Maxon TC Kit 4 Owner's manual

Brand: Maxon

Model: TC Kit 4

Category: Car kits

Type: Owner's manual

The Maxon TC Kit 4 is a versatile power management system that helps maintain your trailer's batteries. With its advanced features, this kit can automatically switch between reefer and tractor power sources, ensuring a continuous and reliable power supply for your reefer unit. It protects your batteries from overcharging and prevents them from draining when the reefer is running, prolonging their lifespan.

Owner’sManual

P/N:284582‐500

PHILLIPS PERMALOGIC SELECTOR

284582‐01 Version1.0305/05/2011

Owners Manual

Owners

Manual

 Operation

 Installation

 Wiring Diagram



Troubleshooting

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com



Troubleshooting

 Parts Breakdown

TRAILCHARGERWITHPERMALOGICSELECTOR

VERSION1.03

05/05/2011

INSTALLATION INSTRUCTIONS

INSTALLATION



INSTRUCTIONS

Step1:MounttheTrailChargeronthebackof

thebatteryboxusingthesuppliedself‐drilling

sheetmetalscrews.Checktheback‐sideofthe

mountinglocationtoensurethatnothingwillbe

damagedduringinstallation.(SeeFigure1)The

il Ch hldb d b 1 ½”

Tra



argers



emounte

a

out



½”



downfromthetopandjusttotherightofthe

grommet.Theunitmustalsobemountedwith

theplugpointeddown(6o’clock).(SeeFigure1)

Figure1

Step2: Routethemainharnessintotheliftgate

batteryboxthroughtheholeinthesideofthebattery

box.Allwiresroutedthroughthebatteryboxshould

beprotectedwitharubbergrommetordomenut.

(SeeFigure2)

MAINTCHARNESS

Routethefollowingwires(theDeutschpinsgotothe

outside)outoftheliftgatebatteryboxthroughthe

holeinthebacknexttotheTrailCharger.(Thewire

#’sareinref erencetothediagramonpage10.)

– Bllue wire#1,labeled“IgnitionPin#4”

–Redwire#5,labeled“12VInputPin#1”

–

Red wire #6, labeled

“

12V Output Pin #2

”

OUTPUTPOSITIVE,OUTPUTNEGATIVE,,

INPUTWIRE,IGNITIONWIRE

Red



wire



#6,



labeled



12V



Output



–Blackwire#7,labeled“GRNDPin#3”

Step3: LocatetheDeutschconnectorfromthebag

kitandinsertthewiresintothecorrectpositions.

–Inserttheinputwire(12VInputPin#1)intothe#1

position on the connector

Figure2

position



the



connector

.

–Inserttheoutputpositivewire(12VOutputPin#2)

intothe#2positionontheconnector.

–Inserttheoutputgroundwire(GroundPin#3)into

the#3positionontheconnector.

–Inserttheignitionwire(IgnitionPin#4)fromthe

extendermoduleintothe#4positiononthe

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com

Page2

connector.(SeeFigure3)

Figure3

TRAILCHARGERWITHPERMALOGICSELECTOR

VERSION1.03

05/05/2011

INSTALLATION INSTRUCTIONS

INSTALLATION



INSTRUCTIONS

Step4: Verifythatthewiresareinsertedintothe

connectorcorrectly,inthecorrectposition,and

lockedintoplace.(SeeFigure4)

Step5: Locatetheorangelockfromthebagkit

andinsertintotheDeutschconnector.Make

surethatthelockispushedinflushwiththeend

of the connector and locked into place. (See

Figure4



the



connector



and



locked



into



place.



(See



Figure5)

Step6: Slidetheincludedcleartubingoverthe

t th TilCh Thi ill hl

Figure5

connec

oron

e



arger.

