Mitsubishi Electric M800 Series User manual

Type
User manual

This manual is also suitable for

Introduction
This manual is a guide for using the MITSUBISHI CNC.
Supported models are as follows:
Be sure to keep this manual always at hand.
Notes on Reading This Manual
(1) This manual explains general parameters as viewed from the NC.
For information about each machine tool, refer to manuals issued from the machine manufacturer.
If the descriptions relating to "restrictions" and "allowable conditions" conflict between this manual and the machine manu-
facturer's instruction manual, the later has priority over the former.
(2) This manual is intended to contain as much descriptions as possible even about special operations.
The operations to which no reference is made in this manual should be considered impossible.
CAUTION
For items described as "Restrictions" or "Usable State" in this manual, the instruction manual issued by the machine tool
builder takes precedence over this manual.
Items not described in this manual must be interpreted as "not possible".
This manual is written on the assumption that all the applicable functions are included. Some of them, however, may not
be available for your NC system. Refer to the specifications issued by the machine tool builder before use.
Refer to the Instruction Manual issued by each machine tool builder for details on each machine tool.
Some screens and functions may differ depending on the NC system (or its version), and some functions may not be pos-
sible. Please confirm the specifications before use.
Do not connect NC system to the Internet-connected network.
To maintain the safety of the NC system against unauthorized access from external devices via the network, take appro-
priate measures.
In this manual, the following abbreviations might be used.
L system: Lathe system
M system: Machining center system
MTB: Machine tool builder
Also refer to the manuals on "Manual List" as necessary.
Supported model Abbreviations in this manual
M800W Series M800 Series, M800, M8
M800S Series
M80W Series M80 Series, M80, M8
M80 Series
E80 Series E80, M800/M80 Series, M8
C80 Series C80
Manual List
Manuals related to M800/M80/E80/C80 Series are listed as follows.
These manuals are written on the assumption that all optional functions are added to the targeted model.
Some functions or screens may not be available depending on the machine or specifications set by MTB. (Confirm the
specifications before use.)
The manuals issued by MTB take precedence over these manuals.
Manual IB No. Purpose and Contents
M800/M80/E80 Series
Instruction Manual IB-1501274 Operation guide for NC
Explanation for screen operation, etc.
C80 Series
Instruction Manual IB-1501453 Operation guide for NC
Explanation for screen operation, etc.
M800/M80/E80/C80 Series
Programming Manual
(Lathe System) (1/2)
IB-1501275 G code programming for lathe system
Basic functions, etc.
M800/M80/E80/C80 Series
Programming Manual
(Lathe System) (2/2)
IB-1501276 G code programming for lathe system
Functions for multi-part system, high-accuracy function, etc.
M800/M80/E80/C80 Series
Programming Manual
(Machining Center System) (1/2)
IB-1501277 G code programming for machining center system
Basic functions, etc.
M800/M80/E80/C80 Series
Programming Manual
(Machining Center System) (2/2)
IB-1501278 G code programming for machining center system
Functions for multi-part system, high-accuracy function, etc.
M800/M80/E80/C80 Series
Alarm/Parameter Manual IB-1501279 Alarms
Parameters
Manuals for MTBs (NC)
Manuals for MTBs (drive section)
Manual IB No. Purpose and Contents
M800/M80/E80/C80 Series
Specifications Manual (Function) IB-1501505 Model selection
Outline of various functions
M800/M80/E80/C80 Series
Specifications Manual (Hardware) IB-1501506 Model selection
Specifications of hardware unit
M800W/M80W Series
Connection and Setup Manual IB-1501268 Detailed specifications of hardware unit
Installation, connection, wiring, setup (startup/adjustment)
M800S/M80/E80 Series
Connection and Setup Manual IB-1501269 Detailed specifications of hardware unit
Installation, connection, wiring, setup (startup/adjustment)
C80 Series
Connection and Setup Manual IB-1501452 Detailed specifications of hardware unit
Installation, connection, wiring, setup (startup/adjustment)
M800/M80/E80 Series
PLC Development Manual IB-1501270
Electrical design
I/O relation (assignment, setting, connection), field network
Development environment (PLC on-board, peripheral
development environment), etc.
M800/M80/E80 Series
PLC Programming Manual IB-1501271
Electrical design
Sequence programming
PLC support functions, etc.
