BIGHORN SRCG16003 Assembly Instructions & User Manual

Brand: BIGHORN

Model: SRCG16003

Category: Barbecues & grills

Type: Assembly Instructions & User Manual

FOR OUTDOOR USE ONLY

DO NOT RETURN TO PLACE OF PURCHASE

Please keep this instruction manual for future reference

A d u l t a sse m b l y r e q u i r e d .

K e e p scr e w s a n d p a r t s o u t o f r e a ch o f ch i l d r e n .

(Made in China)

Warning:

Customer Service: (866) 814-0585, 8:00am to 8:00pm, Eastern Standard Time

Monday thru Friday

Assembly Instructions & User’s Manual

Heavy-Gauge Horizontal Smoker

ITEM# SRCG16003

Table of Contents

Safety Warnings………………………………………..........................…………………………………...................................................2

Exploded View…………………………………………................……………….....................................................................................4

Parts and Tools...................................................................................................................................................................................5

Assembly Instructions.........................................................................................................................................................................7

Preparation For Use & Lighting Instructions......................................................................................................................................19

Proper Care & Maintenance..............................................................................................................................................................26

Warranty Information.........................................................................................................................................................................27

Note: Before beginning assembly of product, make sure all parts are present.

Compare parts with package content list and hardware contents. If any part is missing or

damaged do not attempt to assemble the unit. Contact customer service for replacement

parts.

Operating Instructions........................................................................................................................................................................21

After Use Safety.................................................................................................................................................................................26

Safety Warnings

IMPORTANT SAFETY WARNINGS

WE WANT YOU TO ASSEMBLE A ND USE YOUR GRILL AS SAFELY AS POSSIBLE.

THE PURPOSE OF THIS SAFETY ALERT SYMB O L IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS

WHEN YOU SEE THE SAFETY ALERT SYMBOL, P AY CLOSE ATTENTION TO THE INFORMATION WHICH

FOLLOWS!

READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY

BEFORE ASSEMBLING AND OPERATING YOUR GRILL.

• Only use this grill on a hard, level, non-combustible, stable surface (concrete, ground, etc.) capable of supporting the

weight of the grill. Never use on wooden or other surface that could burn.

• Proper clearance of 10 feet between the grill and combustible material (bushes, trees, wooden decks, fences,

buildings, etc.) or construction should be maintained at all times when grill is in use. Do not place grill under a roof

overhang or other enclosed area.

• For outdoor use only. Do not operate grill indoors or in an enclosed area.

• For household use only. Do not use this grill for other than its intended purpose.

• We recommend the use of a Charcoal Chimney Starter to avoid the dangers associated with charcoal lighting fluid.

If you choose to use charcoal lighting fluid, only use lighting fluid approved for lighting charcoal. Carefully read

manufacturer’s warnings and instructions on the charcoal lighting fluid and charcoal prior to the use of their product.

Store charcoal lighting fluid safely away from grill.

• When using charcoal lighting fluid, allow charcoal to burn with grill lid and door open until covered with a light ash

(approximately 20 minutes). This will allow charcoal lighting fluid to burn off. Failure to do this could trap fumes from

charcoal lighting fluid in grill and may result in a flash fire or explosion when lid is opened.

• Do not use gasoline, kerosene or alcohol for lighting charcoal. Use of any of these or similar products could cause an

explosion possibly leading to severe bodily injury.

• Never add charcoal lighting fluid to hot or even warm coals as flashback may occur causing severe burns.

• Place grill in an area where children and pets cannot come into contact with unit. Close supervision is necessary

when grill is in use.

• Do not leave grill unattended when in use.

• When adding charcoal and/or wood, use extreme caution and follow instructions in “Adding Charcoal/Wood During

Cooking” section of this manual.

• Do not store or use grill near gasoline or other flammable liquids, gases or where flammable vapors may be present.

• Do not store lighter fluid or other flammable liquids or material under the grill.

Grill is hot when in use. To avoid burns:

• DO NOT attempt to move the grill.

• Brace grill so the unit does not accidentally move.

• Wear protective gloves or oven mitts.

• DO NOT touch any hot grill surfaces.

• DO NOT wear loose clothing or allow hair to come in contact with grill.

WARNING

AS YOU ASSEMBLE AND USE YOUR GRILL.

Safety Warnings

• Check grease level in grease cup often and empty or change when / full. Use extreme caution as the smoker, grease

cup and its contents will be hot.

• When grilling, grease from meat may drip into the charcoal and cause a grease fire. If this should happen close lid to

suffocate the flame. Do not use water to extinguish grease fires.

• Use caution since flames can flare-up when fresh air suddenly comes in contact with fire. When opening the lid, keep

hands, face and body a safe distance from hot steam and flame flare-ups.

