Acura 2004 TSX Removal And Installation

2004 AUTOMATIC TRANSMISSIONS

Removal & Installation - TSX

TRANSMISSION REMOVAL

Special Tools Required:

z Engine hanger adapter VSB02C000015

z Engine support hanger, A and Reds AAR-T-12566 (Available through the Honda Tool and Equipment

Program )

z Front subframe adapter EQS02C000011

1. Before disconnecting the battery, make sure you have the anti-theft code for the radio (and navigation

system), then write down the frequencies for the radio's preset stations.

2. Raise the vehicle, and make sure it is supported securely.

3. Remove the splash shield.

4. Remove the drain plu

g

(A), and drain the automatic transmission fluid (ATF).

2004 Acura TSX

2004 AUTOMATIC TRANSMISSIONS Removal & Installation - TSX

2004 Acura TSX

2004 AUTOMATIC TRANSMISSIONS Removal & Installation - TSX

Wednesday, March 12, 2008 9:44:47 PM Page 1 Wednesday, March 12, 2008 9:45:15 PM Page 1

Fig. 1: Removing The Drain Plug

5. Reinstall the drain plug with a new sealing washer (B).

6. Disconnect the battery negative terminal, then disconnect the battery positive terminal.

7. Remove the battery hold-down bracket, then remove the battery cover, battery, and battery tray.

8. Remove the intake air duct and air cleaner housing.

9. Loosen the two bolts securing the battery base from under the vehicle, and remove the two bolts securing

the battery base in the engine compartment, then remove the battery base.

10. Disconnect the A/T clutch pressure control solenoid valve A connector, and 2nd clutch transmission fluid

pressure switch connector (B), and remove the harness clamps (C) from the clamp brackets (D).

2004 Acura TSX

2004 AUTOMATIC TRANSMISSIONS Removal & Installation - TSX

Wednesday, March 12, 2008 9:44:47 PM Page 2

Fig. 2: Disconnecting Connectors

11. Remove the transmission range switch connector (A) from its bracket (B), then disconnect it.

2004 Acura TSX

2004 AUTOMATIC TRANSMISSIONS Removal & Installation - TSX

Wednesday, March 12, 2008 9:44:47 PM Page 3

Fig. 3: Removing The Transmission Range Switch Connector

12. Remove the AF sensor connector (C) from its bracket (D), then disconnect it.

13. Disconnect the mainshaft speed sensor connector (E) and countershaft speed sensor connector (F), and

remove the harness clamps (G) from the clamp brackets (H).

14. Disconnect the 3rd clutch transmission fluid pressure switch connector (A), and remove the harness

clamp (B) from the clamp bracket (C).

2004 Acura TSX

2004 AUTOMATIC TRANSMISSIONS Removal & Installation - TSX

Wednesday, March 12, 2008 9:44:47 PM Page 4

Fig. 4: Disconnecting The 3rd Clutch Transmission Fluid Pressure Switch Connector

15. Disconnect the shift solenoid harness connector (A), A/T clutch pressure control solenoid valve B

connector, and solenoid valve C connector, and remove the harness clamp (D) from the clamp bracket

(E).

2004 Acura TSX

2004 AUTOMATIC TRANSMISSIONS Removal & Installation - TSX

Wednesday, March 12, 2008 9:44:47 PM Page 5

Fi

g

. 5: Disconnectin

g

The Shift Solenoid Harness Connector, A/T Clutch Pressure Control Solenoid

Valve B Connector & Solenoid Valve C Connector

16. Remove the ATF cooler hoses (A) from the ATF cooler lines (B). Turn the ends of the ATF cooler hoses

up to prevent ATF from flowin

g

out, then plu

g

the ATF cooler hoses and lines.

2004 Acura TSX

2004 AUTOMATIC TRANSMISSIONS Removal & Installation - TSX

Wednesday, March 12, 2008 9:44:47 PM Page 6

Fig. 6: Removing The ATF Cooler Hoses From The ATF Cooler Lines

17. Check for any signs of leakage at the hose joints.

18. Remove the ATF cooler hose (A) from the hose clamp (B).

2004 Acura TSX

2004 AUTOMATIC TRANSMISSIONS Removal & Installation - TSX

Wednesday, March 12, 2008 9:44:47 PM Page 7

Fig. 7: Removing The ATF Cooler Hose From The Hose Clamp

2004 Acura TSX

2004 AUTOMATIC TRANSMISSIONS Removal & Installation - TSX

Wednesday, March 12, 2008 9:44:47 PM Page 8

19. Disconnect the ATF cooler hose (C) from the ATF cooler line (D), then plug the hose end.

20. Remove the ground cable (A), transmission upper mount bracket plate (B), and transmission upper mount

bracket (C).

