1X ADDRESS TO BE: 3
10X ADDRESS TO BE: 6
NOTE: USE 120258 TERMINAL FOR V-, V+
I2; NOT USED
SOLENOID
LOCATION 1
SOLENOID
2LOCATION
SOLENOID
3LOCATION
UPPER SWITCH
(NORMALLY OPEN)
LOWER SWITCH
(NORMALLY CLOSED)
OPTIONAL:
ROUTE PMO YOKE PROX SWITCH
WIRE THROUGH AT PORT 4 AND
TOP PORT.
USE 0,1,2,OR 3 SOLENOIDS
AS SPECIFIED ON BILL OF MATERIAL
5 PIN CONNECTOR
P/N 115761
VA100-618
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SPX Waukesha Cherry-Burrell W60 Series User manual
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- User manual
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