Thi

sw

ill



p

preventwaterandcontaminatesfromentering

theelectricalconnection.(SeeFigure6)

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com

Page3

Figure6

TRAILCHARGERWITHPERMALOGICSELECTOR

VERSION1.03

05/05/2011

INSTALLATION INSTRUCTIONS

INSTALLATION



INSTRUCTIONS

Step7: ConnecttheDeutschconnectortotheTrail

Charger.Itmaybenecessarytouseascrewdriverto

makesureitisproperlyseated.(SeeFigure7)

Figure 7

Step8: Installthefusecubeassemblytothe

positivepostofbatteryA.(SeeFigure8)

Figure



Step9: Attachtheoutputpositivewire(LiftGate

Battery(+))tothetopofthefusecubeusingthe

insulatedfusecubenut.

Figure8

Attachtheoutputgroundwire(LiftGateBattery(‐))

andthemainharnessgroundwire(LiftGateBattery(‐

))tothenegativepostofbatteryB.Pleasenotethat

thepositiveconnectionandthenegativeconnection

shouldbedoneonoppositebatteries.(SeeFigure9)

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com

Page4

Figure9

TRAILCHARGERWITHPERMALOGICSELECTOR

VERSION1.03

05/05/2011

INSTALLATION INSTRUCTIONS

INSTALLATION



INSTRUCTIONS

Step10: Atthefrontofthetrailer,locateandmark

thelocationwherethePhillipsPermalogic Selector

boxwillbemounted.Consultthetrailer

manufacturerforproperlocationandmounting

instructions.Thisstepmustbedonetoensurethat

h ii h i h i h

NEEDPICTURESFORTHISSTEP

ew

ng

arness

snotcuttoos

ort

nt

e

followingsteps.(SeeFigure10)

Step11: Routethemainpowerharnessfrominside

thebatteryboxtothefrontofthetrailer.Utilizethe

factorychannelsuptothefifthwheelplateandthen

through the electrical/air line tubes the rest of the way

Figure10

through



the



electrical/air



line



tubes



the



rest



the



way



tothefrontofthetrailertothedualpolereceptacle.

Oncetheharnessisrouted,andithasbeendetermined

thatthereisenoughcable,cuttheharnesstolength.

Besuretoleaveenoughtobeabletostriptheouter

jacketoffandhaveenoughwiretomakeallthe

electricalconnections.Makesuretosecurethe

harnesswithwire‐ties.(SeeFigure11)

Step12: MountthePhillipsPermalogic Selector

boxonthefrontofthetrailerwhereyouhad

previously marked in step #10 Remove the

Figure11

previously



marked



step



#10

.

Remove



the



covertoaccesstheconnectionpoints.(See

Figure12)

NEEDPICTURESFORTHISSTEP

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com

Page5

Figure12

TRAILCHARGERWITHPERMALOGICSELECTOR

VERSION1.03

05/05/2011

INSTALLATION INSTRUCTIONS

INSTALLATION



INSTRUCTIONS

Step13: Routethereeferharness(pinkand

whitewires)tothereeferfromthePhillips

Permalogic Selectorbox.

Step14: Connectthepinkwirewiththe40amp

fuseassemblytothereeferstarterB(+)post.

Figure13

Step15: Connectthewhitewiretothereefer’s

engineblockground.

Figure14

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com

Page6

Figure15

TRAILCHARGERWITHPERMALOGICSELECTOR

VERSION1.03

05/05/2011

INSTALLATION INSTRUCTIONS

INSTALLATION



INSTRUCTIONS

Step16: Routethepinkandwhitewiresfromthe

reeferharnessandthered,black,andbluewiresfrom

theTrailChargerharnessintothePhillipsSelectornose

box.Cutthemtolength,leavingenoughtoconnectto

the Phillips Selector connection points

NEEDPICTURESFORTHISSTEP

the



Phillips



Selector



connection



points

Step17: Completethefollowingstepstopink,white,

red,black,andbluewiresthatwerejustroutedinto

thePhillipsSelectornosebox.