Fig. 8: Removing The Ground Cable, Transmission Upper Mount Bracket Plate & Transmission

Upper Mount Bracket

21. Remove the harness clamp (A) and hose (B), and remove the bolts (C) securing the hose clamps. Remove

the mountin

g

nuts (D) and strut brace (E).

2004 Acura TSX

2004 AUTOMATIC TRANSMISSIONS Removal & Installation - TSX

Wednesday, March 12, 2008 9:44:47 PM Page 9

Fig. 9: Removing The Harness Clamp & Hose & The Bolts Securing The Hose Clamps

2004 Acura TSX

2004 AUTOMATIC TRANSMISSIONS Removal & Installation - TSX

Wednesday, March 12, 2008 9:44:47 PM Page 10

22. To attach the special tool adapter (VSB02C000015), remove the clamp bracket.

Fig. 10: Removing The Clamp Bracket

23. Attach the special tool adapter (VSB02C000015) to the threaded hole in the c

y

linder head.

2004 Acura TSX

2004 AUTOMATIC TRANSMISSIONS Removal & Installation - TSX

Wednesday, March 12, 2008 9:44:47 PM Page 11

2004 Acura TSX

2004 AUTOMATIC TRANSMISSIONS Removal & Installation - TSX

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Fi

g

. 11: Attachin

g

The Special Tool Adapter

24. Install the engine support hanger (AAR-T-12566) to the vehicle, and attach the hook (A) to the special

tool adapter (B). Tighten the wing nut (C) by hand, and lift and support the engine.

Fig. 12: Installing The Engine Support Hanger To The Vehicle, And Attaching The Hook To The

Special Tool Adapter

25. Remove the vacuum hose (A) from its clamp (B), then disconnect the hose from the vacuum line (C).

2004 Acura TSX

2004 AUTOMATIC TRANSMISSIONS Removal & Installation - TSX

Wednesday, March 12, 2008 9:44:47 PM Page 13

Fig. 13: Disconnecting The Hose From The Vacuum Line

26. Remove the front mount stop (D) and clamp bracket (E), and remove the front mount bolt (F).

27. Insert a 6 mm Allen wrench (A) in the top of the ball joint pin (B), and remove the nuts (C), then separate

the stabilizer link (D) from the lower arms (E).

2004 Acura TSX

2004 AUTOMATIC TRANSMISSIONS Removal & Installation - TSX

Wednesday, March 12, 2008 9:44:47 PM Page 14

Fig. 14: Removing Components

28. Remove the cotter pins (F), castle nuts (G), damper pinch bolt (H), self-locking nut (I), bolt (J), and

damper forks (K), then separate the ball joints from the lower arms (see BALL JOINT

).

29. Remove the exhaust pipe A and its mount.

2004 Acura TSX

2004 AUTOMATIC TRANSMISSIONS Removal & Installation - TSX

Wednesday, March 12, 2008 9:44:47 PM Page 15

Fig. 15: Removing The Exhaust Pipe

30. Remove the steering gearbox heat shield (A), and remove the bolt (B) securing the power steering fluid

line bracket.

2004 Acura TSX

2004 AUTOMATIC TRANSMISSIONS Removal & Installation - TSX

Wednesday, March 12, 2008 9:44:47 PM Page 16

Fig. 16: Removing The Steering Gearbox Heat Shield & Removing The Bolt Securing The Power

Steering Fluid Line Bracket

31. Remove the power steerin

g

fluid line from its clamps on the front subframe.

2004 Acura TSX

2004 AUTOMATIC TRANSMISSIONS Removal & Installation - TSX

Wednesday, March 12, 2008 9:44:47 PM Page 17

Fig. 17: Removing The Power Steering Fluid Line From Its Clamps On The Front Subframe

32. Remove the engine stiffener (A), and remove the drive plate bolts (B) while rotating the crankshaft

pulley.

2004 Acura TSX

2004 AUTOMATIC TRANSMISSIONS Removal & Installation - TSX

Wednesday, March 12, 2008 9:44:47 PM Page 18

Fig. 18: Removing The Engine Stiffener & Removing The Drive Plate Bolts While Rotating The

Crankshaft Pulley

33. Remove the three bolts securin

g

the shift cable holder (A), then remove the shift cable cover (B).

2004 Acura TSX

2004 AUTOMATIC TRANSMISSIONS Removal & Installation - TSX

Wednesday, March 12, 2008 9:44:47 PM Page 19

Fig. 19: Removing The Shift Cable Cover

34. Remove the spring clip (C) and control pin (D), then separate the shift cable (E) from the control lever

(F). Do not bend the shift cable excessively.

35. Remove the rear mount stop.

2004 Acura TSX

2004 AUTOMATIC TRANSMISSIONS Removal & Installation - TSX

Wednesday, March 12, 2008 9:44:47 PM Page 20

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Acura 2004 TSX Removal And Installation

Acura 2004 TSX Removal And Installation

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