CAME BKX08AGF_RGF Installation guide

Type
Installation guide
Sliding-gate operators
BKX08AGF BKX08RGF
INSTALLATION MANUAL
FA01782-EN
EN
English
Page 2 - Manual FA01782-EN - 01/2023 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions
Page 3 - Manual FA01782-EN - 01/2023 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions
GENERAL PRECAUTIONS
Important safety instructions.
Please follow all of these instructions. Improper installation may cause serious bodily harm.
Before continuing, please also read the general precautions for users.
• Only use this product for its intended purpose. Any other use is hazardous. • The manufacturer cannot be held liable for any
damage caused by improper, unreasonable or erroneous use. • This product is defined by the Machinery Directive (2006/42/EC)
as partly completed machinery. • Partly completed machinery means an assembly which is almost machinery but which cannot
in itself perform a specific application. • Partly completed machinery is only intended to be incorporated into or assembled with
other machinery or other partly completed machinery or equipment thereby forming machinery to which the Machinery Directive
(2006/42/EC) applies. • The final installation must comply with the Machinery Directive (2006/42/EC) and the European reference
standards in force. • The manufacturer declines any liability for using non-original products, which would also void the warranty.
• All operations indicated in this manual must be carried out exclusively by skilled and qualified personnel and in full compliance
with the regulations in force. • The device must be installed, wired, connected and tested according to good professional practice,
in compliance with the standards and laws in force. • Make sure the mains power supply is disconnected during all installation
procedures. • Check that the temperature ranges given are suitable for the installation site. • Do not install on slopes i.e. any
surfaces that are not perfectly level. • Do not install the operator on surfaces that could yield and bend. If necessary, add suitable
reinforcements to the anchoring points. • Make sure that no direct jets of water can wet the product at the installation site
(sprinklers, water cleaners, etc.). • Make sure you have set up a suitable dual-pole cut-off device along the power supply that is
compliant with the installation rules. It should completely cut off the power supply according to category III surcharge conditions.
• Demarcate the entire site properly to prevent unauthorised personnel from entering, especially minors. • In case of manual
handling, have one person for every 20 kg that needs hoisting; for non-manual handling, use proper hoisting equipment in safe
conditions. • Use suitable protection to prevent any mechanical hazards due to persons loitering within the operating range of the
operator. • The electrical cables must pass through special pipes, ducts and cable glands in order to guarantee adequate protection
against mechanical damage. • The electrical cables must not touch any parts that may overheat during use (such as the motor
and transformer). • Before installation, check that the guided part is in good mechanical condition, and that it opens and closes
correctly. • The product cannot be used to automate any guided part that includes a pedestrian gate, unless it can only be enabled
when the pedestrian gate is secured. • Make sure that nobody can become trapped between the guided and fixed parts, when the
guided part is set in motion. • Use additional protection to prevent your fingers from being crushed between the pinion and rack. •
All fixed controls must be clearly visible after installation, in a position that allows the guided part to be directly visible, but far away
from moving parts. In the case of a hold-to-run control, this must be installed at a minimum height of 1.5 m from the ground and
must not be accessible to the public. • Where operated with a hold-to-run control, install a STOP button to disconnect the main
power supply to the operator, to block movement of the guided part. • If not already present, apply a permanent tag that describes
how to use the manual release mechanism close to it. • Make sure that the operator has been properly adjusted and that the safety
and protection devices and the manual release are working properly. • Before handing over to the final user, check that the system
complies with the harmonised standards and the essential requirements of the Machinery Directive (2006/42/EC). • Any residual
risks must be indicated clearly with proper signage affixed in visible areas, and explained to end users. • Put the machine’s ID
plate in a visible place when the installation is complete. • If the power supply cable is damaged, it must be immediately replaced
by the manufacturer or by an authorised technical assistance centre, or in any case, by qualified staff, to prevent any risk. • Keep
this manual inside the technical folder along with the manuals of all the other devices used for your automation system. • Make
sure to hand over to the end user all the operating manuals of the products that make up the final machinery. • The product, in its
original packaging supplied by the manufacturer, must only be transported in a closed environment (railway carriage, containers,
closed vehicles). • If the product malfunctions, stop using it and contact customer services at https://www.came.com/global/en/
contact-us or via the telephone number on the website.