M800/M80/E80/C80 Series
PLC Interface Manual IB-1501272 Electrical design
Interface signals between NC and PLC
M800/M80/E80 Series
Maintenance Manual IB-1501273 Cleaning and replacement for each unit
Other items related to maintenance
C80 Series
Maintenance Manual IB-1501454 Cleaning and replacement for each unit
Other items related to maintenance
Manual IB No. Contents
MDS-E/EH Series
Specifications Manual IB-1501226 Specifications for power supply regeneration type
MDS-E/EH Series
Instruction Manual IB-1501229 Instruction for power supply regeneration type
MDS-EJ/EJH Series
Specifications Manual IB-1501232 Specifications for regenerative resistor type
MDS-EJ/EJH Series
Instruction Manual IB-1501235 Instruction for regenerative resistor type
MDS-EM/EMH Series
Specifications Manual IB-1501238 Specifications for multi-hybrid, power supply regeneration
type
MDS-EM/EMH Series
Instruction Manual IB-1501241 Instruction for multi-hybrid, power supply regeneration type
DATA BOOK IB-1501252 Specifications of servo drive unit, spindle drive unit, motor, etc.
Manuals for MTBs (Others)
For M800/M80/E80 Series
For C80 Series
Manual No. Purpose and Contents
GOT2000 Series User’s Manual
(Hardware) SH-081194 Outline of hardware such as part names, external dimensions,
installation, wiring, maintenance, etc. of GOTs
GOT2000 Series User’s Manual
(Utility) SH-081195 Outline of utilities such as screen display setting, operation
method, etc. of GOTs
GOT2000 Series User’s Manual
(Monitor) SH-081196 Outline of each monitor function of GOTs
GOT2000 Series Connection
Manual (Mitsubishi Electric
Products)
SH-081197 Outline of connection types and connection method between
GOT and Mitsubishi Electric connection devices
GT Designer3 (GOT2000) Screen
Design Manual SH-081220 Outline of screen design method using screen creation
software GT Designer3
Manual No. Purpose and Contents
GOT2000/GOT1000 Series CC-Link
Communication Unit User's Manual IB-0800351 Explanation for handling CC-Link communication unit (for
GOT2000 series/GOT1000 series)
GX Developer Version 8 Operating
Manual (Startup) SH-080372E Explanation for system configuration, installation, etc. of PLC
development tool GX Developer
GX Developer Version 8 Operating
Manual SH-080373E Explanation for operations using PLC development tool GX
Developer
GX Converter Version 1 Operating
Manual IB-0800004E Explanation for operations using data conversion tool GX
Converter
MELSEC-Q CC-Link System Master/
Local Module User’s Manual SH-080394E Explanation for system configuration, installation, wiring, etc.
of master/local modules for CC-Link system
GOT2000 Series Connection
Manual (Non-Mitsubishi Electric
Products 1)
SH-081198ENG
Explanation for connection types and connection method
between GOT and other company's devices
GOT2000 Series Connection
Manual (Non-Mitsubishi Electric
Products 2)
SH-081199ENG
GOT2000 Series Connection
Manual (Microcomputers, MODBUS/
Fieldbus Products, Peripherals)
SH-081200ENG
Explanation for connection types and connection method
between GOT and microcomputers, MODBUS/fieldbus
products, peripherals
GT SoftGOT2000 Version1
Operating Manual SH-081201ENG
Explanation for system configuration, screen configuration
and operation method of monitoring software GT
SoftGOT2000
Manual No. Purpose and Contents
MELSEC iQ-R Module Configuration
Manual SH-081262 Outline of system configuration, specifications, installation,
wiring, maintenance, etc.
MELSEC iQ-R CPU Module User’s
Manual (Startup) SH-081263 Outline of specifications, procedures before operation,
troubleshooting, etc. for CPU module
MELSEC iQ-R CPU Module User’s
Manual (Application) SH-081264 Outline of memory, functions, devices, parameters, etc. for
CPU module
QCPU User’s Manual (Hardware
Design, Maintenance and
Inspection)
SH-080483
Outline of specifications, necessary knowledge to configure
the system and maintenance-related descriptions for Q series
CPU module, etc.
GX Works3 Operating Manual SH-081215 Outline of functions, programming, etc.