• Do not exceed a temperature of 0F. Do not allow charcoal and/or wood to rest on the walls of firebox. Doing so will

greatly reduce the life of the metal and finish of your grill.

• Use caution when assembling and operating your grill to avoid scrapes or cuts from sharp edges of metal parts. Use

caution when reaching into or under grill.

• When opening lid, make sure it is pushed all the way open. If lid is not fully open, it could fall back to a closed position

and cause bodily injury.

• In windy weather, place grill in an outdoor area that is protected from the wind.

• Close lid, door and smoke stack to suffocate flame.

• Never leave coals and ashes in grill unattended. Before grill can be left unattended, remaining coals and ashes must

be removed from grill. Use caution to protect yourself and property. Carefully place remaining coals and ashes in a

non-combustible metal container and saturate completely with water. Allow coals and water to remain in metal

container 2 hours prior to disposing.

• xtinguished coals and ashes should be placed a safe distance from all structures and combustible materials.

• With a garden hose, completely wet the surface beneath and around grill to extinguish any ashes, coals or embers

which may have fallen during the cooking or cleaning process.

• After each use, clean the grill thoroughly and apply a light coat of vegetable oil to interior to prevent rusting. Cover the

grill to protect it from excessive rusting.

• Use caution when lifting or moving grill to prevent strains and back injuries.

• We advise that a fire extinguisher be on hand. efer to your local authority to determine proper sie and type of fire

extinguisher.

• Store the grill out of reach of children and in a dry location when not in use.

• Do not attempt to service grill other than normal maintenance as explained in “After-Use Safety” and “Proper Care 

aintenance” sections of this manual.

• emove all stickers and labels before first use.

• Properly dispose of all packaging material.

USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GRILL.

FAILURE TO ADHERE TO SAFETY WARNING AND GUIDELINES IN THIS MANUAL COULD RESULT

IN BODILY INJURY OR PROPERTY DAMAGE.

SAVE THIS MANUAL FOR FUTURE REFERENCE.

WARNING

Exploded View

This product contains chemicals, including lead in the brass of certain component parts, that are

known to the State of California to cause cancer, and birth defects or other reproductive harm.

Wash hands after handling. When used, this product emits fuel c

ombustion chemicals that are known

to the State of California to cause cancer, and birth defects or other reproductive harm.

Follow all instructions in this manual and use only in well ventilated, outdoor area.

CALIFORNIA PROPOSITION 65 WARNING

171819

20212223

Part List

Cooking Grates

Charcoal Grates

Temperature Gauge

Temp Gauge Bracket Plug

Smoking Chamber Lid

Front Table

Side Handle

Bottle Opener

Bottle Shelf

Firebox Lid

Grease Cup Holder

Short Legs

Long Legs

Front Table Bracket R

Front Table Bracket L

Wheel Axle

Ash Drawer

Air Vent

Air Vent Handle

Ash Drawer Handle

Firebox Base

Firebox Support

Firebox Top

Firebox Lid Handle

Firebox Charcoal Grate

Part # Description Picture Qty

Part # Description P icture Qty

Heat Insulation Cotton 1

Heat Insulation Cotton 2 2

Wheels

5 Smoking Chamber 1

S Hooks

16 4

Firebox Cooking Grates

20 2

Smoke Stack

Smoke Stack Spacer

Smoke Stack Damper

Firebox Lid Stop

30 1

32 1

34 2

Hardware

Hardware # Description

M6 x 12 Bolt 46AA

Picture Qty

M5 x 12 Bolt 4

2CC

M6 Nut 32DD

1EE

M12 Nut

16GG

M5 Nut

Flat Washer

M6 Lock Nut (Silver)

Tools Required

Phillips Head Screwdriver

(Not included)

Adjustable Wrench

(Not included)

Remove the lid from the smoking chamber by removing bolt and

washer and sliding the hinge pins on the lid out of the hinge holes

on the cooking chamber. Set bolts and washers aside for step 18.

Step 1

Place the grill body assembly on its end. Make sure that another

person is holding the grill body assembly steady.

Attach one long leg to the grill body assembly with M6 x 12 bolts

(AA), M6 nuts (DD) and flat washers (GG).

Attach one short leg to grill body assembly with M6 x 12 botls

(AA), M6 nuts (DD) and flat washers (GG).

Note: Keep the bolts and nuts loose.They can be tightened after

the wagon wheels and bottom shelf are assembled.

Step 2

AA M6 x 12 Bolt

Hardware Used

8pcs

r. Lay

bly area.

Step 1

Step 2

Assembly Instructions

Choose a good, cleared assembly area and get a friend to help you put your smoker together. Lay cardboard down to protect

smoker finish and assembly area.