The manufacture date is provided in the production batch printed on the product label. If necessary, contact us at https://www.
came.com/global/en/contact-us.
The general conditions of sale are given in the official CAME price lists.
Page 4 - Manual FA01782-EN - 01/2023 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions
Main points of danger for people
No transiting while the barrier is moving.
Danger of crushing.
Risk of trapping hands.
Risk of trapping feet.
DISMANTLING AND DISPOSAL
CAME S.p.A. employs an Environmental Management System at its premises. This system is certified and compliant with the UNI EN ISO 14001 standard to ensure
that the environment is respected and safeguarded. Please continue safeguarding the environment. At CAME we consider it one of the fundamentals of our operating and
market strategies. Simply follow these brief disposal guidelines:
DISPOSING OF THE PACKAGING
The packaging materials (cardboard, plastic, etc.) can be disposed of easily as solid urban waste, separated for recycling.
Before dismantling and disposing of the product, please always check the local laws in force.
DISPOSE OF THE PRODUCT RESPONSIBLY.
DISPOSING OF THE PRODUCT
Our products are made of various materials. Most of these materials (aluminium, plastic, iron and electrical cables) are classified as solid urban waste. They can be
separated for recycling and disposed of at authorised waste treatment plants.
Other components (electronic boards, transmitter batteries, etc.) may contain pollutants.
These must be removed and disposed of by an authorised waste disposal and recycling firm.
It is always advisable to check the specific laws that apply in your area.
DISPOSE OF THE PRODUCT RESPONSIBLY.
Page 5 - Manual FA01782-EN - 01/2023 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions
PRODUCT DATA AND INFORMATION
Key
This symbol shows which parts to read carefully.
This symbol shows which parts describe safety issues.
This symbol shows what to tell users.
The measurements, unless otherwise stated, are in millimetres.
Description
801MS-0600
BKX08AGF - Operator with 24 V brushless motor with speed up to 24 m/min and Adaptive Speed & Torque Technology, featuring a control board with graphic display, CAME
Key ready, CXN BUS, B1 and B2 output, on-board radio decoding, movement and obstruction detecting device for gates weighing up to 800 kg that are up to 20 m long.
RAL7024 grey cover.
801MS-0620
BKX08RGF - Operator 120 V with 24 V brushless motor with speed up to 24 m/min and Adaptive Speed & Torque Technology, featuring a control board with graphic display,
CAME Key ready, CXN BUS, B1 and B2 output, on-board radio decoding, movement and obstruction detecting device for gates weighing up to 800 kg that are up to 20 m
long. RAL7024 grey cover.
Intended use
Sliding gate solution for residential buildings and apartment blocks
Any installation and/or use other than that specified in this manual is forbidden.
Page 6 - Manual FA01782-EN - 01/2023 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions
Description of parts
Operator
1
Cover
2
Battery compartment
3
Housing for SMA sensors
4
Gearmotor
5
Anchoring plate
6
Board protection cover
7
Control board
8
Housing for two emergency batteries
Only use emergency batteries 5Ah (88018-0029).
9
Housing for thermostat
10
Housing for thermostat cartridge
11
Release lever and lock
12
Transformer
13
Housing for the RGSM001/S or RSLV001 module
14
Control board holder
15
Mechanical limit-switch tabs
16
Mechanical limit switch
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Control board
The functions on the input and output contacts, the time settings and user management are set and viewed on the display.
All connections are protected by quick fuses.
For the system to work properly, before fitting any plug-in card, DISCONNECT THE MAIN POWER SUPPLY and remove any batteries.
Before working on the control panel, disconnect the mains power supply and remove the batteries, if any.