NEEDPICTURESFORTHISSTEP

Figure16

A. Strip¼”oftheinsulationof

B. Slidepieceofheatshrinkoverthewire

C. Crimpandsoldera#10eyeletontothewire

D. Covertheconnectionwiththeheatshrinkand

applyheat

Step18: Makethefollowingconnectionsinthe

PhillipsSelectornosebox.(SeeFigure18)

Figure17

A. Connectthepinkwiretotheterminalmarked

“REEFER”

B. Connectthewhitewiretotheterminalmarked

“GROUND”(theoneontheleft)

C. Connectthebluewiretotheterminalmarked

“TCE”

D. Connecttheblackwiretotheterminalmarked

NEEDPICTURESFORTHISSTEP

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

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Page7

“GROUND”(theoneontheright)

E. Connecttheredwiretotheterminalmarked“TC”

Figure18

TRAILCHARGERWITHPERMALOGICSELECTOR

VERSION1.03

05/05/2011

INSTALLATION INSTRUCTIONS

INSTALLATION



INSTRUCTIONS

Step19: ReinstallthecoverofthePhillipsPermalogic

Selector.Installationisnowcomplete,checkeach

powersourceforcorrectoperationofthePhillips

Permalogic Selector.

BLUELED

ReeferPowerSource

Withthedualpolestingercordremovedandthe

reeferrunning(voltagemustbeatleast13.3voltsor

higher),theLEDlightontheSelectorshouldturnblue.

(SeeFigure19)Thisindicatesthatthereeferisbeing

usedforthepowersource.Checktosee ifthegreen

LED light on the Trail Charger is illuminated If so the

LED



light



the



Trail



Charger



illuminated

.



,

the



reeferispoweringtheTrailCharger.(SeeFigure21)

TractorPowerSource

Withthereeferturnedofandthedualpolestinger

cordpluggedin,startthetractor.TheLEDlightonthe

selectorshouldturnyellow.(SeeFigure20)This

Figure19

YELLOW LED

indicatesthatthetractorisbeingusedforthepower

source.ChecktoseeifthegreenLEDlightontheTrail

Chargerisilluminated.Ifso,thetractorispowering

theTrailCharger.(SeeFigure21)

YELLOW



LED

Figure20

GREEN

LED

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com

Page8

Figure21

TRAILCHARGERWITHPERMALOGICSELECTOR

VERSION1.03

05/05/2011

INSTALLATION INSTRUCTIONS

INSTALLATION



INSTRUCTIONS

Step23: Nowthemetalcovercanbeinstalledto

furtherpr otecttheTrailChargerfromphysicaldamage

androadsplash.Usefourselfdrillingscrews

(provided)toattachthecovertothebatterybox.

Check the back side of the mounting location to

Check



the



back



side



the



mounting



location



ensurethatnothingwillbedamagedduring

installation.(SeeFigure22)

Note:Makesurethattheharnesshasadriploopfor

thewatertorundownawayfromtheTrailCharger.

Figure22

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com

Page9

TRAILCHARGERWITHPERMALOGICSELECTOR

VERSION1.03

05/05/2011

WIRING DIAGRAM

WIRING



DIAGRAM

IGNITIONN4

INPUTN1

OUTPUTN2

GROUNDN3

REEFER STARTER B(+) POST

REEFER



STARTER



B(+)