M6 Nut 8pcs

8pcs

Insert the bottom shelf into mounted legs.

Attach remaining two legs by inserting the hooks of the wire rack

through the holes in the legs, and then attaching to the front side

of the cooking chamber with M6 x 12 bolts (AA), M6 nuts (DD)

and flat washers (GG).

Make sure that the wheel leg is on the side of the cooking chamber

with the smoke stack hole. Tighten all leg bolts.

Step 3 Step 3

Flat Washer

AA M6 x 12 Bolt

Hardware Used

8pcs

M6 Nut 8pcs

8pcs

Flat Washer

Smoking chamber

Bolt

Washer

Short leg

Long leg

Assembly Instructions

Attach wheels to legs with wheel axle and M12 nuts (CC).

Step 4

Attach firebox support to short legs with M6 x 12 bolts (AA).

Step 5

CC M12 Nut

Hardware Used

2pcs

Hardware Used

Step 4

Step 5

AA M6 x 12 Bolt 2pcs

Wheel axle

M12 Nut

Firebox support

Assembly Instructions

Attach firebox lid stop to firebox top with M6 x 12 bolt (AA) and

M6 nut (DD).

Step 6

Attach firebox base, heat insulation cottons 1 and heat

insulation cottons 2 to firebox top with M6 x 12 bolts (AA).

Step 7

AA M6 x 12 Bolt

Hardware Used

1pc

Hardware Used

AA M6 x 12 Bolt 6pcs

Step 6

Step 7

DD M6 Nut 1pc

Insert M6 X 12 bolts half way inby the firebox opening as shown.

5.0MM Approx

Step 8

Hardware Used

AA M6 x 12 Bolt 2pcs

Step 8

Firebox lid stop

Heat insulation

cotton 1

Heat

insulation

cotton 2

Assembly Instructions

Attach firebox assembly to smoking chamber by aligning the

slots on the smoking chamber to the two M6 x 12 bolts and

slide into place as shown.

Step 9

Attach firebox to cooking chamber with M6 x 12 bolts (AA).

Tighten all firebox bolts securely.

Step 10

Hardware Used

Step 9

Step 10

AA M6 x 12 Bolt 4pcs

Attach firebox to firebox support with M6 x 12 bolts (AA) and

M6 nuts (DD).

Step 11

Hardware Used

Step 11

AA M6 x 12 Bolt 2pcs

DD M6 Nut 2pcs

M6 x 12 Bolt

AA DD

Assembly Instructions

Step 12

Attach smoke stack and smoke stack gasket to the smoking

chamber with M6 x 12 bolts (AA) and M6 nuts (DD).

Insure that the gasket is in between the smoke stack and

smoking chamber.

Remove cap nut and spring from smoke stack.

Place smoke stack damper over the bolt at the top of the smoke

stack. Then place the smoke stack damper spring over the

bolt and tighten with cap nut.

Step 13

AA M6 x 12 Bolt

Hardware Used

4pcs

AA M6 x 12 Bolt

Hardware Used

4pcs

Attach side handle to the smoking chamber with M6 x 12 botls

(AA) and M6 nuts (DD).

Step 12

Step 13

DD M6 Nut 4pcs

Smoke stack damper

Cap nut Spring

Smoke stack

Assembly Instructions

Step 14

Insert grease cup holder through the hole inside the smoking

chamber on the left side to hang under the smoking chamber.

Step 15

BB M5 x 12 Bolt

Hardware Used

2pcs

Attach bottle opener to smoking chamber with M5 x 12 bolts (BB)

and M5 nuts (FF).

Step 14

Step 15

FF M5 Nut 2pcs

Assembly Instructions

Attach front table bracket L to smoking chamber with M6 x 12

bolts (AA) and M6 nuts (DD).

Attach front table bracket R by inserting the hooks of front table

ends through the slots on front table bracket R & L as shown,

and then attaching to smoking chamber with M6 x 12 bolts (AA)

and M6 nuts (DD).

Step 16

Step 17

Step 16

Screw temperature gauge fully into lid right side or left side as

your desire. Slightly unscrew gauge until gauge is in an upright

position. Use pre-attached nut to lock into place.

Screw temp gauge bracket plug into lid another side.

Step 17

AA M6 x 12 Bolt

Hardware Used

4pcs

DD M6 Nut 4pcs

AA DD AA

Temp gauge bracket plug

Temperature gauge

Assembly Instructions

Attach smoking chamber lid by sliding the hinge pins into the lid

hinge holes on the smoking chamber as shown.

Secure with one hinge bolt and one washer.