1
Terminal board for connecting control devices
2
Terminal board for connecting the safety devices
3
Terminal board for connecting the signalling devices
4
Terminal board for B1-B2 output
5
Connector for the RIOCN8WS module
6
Terminal board for BUS accessories
7
Memory Roll card connector
8
Terminal board for connecting the limit switches
9
Accessories fuse
10
Control board fuse
11
Terminal board for power supply to the control board
12
Motor fuse
13
Line fuse
14
Power supply terminal block
15
Terminal board for connecting the gearmotor
16
Display
17
Programming buttons
18
Connector for CAME KEY
19
RSE_1 connector for RSE card
20
RSE_2 connector for RSE card
21
Terminal block associated with the RSE_1 connector for paired or CRP
connection
22
Terminal block associated with the RSE_2 connector for CRP connection
23
Connector for plug-in radio frequency card (AF)
24
Terminal board for connecting the antenna
Remove the card cover before inserting the cards into the connectors.
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Size
340
195
226
182
145
350
272
385
6363 64
190
101
Usage limitations
MODELS BKX08AGF BKX08RGF
Pinion module 44
Maximum gate-leaf length (m) 20 20
Maximum gate-leaf weight (kg) 800 800
Fuse table
MODELS BKX08AGF BKX08RGF
Line fuse 3.15A-F 6.3A-F
Control-board fuse 1.6A-T 1.6A-T
Accessory fuse 1.6A-F 1.6A-F
Motor fuse 15A-T 15A-T
Technical data
MODELS BKX08AGF BKX08RGF
Power supply (V - 50/60 Hz) 230 AC 120 AC
Motor power supply (V) 24 DC
Board power supply (V) 20 AC
Standby consumption (W) 5
Power (W) 230
Colour 7024
Operating temperature (°C) -20 ÷ +55
Storage temperature (°C)* -20 ÷ +70
Thrust (N) 800
Maximum operating speed (m/min) 24
Sound pressure level (dB A) ≤70
Protection rating (IP) 54
Insulation class I
Reduction ratio (i) 1:32
Weight (kg) 17
Average life (cycles)** 250000
(*) Before installing the product, keep it at room temperature where it has previously been stored or transported at a very high or very low temperature.
(**) The average product life specified should be understood purely as an indicative estimate. It applies to normal usage conditions and where the product has been
installed and maintained in compliance with the instructions provided in the CAME technical manual. The average product life is also affected, including significantly,
by other variables such as, but not limited to, climatic and environmental conditions. The average product life should not be confused with the product warranty.
Page 9 - Manual FA01782-EN - 01/2023 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions
Cable types and minimum thicknesses
Cable length (m) up to 20 from 20 to 30
Power supply 230 V AC 3G x 1.5 mm2 3G x 2.5 mm2
24 V AC/DC flashing beacon 2 x 1 mm2 2 x 1 mm2
TX Photocells 2 x 0.5 mm2 2 x 0.5 mm2
RX photocells 4 x 0.5 mm2 4 x 0.5 mm2
Command and control devices * no. x 0.5 mm2 * no. x 0.5 mm2
* no. = see product assembly instructions - Warning: the cable cross-section is indicative and varies according to the motor power and cable length.
When operating at 230 V and outdoors, use H05RN-F cables compliant with 60245 IEC 57 (IEC); when indoors, use H05VV-F cables compliant with 60227 IEC 53
(IEC). For power supplies up to 48 V, use FROR 20-22 II cables compliant with standard EN 50267-2-1 (CEI).
To connect the antenna, use RG58 cable (up to 5 m).
For paired connection and CRP, use UTP CAT5 cable (up to 1,000 m).
If the cable lengths differ from those specified in the table, define the cable cross-sections according to the actual power draw of the connected devices and in
line with regulation CEI EN 60204-1.
For multiple, sequential loads along the same line, recalculate the values in the table according to the actual power draw and distances. For information on
connecting products not covered in this manual, please see the documentation accompanying the products themselves.
BUS cable table
We recommend using a FROR 2x1mm² cable, maximum length from the control board: 50 m.
Single branch length (m) max. 50 m
BUS cable 2 x 1 mm²
The total length of all branches can be a maximum of 150 m.
The cable cannot be shielded.
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INSTALLATION
The following illustrations are examples only. The space available for fitting the operator and accessories varies depending on the area where it is installed. It is
up to the installer to find the most suitable solution.
The drawings show an operator fitted on the left.
Preliminary operations
Dig a hole for the foundation frame.