POST

REEFERENGINEBLOCK

GROUND

C D E F GB

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com

TRAILCHARGERWITHPERMALOGICSELECTOR

VERSION1.03

05/05/2011

WIRING DIAGRAM LEGEND

WIRING



DIAGRAM



LEGEND

Components

A. PhillipsPermalogic SelectorNoseBox

B. TCE(TrailChargerExciter)Terminal‐ Output

C. BrakeTerminal‐ Input

D. GroundTerminal1

E. GroundTerminal2

F. ReeferPositiveTerminal‐ Input

G. ChargerTerminal‐ Output

H. DualPolePositive‐ Input

J. DualPoleNegative

K. LiftgateBatteryNegative

L. LiftgateBatteryPositive

Fuse Cube, 30 Amp

Fuse



Cube,



Amp

N. TrailCharger

1. Input

2. Output

3. Ground

4. Ignition

P. ReeferPositive

Q. ReeferNegative

Fuse, 30 Amp

Fuse,



Amp

Wire# Connection1 Connection2 WireColor

1. TCETerminal TrailChargerIgnition Blue

2. GroundTerminal1 LiftgateBatteryNegative Black

3. GroundTerminal2 ReeferNegative White

4. ReeferTerminal ReeferPositive Pink

Ch Til

TilCh I

arger

erm



arger

nput

6. TrailChargerOutput LiftgateBatteryPositive Red

7. TrailChargerGround LiftgateBatteryNegative Black

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com

TRAILCHARGERWITHPERMALOGICSELECTOR

VERSION1.03

05/05/2011

TROUBLESHOOTING

Testi ngtheSelector‐ ReeferInput

1. Withthedualpolestingercordunplugged,startthereefer.

2. TheLEDlightonthePhillipsSelectornoseboxshouldilluminateblue.Ifno,waittwominutesandallowthe

reeferalternatortoreachregulatedvoltage.Ifyes(bluelightilluminates),continuetostep3.Ifno,continue

tostep2‐A.

A. Checkthevoltagebetweenthe“REEFER”terminal(F)andthe“GROUND”terminal(E).Thisshouldbe

13.3voltsorgreater.Ifyes,continuetostep3.Ifno,continuetothenextstep.

B. CheckthevoltagebetweenthereeferstarterB+(P)andthereeferengineblockground(Q).This

should be near 14 0 volts If yes continue to the next step If no repair the reefer

’

s charging circuit per

should



near



volts

.



yes

,

continue



the



step

.



,

repair



the



reefer s



charging



circuit



per



thereefermanufacturer’sguidelines.Startoverwithstep2.

C. Checkthefuse(R)foragoodconnectionorablownfuse.Ifblownfuse,determinethereasonand

repair,thenreplacethefuseandstartoveratstep2.Ifnoproblemisfound,continuetothenextstep.

D. Examinethepinkwire(4)forcrimpsorbreaks.Repairorreplaceasnecessary.Startoverwithstep2.

3. Checkthevoltagebetweenthe“CHARGER”terminal(G)andthe“GROUND”terminal(D).Thisshouldbeclose

toreeferbatteryvoltage.Ifyes,thePhillipsSelectorispoweringtheinputoftheTrailCharger.Continuetothe

step4.

4. Checkthevoltagebetweenthe“TCE”terminal(B)andthe“GROUND”terminal(D).Thisshouldbecloseto

reeferbatter

volta

e.If

thePhilli

sSelectoris

owerin

thei

nitionoftheTrailChar

er.Continueto

y g y, p pgg g

step5.

5. Checkthevoltagebetweenthe“GROUND”terminal(E)andthereeferengineblockground(Q).Thisshouldbe

zero.Ifyes,continuetostep7.Ifno,checkthegroundwire(3)between(E)and(Q)forshortsorbreaks.

Repairasneededandstartoveratstep3.

If no battery voltage for step 3 and or step 4 and step 5 reads zero the Phillips Selector is bad Replace the



battery



voltage



for



step



and



step



,

and



step



reads



zero

,

the



Phillips



Selector



bad

.

Replace



the



PhillipsSelectorandstartoveratstep1.

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com

TRAILCHARGERWITHPERMALOGICSELECTOR

VERSION1.03

05/05/2011

TROUBLESHOOTING

Testi ngtheSelector‐ TractorInput

7. Makesurethedualpolestingercordispluggedinandthetractorrunning.Thereeferunitshouldbeturned

off.

8. TheLEDlightonthePhillipsSelectornoseboxshouldilluminateyellow.Ifno,waittwominutesandallowthe

tractor’salternatortoreachregulatedvoltage.Ifyes(yellowlightilluminates),continuetostep9.Ifno,

continuetostep8‐A.

A. Withthetractorrunning,removethedualpolestingercordfromthePhillipsSelectornosebox.Check

thevoltageofthedualpolestingercord.Shouldbeclosetotractor’schargingvoltage.Ifyes,continue

tothenextstep.Ifno,checkthedualpolestingercordandthetractor’sdualpolecircuit,repairor

replace as needed Start over at step 8

replace



needed

.