Reference Manual for MTBs
Manual No. Purpose and Contents
M800/M80 Series Smart safety
observation Specification manual BNP-C3072-022
Explanation for smart safety observation function
C80 Series Smart safety observation
Specification manual BNP-C3077-022
M800/M80 Series CC-Link (Master/
Local) Specification manual BNP-C3072-089 Explanation for CC-Link
M800/M80 Series PROFIBUS-DP
Specification manual BNP-C3072-118 Explanation for PROFIBUS-DP communication function
M800/M80 Series Interactive cycle
insertion (Customization)
Specification manual
BNP-C3072-121-
0003 Explanation for interactive cycle insertion
M800/M80 Series EtherNet/IP
Specifications manual BNP-C3072-263 Explanation for EtherNet/IP
Precautions for Safety
Always read the specifications issued by the machine tool builder, this manual, related manuals and attached documents be-
fore installation, operation, programming, maintenance or inspection to ensure correct use.
Understand this numerical controller, safety items and cautions before using the unit.
This manual ranks the safety precautions into "DANGER", "WARNING" and "CAUTION".
Note that even items ranked as " CAUTION", may lead to major results depending on the situation. In any case, important in-
formation that must always be observed is described.
The following sings indicate prohibition and compulsory.
The meaning of each pictorial sing is as follows.
Mitsubishi CNC is designed and manufactured solely for applications to machine tools to be used for industrial purposes.
Do not use this product in any applications other than those specified above, especially those which are substantially influential
on the public interest or which are expected to have significant influence on human lives or properties.
Not applicable in this manual.
Not applicable in this manual.
DANGER
When the user may be subject to imminent fatalities or major injuries if handling is mistaken.
WARNING
When the user may be subject to fatalities or major injuries if handling is mistaken.
CAUTION
When the user may be subject to injuries or when physical damage may occur if handling is mistaken.
This sign indicates prohibited behavior (must not do).
For example, indicates "Keep fire away".
This sign indicated a thing that is pompously (must do).
For example, indicates "it must be grounded".
CAUTION
CAUTION
rotated object
CAUTION HOT
Danger
Electric shock risk
Danger
explosive
Prohibited
Disassembly is
prohibited
KEEP FIRE AWAY
General instruction
Earth ground
For Safe Use
DANGER
WARNING
(1) Product and manual
For items described as "Restrictions" or "Usable State" in this manual, the instruction manual issued by the machine tool
builder takes precedence over this manual.
Items not described in this manual must be interpreted as "not possible".
This manual is written on the assumption that all the applicable functions are included. Some of them, however, may not
be available for your NC system. Refer to the specifications issued by the machine tool builder before use.
Refer to the Instruction Manual issued by each machine tool builder for details on each machine tool.
Some screens and functions may differ depending on the NC system (or its version), and some functions may not be pos-
sible. Please confirm the specifications before use.
Do not connect NC system to the Internet-connected network.
To maintain the safety of the NC system against unauthorized access from external devices via the network, take appro-
priate measures.
(2) Adjustments
Do not adjust or change the parameter settings greatly as operation could become unstable.
In the explanation on bits, set all bits not used, including blank bits, to "0".
(3) Troubleshooting
If the battery low warning is issued in the controller side, save the machining programs, tool data and parameters in an
input/output device, and then replace the battery. When the battery alarm is issued, the machining programs, tool data and
parameters may have been destroyed. Replace the battery and then reload the data.
If the battery low warning is issued in the drive unit side, immediately replace the battery. Replace the batteries while ap-
plying the drive unit's control power.
(4) Maintenance, inspection and part replacement
Do not short-circuit, charge, heat, incinerate or disassemble the battery.
Dispose of the spent battery according to local laws.
CAUTION
Disposal
(Note) This symbol mark is for EU countries only.
This symbol mark is according to the directive 2006/66/EC Article 20 Information for end-
users and Annex II.
Your MITSUBISHI ELECTRIC product is designed and manufactured with high quality materials and
components which can be recycled and/or reused.
This symbol means that batteries and accumulators, at their end-of-life, should be disposed of
separately from your household waste.
