GEM E2 Owner's manual

Type
Owner's manual

This manual is also suitable for

2022
OWNER’S MANUAL
GEM e2
GEM e4
GEM e6
GEM eL XD
WARNING
Operating, servicing, and maintaining a passenger vehicle or off-road
vehicle can expose you to chemicals including phthalates, and lead, which
are known to the State of California to cause cancer and birth defects or
other reproductive harm. To minimize exposure, wear gloves or wash your
hands frequently when servicing your vehicle.
For more information go to www.P65Warnings.ca.gov/passenger-vehicle.
!
WARNING
Read, understand, and follow all of the instructions and safety
precautions in this manual and on all product labels.
Failure to follow the safety precautions
could result in serious injury or death.
For videos and more information
about a safe riding experience with
your Polaris vehicle, scan this QR
Code® with your smartphone.
!
2022 Owner’s Manual for
Maintenance and Safety
Unless noted, trademarks are the property of Polaris Industries Inc.
QR Code® is a registered trademark of DENSO WAVE INCORPORATED.
Nation Safe Drivers® is a registered trademark of NSD Holdings Inc.
Brammo® is a registered trademark of Brammo Inc. MACPHERSON
MACPHERSON RIDE® is a registered trademark of Aftermarket Auto Parts
Alliance, Inc. Bluetooth® is a registered trademark of Bluetooth Sig, Inc. WD-
40® is registered to WD-40 Manufacturing Company. Tread Lightly® is a
registered trademark of the United States Department of Agriculture. OSHA®
is a registered trademark of the Occupational Safety and Health
Administration, U.S. Dept. of Labor.
Copyright 2021 Polaris Industries Inc. All information contained within this
publication is based on the latest product information at the time of
publication. Due to constant improvements in the design and quality of
production components, some minor discrepancies may result between the
actual vehicle and the information presented in this publication. Depictions
and/or procedures in this publication are intended for reference use only. No
liability can be accepted for omissions or inaccuracies. Any reprinting or
reuse of the depictions and/or procedures contained within, whether whole or
in part, is expressly prohibited.
The original instructions for this vehicle are in English. Other languages are
provided as translations of the original instructions.
Printed in U.S.A.
9940210-EN R01
Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide
family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for
the latest news, new product introductions, upcoming events, career
opportunities and more.
Here at POLARIS we proudly produce an exciting line of commercial products.
We believe POLARIS sets a standard of excellence for all utility vehicles
manufactured in the world today. Many years of experience have gone into the
engineering, design, and development of your POLARIS vehicle, making it the
finest machine we’ve ever produced.
For safe and enjoyable operation of your vehicle, be sure to follow the
instructions and recommendations in this owners manual. Your manual contains
instructions for minor maintenance, but information about major repairs is
outlined in the POLARIS Service Manual and can be performed by a factory
certified Master Service Dealer (MSD) technician.
Your POLARIS dealer knows your vehicle best and is interested in your total
satisfaction. Your POLARIS dealership can perform all of your service needs
during and after the warranty period.
For the most up-to-date owners manual visit https://www. polaris. com/en-us/
owners-manuals.
3
WELCOME
The following signal words and symbols appear throughout this manual and on
your vehicle. Your safety is involved when these words and symbols are used.
Become familiar with their meanings before reading the manual.
DANGER
DANGER indicates a hazardous situation which, if not avoided, WILL result in
death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, COULD result
in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, COULD result
in minor to moderate injury.
NOTICE
NOTICE provides key information by clarifying instructions.
IMPORTANT
IMPORTANT provides key reminders during disassembly, assembly, and
inspection of components.
The Prohibition Safety Sign indicates an action NOT to take in
order to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to
be taken to avoid a hazard.
4
SAFETY SYMBOLS AND SIGNAL WORDS
Introduction . . . . . . . . . . . . . . . . . . . . 7
Safety . . . . . . . . . . . . . . . . . . . . . . 11
Features and Controls . . . . . . . . . . . . . . 25
Operation . . . . . . . . . . . . . . . . . . . . 53
Maintenance . . . . . . . . . . . . . . . . . . 63
Specifications . . . . . . . . . . . . . . . . . . 83
Warranty . . . . . . . . . . . . . . . . . . . . 87
Maintenance Log . . . . . . . . . . . . . . . . 95
5
TABLE OF CONTENTS
6
INTRODUCTION
OVERVIEW
Please familiarize yourself with all laws and regulations concerning the
operation of the vehicle in your area.
This manual applies to the following GEM vehicles:
GEM e2 (two-passenger)
GEM e4 (four-passenger)
GEM e6 (six-passenger)
GEM eL XD (two-passenger extra duty long-bed)
GEM CUSTOMER SERVICE
Phone 855-RIDEGEM (855-743-3436)
Web
www.gemcar.com
GENERAL WARNINGS
WARNING
Failure to follow the warnings contained in this manual can result in severe
injury or death.
Special precautions must be followed when owning and operating a battery-
powered vehicle. This vehicle is not a toy and can be hazardous to operate.
This vehicle handles differently than other vehicles. A collision or rollover can
occur quickly, even during routine maneuvers, if you fail to take proper
precautions.
Read this owner’s manual. Understand all safety warnings, precautions and
operating procedures before operating the vehicle. Keep this manual with
the vehicle at all times.
Never permit a guest to operate this vehicle unless the guest has read this
manual and all product labels.
Never use this vehicle with drugs or alcohol, as these conditions impair
judgment and reduce operator reaction time.
Operate this vehicle only on public or private roads where speed limits are
appropriate for low speed vehicles. Be familiar with motor vehicle laws in
your area of operation. Do not operate this vehicle in situations where it
could become an obstacle or an annoyance for faster-moving traffic.