Start



over



step



B. CheckthecircuitbreakerinsidethePhillipsSelectorbetweenthedualpolepositiveandthePhillips

Selectorcontrolmodule.Ifgood,continuetostep10.Ifbad,repairorreplaceasneededandstart

overatstep8.

9. Checkthevoltagebetweenthe“CHARGER”terminal(G)andthe“GROUND”terminal(D).Thisshouldbeclose

toreeferbatteryvoltage.Ifyes,thePhillipsSelectorispoweringtheinputoftheTrailCharger.Continuetothe

step10.

10. Checkthevoltagebetweenthe“TCE”terminal(B)andthe“GROUND”terminal(D).Thisshouldbecloseto

tractorbatteryvoltage.Ifyes,thePhillipsSelectorispoweringtheignitionoftheTrailCharger.Continueto

step11.

11. Checkthevoltagebetweenthe“GROUND”terminal(D)andthedualpolenegative(H).Thisshouldbezero.If

yes,continuetostep13.Ifno,checkthegroundwireinsidetheSelectorbetweenthedualpolenegativeand

the“GROUND”terminal(E)forshortsorbreaks.Repairasneededandstartoveratstep9.

12. Ifnobatteryvoltageforstep9andorstep10,andstep11readszero,thePhillipsSelectorisbad.Replacethe

PhillipsSelectorandstartoveratstep7.

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com

TRAILCHARGERWITHPERMALOGICSELECTOR

VERSION1.03

05/05/2011

TROUBLESHOOTING GUIDE

TROUBLESHOOTING



GUIDE

Testi ngtheTrailChargerOperation

Note: Beforecontinuingwiththefollowingsteps,itisnecessarythatsteps1through12havebeencompletedand

thePhillipsSelectornoseboxhasbeendeterminedworkproperly.

13. Disconnectandtesttheliftgatebatteries.

Battery1Battery2Battery3Battery4

RatedCCA __________ ______________________________

RatedRC __________ ______________________________

OpenCircuitVoltage __________ ______________________________

TestResults __________ ______________________________

Tester Used

Tester



Used

__________ ______________________________

Note:Allbatteriesmustpassloadtestorbereplacedbeforeproceeding.

Note: Forsteps13through23refertothewiringdiagramonpage10.

14. TurninputpowerontotheTrailCharger. Thedualpolestingercordmustbeconnectedfromthetractortothe

dualpolereceptacleonthePhillipsSelectornoseboxormakesurethereeferisrunning.Thetractorneedstobe

running.

15. Isthe

reenLEDontheTrailChar

erilluminated?

esorno

)

g g (y )

_________

Ifyesmovetostep18.Ifnogotostep16.

Note: IftheliftgatebatteriesarecompletelychargedtheTrailChargermightnotturnon.Toensurethisisnot

thecaseruntheliftonecompletecycle.

Didthegreenlightturnon?(yesorno) _________

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com

TRAILCHARGERWITHPERMALOGICSELECTOR

VERSION1.03

05/05/2011

TROUBLESHOOTING GUIDE

16. RemovetheharnessplugfromtheTrailCharger. (SeeFigure1) Checkthevoltagereadingattheinputpin(N1)

andtheliftgatebatterynegative(K).Thisshouldbethesameastheinputsourcevoltage.(i.e.sourceinthe

PhillipsSelectornosebox,“CHARGER”terminal(G),“GROUND”(D))

InputSource

Voltage:________ (N1)PinVoltage:__________

TROUBLESHOOTING



GUIDE

Ifthesearethesameorclosetothesame,skiptostep17.Iftheinputsourcevoltageandthevoltageat(N1)

areNOTthesame,continuetostep16‐A.