Step 18

Remove pre-attached bolts and nuts from firebox lid handle

Then attach firebox lid handle to the firebox lid with two bolts,

nuts and washers.

Step 19

Step 18

Step 19

Washer

Bolt

Nut Washer Bolt

Assembly Instructions

Remove pre-attached hinge bolt and washer from firebox lid

hinge pins. Then attach firebox lid by sliding the hinge pins into

into the lid hinge holes on the firebox chamber as shown.

Secure with one hinge bolt and one washer.

Step 20

Attach air vent to ash drawer with M6 x 12 bolt (AA) and silver M6

locking nut (EE).

Insert air vent handle into ash drawer and air vent locking by M6

nut (DD).

Step 21

Step 20

Step 21

AA M6 x 12 Bolt

Hardware Used

1pcs

DD M6 Nut 1pcs

EE M6 Lock Nut 1pcs

Washer

Bolt

Air vent handle

Note: While making above installations, insure air vent handle

pass through the bottom opening with curve slot on ash drawer,

and air vent handle locate on the right side to make sure you can

completely open / close air vent in use.

Curve slot on ash drawer

bottom opening

Assembly Instructions

Attach ash drawer handle to ash drawer with M5 x 12 bolts (BB)

and M5 nuts (FF).

Step 22

Insert ash drawer assembly into firebox assembly as shown.

Step 23

Step 22

Step 23

BB M5 x 12 Bolt

Hardware Used

2pcs

FF M5 Nut 2pcs BB

Assembly Instructions

Attach four "S" hooks to side handle.

Step 24

Place three charcoal grates into the smoking chamber

Place three cooking grates over the charcoal grates.

Place firebox charcoal grate into the firebox.

Place two firebox cooking grates over the charcoal grate.

Step 25

Step 24

Step 25

Assembly Instructions

Heavy Gauge Horizontal Smoker

(Assembled)

PLACE THE GRILL OUTDOORS ON A HARD, LEVEL, NON-COMBUSTIBLE SURFACE AWAY FROM ROOF OVERHANG OR ANY

COMBUSTIBLE MATERIAL. NEVER USE ON WOODEN OR OTHER SURFACES THAT COULD BURN. PLACE THE GRILL AWAY FROM OPEN

WIN DOWS OR DOORS TO PREVENT SMOKE FROM ENTERING YOUR HOUSE. IN WINDY WEATHER, PLACE THE GRILL IN AN OUTDOOR

AREA THAT IS PRO TECT ED FROM THE WIND.

READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE OPERATING YOUR GRILL.

Big Horn Smoker, follow the in struc tions below eht fo esu tsrif ruoy ot roirP

carefully to cure your grill. Curing your grill will minimize damage to the exterior

finish as well as rid the grill of paint odor that can impart unnatural flavors to the

first meal prepared on your Big Horn Smoker.

IMPORTANT: To protect your grill from excessive rust, the unit must be

properly cured and covered at all times when not in use.

Step 1

Lightly coat all interior surfaces of the grill including cooking grills with

vegetable oil or vegetable oil spray. Do not coat charcoal grates or ash tray.

Step 2

Place a tin can (soup can) in the grease cup holder. A tin can must be placed

under the grease hole at all times.

Step 3

Follow the instructions below carefully to build a fire. You may use charcoal

and/or wood as fuel in the grill (see “Adding Charcoal/Wood During Cooking”

section of this manual).

NOTE: We recommend using charcoal that has been pre-treated with lighter

WARNING: , material or

charcoal that has been pre-trea

the grill.

If using a Charcoal Chimney Starter, follow all manufacturer’s warn ings and

instructions regarding the use of their product. Start with 8 pounds of charcoal in

charcoal to cook with, once the curing process has been completed.

NOTICE: To avoid heat damage to the paint, do not use more than 3.5 pounds

of charcoal/wood in the firebox. Light the charcoal/wood with the

lid open and do not close the lid until flames have gone out (5-10

minutes). When cooking, adjust air shutter to minimize flames in

the firebox. Closing the air shutter will lower the flames and cooking

temperature.

Step 4

, stand back and carefully light

charcoal and allow to burn until covered with a light ash (approximately 20 minutes).

When charcoal is burning strong, carefully place hot coals in center of charcoal

grates.

NOTE: To extend the life of your grill, make sure that hot coals and wood do

not touch the walls of grill.

Curing Your Grill

Preparation For Use & Lighting Instructions

1 9

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BIGHORN SRCG16003 Assembly Instructions & User Manual

Brand: BIGHORN

Model: SRCG16003

Category: Barbecues & grills

Type: Assembly Instructions & User Manual

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BIGHORN SRCG16003 Assembly Instructions & User Manual

BIGHORN SRCG16003 Assembly Instructions & User Manual

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