Set up the corrugated tubes needed for the wiring coming out of the junction pit.
Use Ø 40 mm corrugated tubes to connect the gearmotor to the accessories.
Prepare a Ø 20 mm tube to run the release cord through.
A
The number of tubes depends on the type of system and the accessories that are going to be fitted.
280
500
800
Laying the anchoring plate
Set up a foundation frame that is larger than the anchoring plate.
Insert the foundation frame into the dug hole.
The foundation frame must protrude by 50 mm, above ground level.
Fit an iron cage in the foundation frame to reinforce the concrete.
50
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Insert the screws supplied in the anchoring plate.
Lock the screws in place with the nuts supplied.
Remove the pre-shaped clamps using a screwdriver.
Fit the anchoring plate in the iron cage.
The tubes must pass through the existing holes.
2
UNI 5588 M12
M12x60 UNI 5739
Position the anchoring plate, taking note of the measurements shown in the drawing.
If the gate does not have a rack, proceed with the installation.
See the section “FASTENING THE RACK”.
Cast cement into the foundation frame.
The plate must be perfectly level and the screw threads completely above surface.
Wait at least 24 hours for the cement to dry.
73 - 78
106
Remove the foundation frame.
Fill the hole with soil around the concrete block.
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Remove the nuts from the screws.
Insert the electrical cables into the tubes until they protrude by about 600 mm.
Setting up the operator
Remove the operator cover.
Place the operator on top of the anchoring plate.
The electrical cables must pass under the operator foundation frame
Male a hole in the cable gland.
Thread the cables through the cable gland.
Lift the operator by 5-10 mm from the plate by adjusting the threaded feet, to allow for any adjustments that may need to be made between the rack and pinion.
5 ÷ 10
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Fastening the rack
1
Release the operator.
2
Rest the rack on the pinion.
3
Weld or fasten the rack to the gate along its entire length.
To assemble the rack modules, use an extra piece and rest it under the join, then fasten it in place using two clamps.
Adjusting the pinion-rack coupling
Open and close the gate manually.
Adjust the pinion-rack coupling distance using the threaded feet (vertical adjustment) and the holes (horizontal adjustment).
The weight of the gate must not bear down upon the operator.
1 ÷ 2
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Fastening the operator in place
Only fasten the operator after adjusting the pinion-rack coupling.
Fasten the operator to the anchoring plate using stoppers and nuts.
The operator can also be fixed with 70mm nuts (code 88001-0273).
Determining the travel end points with mechanical limit switches
1
Open the gate.
2
Insert the opening limit-switch tab in the rack.
The spring must trigger the microswitch.
3
Fasten the opening limit-switch tab using the grub screws supplied.
20
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4
Close the gate.
5
Insert the closing limit-switch tab in the rack.
The spring must trigger the microswitch.
6
Fasten the closing limit-switch tab using the grub screws supplied.
20
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ELECTRICAL CONNECTIONS
Passing the electrical cables
Connect all wires and cables in compliance with the law.
The electrical cables must not touch any parts that may overheat during use (such as the motor and transformer).
Use membrane cable glands to connect the devices to the control panel. One cable gland must be intended exclusively for the power supply cable.
Thread the cables through the holes in the control board holder (
A
). The cables need to sit perfectly flush to the side of the operator as shown below to ensure
the cover closes. Use cable ties or insulating tape if necessary.
Power supply
Make sure the mains power supply is disconnected during all installation procedures.
Before working on the control panel, disconnect the mains power supply and remove the batteries, if any.
Connecting to the mains (230/120 V AC - 50/60 Hz)
F
Line fuse
L
Phase
N
Neutral
Earth
F
Power supply output for accessories
The output normally delivers 24 V DC.
10 11 E E3 5
E
E3
5
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Maximum capacity of contacts
The total power of the outputs listed below must not exceed the maximum output power [Accessories]
Device Output Power supply (V) Maximum power (W)
Accessories 10-11 24 AC 40
Flashing beacon 10-E 24 AC 20
Additional light 10-E3 24 AC 20
Passage-open warning light 10-5 24 AC 3
The outputs deliver 24 V DC when the batteries start operating, if they are installed.