A. CheckthevoltagebetweenthePhillipsSelector“CHARGER”terminal(G)andtheTrailChargerinputpin(N1).

Shouldreadzero.Ifyes,skiptostep4‐B.Ifno,checktheinputwire(5)fordamageorbreaksandrepairas

needed, then continue to step 16

‐

needed,



then



continue



step



B. CheckthevoltagebetweenthePhillipsSelector“GROUND”terminal(D)andtheliftgate batterynegative(K).

Shouldreadzero.Ifyes,startoveratstep16.Ifno,checkthegroundwire(2)fordamageorbreaksand

repairasneeded,thenrepeatstep16.

17. WiththeharnessplugstillremovedfromtheTrailCharger.(SeeFigure1)Checkthevoltagereadingatthe

iiti i (N4) d th

lift t

btt ti (K) Thi hldb th th iiti lt

iti

onp

n

(N4)

an



e

lift

erynega

ve

(K)

.

Thi

ss



e

esameas

e

iti

onsourcevo

age.

(i.e.sourceinthePhillipsSelectornosebox,“TCE”terminal(B),“GROUND”(D))

IgnitionSourceVoltage:________ (N1)PinVoltage:__________

Ifthesearethesameorclosetothesame,skiptostep18.Iftheignitionsourcevoltageandthevoltageat(N1)

areNOTthesame,continuetostep17‐A.

A. CheckthevoltagebetweenthePhillipsSelector“TCE”terminal(B)andtheTrailChargerignitionpin(N4).

Shouldreadzero.Ifyes,skiptostep17‐B.Ifno,checktheignitionwire(1)fordamageorbreaksandrepair

asneeded,thencontinuetostep17‐B.

B. CheckthevoltagebetweenthePhillipsSelector“GROUND”terminal(D)andtheliftgate batterynegative(K).

Should read zero If yes start over at step 17 If no check the ground wire (2) for damage or breaks and

Should



read



zero

.



yes

,

start



over



step



.



,

check



the



ground



wire



(2)



for



damage



breaks



and



repairasneeded,thenrepeatstep17.

18. Withtheharnessplugremoved,checkthevoltagereadingbetweenthegroundpin(N3)andtheliftgatebattery

positive(L).Thisshouldbethesameasbatteryvoltage.Ifyes,continuetostep19.Ifno,repairthegroundwire

(7)frompin(N3)

toliftgatebatterynegative(L),thenrepeatstep18.

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com

TRAILCHARGERWITHPERMALOGICSELECTOR

VERSION1.03

05/05/2011

TROUBLESHOOTING GUIDE

19. Withtheharnessplugremoved,checkthevoltagereadingbetweentheoutputpin(N2)andtheliftgatebattery

negative(K).Thisshouldbethesameasbatteryvoltage.Ifyes,continuetostep20.Ifno,checkthe30amp

fusecube(M).Ifthefuseisblown,repairthecircuitandreplacethefusecube(M),thenrepeatstep19.Ifthe

voltagereadingbetweentheoutputpin(N2)andtheliftgatebatterynegative(K)isstillnotthesameasbattery

voltage,repairtheoutputwire(6)fromtheoutputpin(N2)totheliftgatebatterypositive(L),thenrepeatstep

TROUBLESHOOTING



GUIDE

19.

20. ReconnecttheharnessplugbackintotheTrailCharger.

21. Hookaclip‐onammeteraroundtheoutputwire(6)betweentheoutputpin(N2)ontheTrailChargerplugand

theliftgatebatterypositive(L)thencheckthevoltagewithavoltmeterbetween(K)and(L).

Recordthereadings __________volts__________amps__________temp

Allowtheunittooperateforfivetotenminutesandretest.

Recordthereadings __________volts__________amps__________temp

Wh t

i th bi t ttf th lift t btt i ?



s

eam



empera

ureo



e

lift

e

__________

Note: Incoldweather,thevoltagemayincreaseupto15.0volts.Seechartbelowforrecommendedcharging

voltagesvs.temperature.

23. IftheTrailChargerdoesnotproducethespecifiedvoltageparametersbelowandordoesnotproduceatleast

16ampsofoutput,replacetheTrailCharger.