If a chemical symbol is printed beneath the symbol shown above, this chemical symbol means that the
battery or accumulator contains a heavy metal at a certain concentration. This will be indicated as
follows:
Hg: mercury (0,0005%), Cd: cadmium (0,002%), Pb: lead (0,004%)
In the European Union there are separate collection systems for used batteries and accumulators.
Please, dispose of batteries and accumulators correctly at your local community waste collection/
recycling centre.
Please, help us to conserve the environment we live in!
Trademarks
MELDAS, MELSEC, EZSocket, EZMotion, iQ Platform, MELSEC iQ-R, MELSOFT, GOT, CC-Link, CC-Link/LT,
CC-Link IE, CC-Link IE/field, EcoMonitorLight and SLMP are either trademarks or registered trademarks of
Mitsubishi Electric Corporation in Japan and/or other countries.
Ethernet is a registered trademark of Xerox Corporation in the United States and/or other countries.
Microsoft®, Windows®, SQL Server® and Access® are either trademarks or registered trademarks of Microsoft
Corporation in the United States and/or other countries.
SD logo and SDHC logo are either registered trademarks or trademarks of LLC.
UNIX is a registered trademark of The Open Group in the United States and/or other countries.
Intel® and Pentium® are either trademarks or registered trademarks of Intel Corporation in the United States and/or
other countries.
MODBUS® is either a trademark or a registered trademark of Schneider Electric USA, Inc. or the affiliated
companies in Japan and/or other countries.
EtherNet/IP is a trademark of Open DeviceNet Vendor Association,Inc.
PROFIBUS-DP and PROFINET are either trademarks of Profibus International.
Oracle® is a registered trademark of Oracle Corporation, the subsidiaries, or the affiliated companies in the United
States and /or other countries.
VNC is a registered trademark of RealVNC Ltd. in the United States and other countries.
Other company and product names that appear in this manual are trademarks or registered trademarks of the
respective companies.
本製品の取扱いについて
(日本語 /Japanese)
本製品は工業用 (クラス A) 電磁環境適合機器です。販売者あるいは使用者はこの点に注意し、住商業環境以外で
の使用をお願いいたします。
Handling of our product
(English)
This is a class A product. In a domestic environment this product may cause radio interference in which case the
user may be required to take adequate measures.
본 제품의 취급에 대해서
( 한국어 /Korean)
이 기기는 업무용 (A ) 전자파적합기기로서 판매자 또는 사용자는 이 점을 주의하시기 바라며 가정외의 지역에
서 사용하는 것을 목적으로 합니다 .
Contents
Alarm
1 Operation Errors (M).................................................................................................................................... 3
2 Stop Codes (T)............................................................................................................................................ 37
3 Servo/Spindle Alarms (S) .......................................................................................................................... 45
3.1 Servo Errors (S01/S03/S04) ................................................................................................................................... 46
3.2 Initial Parameter Errors (S02) ................................................................................................................................. 56
3.3 Safety Function Errors (S05) .................................................................................................................................. 58
3.4 Parameter Errors (S51) .......................................................................................................................................... 59
3.5 Servo Warnings (S52) ............................................................................................................................................ 60
3.6 Safety Function Warnings (S53)............................................................................................................................. 63
4 MCP Alarms (Y) .......................................................................................................................................... 65
5 System Alarms (Z)...................................................................................................................................... 81
6 Absolute Position Detection System Alarms (Z7*) ................................................................................. 95
7 Distance-coded Reference Scale Errors (Z8*)....................................................................................... 101
8 Emergency Stop Alarms (EMG).............................................................................................................. 103
9 Computer Link Errors (L) ........................................................................................................................ 107
10 User PLC Alarms (U).............................................................................................................................. 109
11 Network Service Errors (N) ................................................................................................................... 119
12 Program Errors (P)................................................................................................................................. 123
13 Smart Safety Observation Alarm (V) .................................................................................................... 161
13.1 Smart Safety Observation Error (V01/V02/V03/V04/V05/V06/V07) ................................................................... 162
13.2 Smart Safety Observation Warning (V50/V51/V52/V53/V54)............................................................................. 172
14 Multi CPU Errors (A) [C80] .................................................................................................................... 175
Parameter
15 User Parameters..................................................................................................................................... 201
15.1 Machining Parameters........................................................................................................................................ 202
15.2 Fixed Cycle Parameters ..................................................................................................................................... 218
15.3 Control Parameters 1.......................................................................................................................................... 220
15.4 Control Parameters 2.......................................................................................................................................... 227
15.5 I/O Parameters [M8] ........................................................................................................................................... 229
15.6 Axis Parameters ................................................................................................................................................. 251
15.7 Ethernet Parameters........................................................................................................................................... 255
15.8 Computer Link Parameters [M8]......................................................................................................................... 270
15.9 Subprogram Storage Location Parameters [M8] ................................................................................................ 274
15.10 Barrier Data (for L system only)........................................................................................................................ 277
15.11 High-accuracy Control Parameters................................................................................................................... 280
15.12 High-accuracy Control Axis Parameters........................................................................................................... 289