Device Output Power supply (V) Power (W)
Auxiliary contact B1-B2 - 24 (24V AC/DC)
BUS CXN BUS 15 DC 15
Do not connect anything other than CAME BUS accessories.
Devices with BUS CXN system
The CXN CAME system is a two-wire non-polarised communication BUS which allows you to connect up all compatible CAME devices.
Connection to the BUS can be in a chain, star or mixed formation.
Once the system has been wired, and after having set the address on each device, the function of each accessory can be configured on the control panel. This method
allows you to configure the set-up immediately without having to do so later and intervene directly on the accessories and system wiring.
The CXN BUS can support control devices, interfaces, photocells, safety devices, beacons and gateways at the same time.
Cabling
1
Chain connection
2
Star connection
3
Mixed connection
Cable type
We recommend using a FROR 2x1mm² cable, maximum length from the control board: 50 m.
Single branch length (m) max. 50 m
BUS cable 2 x 1 mm²
The total length of all branches can be a maximum of 150 m.
The cable cannot be shielded.
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Maximum number of devices that can be connected, by type
Type of device Maximum number of devices per type
Selectors 7
Photocell pairs 8
Interfaces 2
Flashing beacons 2
BUS CXN device consumption
Scan the QR code to access an interactive table showing consumption data, and calculate the maximum number of BUS devices you can connect
to the control panel.
BUS CXN device consumption is calculated in CXN units.
Command and control devices
1
STOP button (NC contact)
This stops the operator and excludes automatic closing. Use a control device to resume movement.
When the contact is being used, it must be activated during programming.
See function [Total stop].
2
Control device (NO contact)
Open command
When the [Hold-to-run] function is active, a control device must be set to OPEN.
3
Control device (NO contact)
Partial Opening command
See [Adjusting partial opening] function.
4
Control device (NO contact)
Close command
When the [Hold-to-run] function is active, a control device must be set to CLOSE.
5
Control device (NO contact)
Step-by-step command
Sequential command
See control [Function 2-7].
6
Antenna with RG58 cable
If the chosen signalling device can be fitted with an antenna, use the terminal shown to connect it.
1 2 3 3P 4 7
BUS
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Signalling devices
1
Flashing beacon
It flashes when the operator opens and closes.
2
Additional light
It increases the light in the manoeuvring area.
3
Passage-open warning light
It notifies the user of the operator status.
See function [Passage-open warning light].
10 11 E E3 5
Safety devices
During programming, configure the type of action that must be performed by the device connected to the input.
Connect the safety devices to the CX and/or CY and/or CZ and/or CK inputs.
If used, the contacts C1 CX CY CZ CK must be configured during programming.
DELTA photocells
Standard connection
DELTA photocells
Connection with safety test
See [Safety devices test] function.
+
10
-
11 NO C NC +
10
-
11
RX TX
10 TS 2 CX CY CZ CK
3P 4 7
3
P 4
7
+
10
-
11 NO C NC +
10
-
11
RX TX
10 TS 2 CX CY CZ CK
3P 4 7
3
P 4
7
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DIR / DELTA-S photocells
Standard connection
DIR / DELTA-S photocells
Connection with safety test
See [Safety devices test] function.
+
10
-
2TXCNC +
TX
-
2
RX TX
10 TS 2 CX CY CZ CK
3P 4 7
3
P 4
7
+
10
-
2TXCNC +
TX
-
2
RX TX
10 TS 2 CX CY CZ CK
3P 4 7
3
P 4
7
DXR - DLX photocells
Standard connection
DXR - DLX photocells
Connection with safety test
See [Safety devices test] function.
10 11 E1 5
RX TX
10 11 OUT 10 11 SY
+ -
10 TS 2 CX CY CZ CK 10 11 E1 5
RX TX
10 11 OUT 10 11 SY
+ -
10 TS 2 CX CY CZ CK
DFWN sensitive edge
1 2 3 3P 4 7 10 TS 2 CX CY CZ CK
1
2
3
3P
4
7
CNONC
DFWN
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CAME BKX08AGF_RGF Installation guide

Type
Installation guide

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