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com

TRAILCHARGERWITHPERMALOGICSELECTOR

VERSION1.03

05/05/2011

TROUBLESHOOTING GUIDE

TROUBLESHOOTING



GUIDE

TrailChargerplugN

GreenLED

Figure1

Toliftgatebattery

i (K)

Toliftgatebattery

i (K)

N1 N4

negat

ve

(K)

negat

ve

(K)

Volt

Meter

Volt

Meter

Volt

Meter

Toliftgatebattery

negative(K)

Toliftgatebattery

positive(K)

Volt

Meter

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com

Figure2

TRAILCHARGERWITHPERMALOGICSELECTOR

VERSION1.03

05/05/2011

PARTS BREAKDOWN

284582‐01 COMPLETEKIT(Selector,TC,Harnesses,BagKit,Cover)

CompleteKitContents: Qty

906484‐01 TRAILCHARGER 1

906592‐01 PHILLIPSPERMALOGICSELECTORNOSEBOX 1

284582‐10 PHILLIPSPERMALOGICSELECTORREEFERHARNESS 1

PARTS



BREAKDOWN

284569‐01 53FTMOD4TRAILCHARGERPOWEREDHARNESS 1

267522‐01 TRAILCHARGERCOVER 1

284583‐01 53FTMOD4TRAILCHARGERPOWEREDBAGKIT 1

BagKitContents: Qty

906874‐01 10GA30"TRAILCHARGEROUTPUTWIRE 1

906875‐01 10GA30"TRAILCHARGERGROUNDWIRE 1

906873‐01 SECONDARYLOCK 1

907015‐01 DEUTSCHPLUG 1

906877‐01 1‐1/4"CLEARIDTUBING,0.17ft. 1

906878‐01 SINGLEFUSECUBEBRACKET 1

906879‐01 CFNUTFORFUSECUBEBRACKET 1

906880‐01 FUSECUBE,30AMP 1

*1/4"REDHEATSHRINK,2incheslong 2

*1/4"BLACKHEATSHRINK,1inchlong 1

*14‐16GA#10EYELET 1

*12‐10GA#10EYELET 4

*323/32"SMALLZIPTIES 12

*3/4"BLACKHEATSHRINK,3incheslong 1

284556

TRAIL CHARGER HARDWARE BAG KIT

284556

‐

TRAIL



CHARGER



HARDWARE



BAG



KIT

HardwareBagKitContents: Qty

** 5/8”NylonClamps 12

** ¼X20Nylonlocknut 8

** ¼”Flatwashers 8

** ¼X20¾”bolts 8

#12 X 1 ½

”

Hex tek screws

#12



Hex



tek



screws

** #12X¾”Hextekscrews 10

** #10X1”Hextek screws 5

** 3/8X16jamnut 1

REPLACEMENTITEMS Qty

907095 30AMPATCFUSE 1

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com

Page18

*Itemsnotavailableseparately,mustorder50ftTrailChargerSelectorBagKit(284583‐01).

**Itemsnotavailableseparately,mustorderTrailChargerHardwareBagKit(284556‐01).

TRAILCHARGERWITHPERMALOGICSELECTOR

VERSION1.03

05/05/2011

906484‐01284582‐01 906592‐01

267522

284582

284569

267522

‐

284582

‐

284569

‐

906874‐01 906875‐01

284583‐01

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com

Page19

906873‐01

907015‐01 906877‐01

TRAILCHARGERWITHPERMALOGICSELECTOR

VERSION1.03

05/05/2011

906879‐01 906880‐01906878‐01

¼” RdHtSh i k

¼” Bl k HtSh i k

16 G #10 Elt

¼”



¼”



‐



a.

#10



12‐10Ga.#10Eyelet

SmallZip‐Ties ¾”BlackHeatShrink

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com

Page20

284556‐01

5/8”NylonClamps

¼”x20NylonLockNut

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Maxon TC Kit 4 Owner's manual

Brand: Maxon

Model: TC Kit 4

Category: Car kits

Type: Owner's manual

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Maxon TC Kit 4 Owner's manual

Maxon TC Kit 4 Owner's manual

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