15.13 Operation Parameters ...................................................................................................................................... 291
15.14 Machining Condition Selection Parameters...................................................................................................... 316
15.15 Menu Selection Parameters ............................................................................................................................. 331
15.16 Tolerance Parameters[M8] ............................................................................................................................... 340
16 Machine Parameters .............................................................................................................................. 343
16.1 Base System Parameters ................................................................................................................................... 344
16.2 Base Axis Specification Parameters................................................................................................................... 374
16.3 Base Common Parameters ................................................................................................................................ 379
16.4 Axis Specifications Parameters .......................................................................................................................... 468
16.5 Zero Point Return Parameters............................................................................................................................ 505
16.6 Absolute Position Detection Parameters ............................................................................................................ 511
16.7 Servo Parameters............................................................................................................................................... 513
16.8 Spindle Specification Parameters....................................................................................................................... 545
16.9 Spindle Parameters ............................................................................................................................................ 586
16.10 Spindle-type Servo Parameters........................................................................................................................ 617
16.11 Rotary Axis Configuration Parameters ............................................................................................................. 618
16.12 PLC Timer......................................................................................................................................................... 627
16.13 PLC Integrated Timer ....................................................................................................................................... 628
16.14 PLC Counter ..................................................................................................................................................... 629
16.15 PLC Constants.................................................................................................................................................. 630
16.16 PLC Bit Selection.............................................................................................................................................. 631
16.17 Machine Error Compensation Parameters ....................................................................................................... 634
16.18 Macro List ......................................................................................................................................................... 636
16.19 Position Switches.............................................................................................................................................. 643
16.20 RIO Device Allocation Parameters [M8] ........................................................................................................... 645
16.21 Open Parameters ............................................................................................................................................. 657
16.22 Device Open Parameters ................................................................................................................................. 658
16.23 SRAM Open Parameters .................................................................................................................................. 659
16.24 CC-Link Parameters [M8] ................................................................................................................................. 660
16.25 PLC Axis Indexing Parameters......................................................................................................................... 674
16.26 Machine Type Parameters [M8]........................................................................................................................ 685
16.27 Machining Time Parameters[M8]...................................................................................................................... 689
16.28 Safety Common Parameters ............................................................................................................................ 692
16.29 Safety Axis Parameters .................................................................................................................................... 694
16.30 Safety Spindle Parameters ............................................................................................................................... 700
16.31 Safety I/O Assignment Parameters .................................................................................................................. 703
16.32 EtherNet/IP Parameters [M8]............................................................................................................................ 707
16.32.1 EtherNet/IP Parameters Scanner 1.......................................................................................................... 707
16.32.2 EtherNet/IP Parameters Scanner 2.......................................................................................................... 709
16.32.3 EtherNet/IP Parameters Adapter 1 .......................................................................................................... 710
16.32.4 EtherNet/IP Parameters Adapter 2 .......................................................................................................... 712
16.33 CC Link IE Field Parameters [M8] .................................................................................................................... 714
16.33.1 CC Link IE Field Network 1...................................................................................................................... 714
16.33.2 CC Link IE Field Network 2...................................................................................................................... 718
16.33.3 CC Link IE Field Master Parameters........................................................................................................ 722
16.34 PROFIBUS-DP Parameters[M8]....................................................................................................................... 723
16.35 Multi CPU Parameters [C80] ............................................................................................................................ 724
1IB-1501279-H
Alarm
M800/M80/E80/C80 Series Alarm/Parameter Manual
2
IB-1501279-H
1
3IB-1501279-H
Operation Errors (M)
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Mitsubishi Electric M800 Series User manual

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User manual
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