7
INTRODUCTION
MANUFACTURER’S LABEL
Record your vehicle’s identification numbers in the spaces provided.
The Vehicle Identification Number (VIN) is stamped on a tag affixed to the left
dash at the base of the windshield
q
. The VIN is also printed on the
manufacturer’s label
q
, which is located on the left rear section of the interior
roof panel.
The VIN indicates the model year, model type and serial number of your vehicle.
The manufacturer’s label also contains the Gross Vehicle Weight Rating
(GVWR) and Gross Axle Weight Rating (GAWR) information for your vehicle.
Never exceed the GVWR or the GAWR. See .
Vehicle Identification Number
(VIN):
Vehicle Model Number:
VEHICLE EMISSION CONTROL INFORMATION
(VECI)
The Vehicle Emission Control Information (VECI) label
w
is located on the left
rear section of the interior roof panel, below the manufacturer’s label.
RADIO COMPLIANCE STATEMENTS
The following statements apply to radio components offered with this vehicle.
These include but may not be limited to the touchscreen display.
This device complies with part 15 of the FCC Rules. Operation is subject to the
following two conditions: (1) This device may not cause harmful interference,
and (2) this device must accept any interference received, including interference
that may cause undesired operation.
This device complies with FCC RF radiation exposure limits for general
population.
8
INTRODUCTION
This device contains license-exempt transmitter(s)/receiver(s) that comply with
Innovation, Science and Economic Development Canada’s license-exempt RSS
(s). Operation is subject to the following two conditions:
1. This device may not cause interference.
2. This device must accept any interference, including interference that may
cause undesired operation of the device.
CAUTION
This equipment complies with part 15 of the Federal Communications
Commission (FCC) rules.
These requirements are intended to provide reasonable protection against
harmful interference in a residential installation. This equipment generates,
uses and can radiate radio frequency energy and, if not installed and used in
accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not
occur in a particular installation.
If this equipment does cause harmful interference to radio or television
reception, which can be determined by turning the equipment off and on, the
user is encouraged to try to correct the interference by one or more of the
following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to which
the receiver is connected.
Consult the dealer or an experienced radio/TV technician for help.
Changes or modifications to this equipment not expressly approved by the
party responsible for compliance could void the user’s authority to operate the
equipment.
REPLACEMENT KEYS
For an extra or replacement key for the ignition or accessory locks, a blank can
be ordered from any GEM Dealer. The necessary blank can be identified by
providing the Vehicle Identification Number to your Dealer. The blank will be cut
using your existing key to create a spare, but not all dealers are able to cut key
blanks and it may need to be taken elsewhere to be cut. If both of your keys
have been lost, the ignition will need to be replaced.
9
INTRODUCTION
10
SAFETY
AUDIBLE WARNING DEVICE
Your new GEM product is equipped with an Acoustic Vehicle Alerting System
(AVAS). This system includes a noise emitting device designed in compliance
with FMVSS-141 Minimum Sound Requirements for Hybrid and Electric
Vehicles. The purpose of this device is to provide an audible alert to aid in
pedestrian awareness of an active vehicle. The vehicle will emit a specific
audible alert to enhance its ability to be detected during critical operating
scenarios including: stationary, reverse and constant speeds up to 18.64 mph
(30 km/h).
SAFETY LABELS AND LOCATIONS
Warning labels have been placed on the vehicle for your protection. Read and
follow the instructions of the labels on the vehicle carefully. If any of the labels
depicted in this manual differ from the labels on your vehicle, always read and
follow the instructions of the labels on the vehicle
If any label becomes illegible or comes off, contact your authorized GEM dealer
to purchase a replacement. Replacement safety labels are provided at no
charge. The part number is printed on the label.
11
SAFETY
ROOF WARNINGS AND DISCLOSURES
The roof warnings and disclosures are located on the underside of the roof.
q
Low Speed Vehicle Disclosure
w
Ontario Low Speed Vehicle Warning
Label (Canadian Models only)
e
Cargo Limit Warning (eL XD only)
LOW SPEED VEHICLE DISCLOSURE
This Vehicle:
Has a maximum speed of greater than 20 miles per hour, but not greater than
25 miles per hour;
May be a hazard on the roadways if it impedes traffic;
May subject the driver to citations for impeding traffic;
May not be equipped with such safety features as bumpers, a padded
dashboard, visors, and a tamper-resistant odometer;
May be subject to other restrictions specific to the state or local jurisdiction in
which it is operated; and
Shall not be operated on a public highway with a speed limit in excess of the
maximum specified by the state or local jurisdiction in which it is operated,
including:
NY: Shall not be operated on a public highway with a speed limit in excess
of 35 miles per hour.
MD and IL: Shall not be operated on a public highway with a speed limit in
excess of 30 miles per hour.
12
SAFETY
ONTARIO LOW SPEED VEHICLE WARNING LABEL
(CANADIAN MODELS ONLY)
In accordance with the Onatario, Canada LSV program, warning label 7188616
will be placed by the dealer on models sold in Onatario to support Low Speed
Vehicle Registration in this region. The recommended location for this label is on
the left section of the interior roof panel.
WARNING
This low-speed vehicle cannot attain a rate of speed greater than 40
kilometres per hour.
This low-speed vehicle is not equipped with the safety features customarily
found in passenger cars, and low-speed vehicle owners and drivers are
advised to conrm the vehicle’s safety features with the manufacturer or
importer.
The operation of this low-speed vehicle is restricted to highways the rate of
speed for which is not greater than 50 kilometres per hour, and may be
subject to other operating requirements imposed by law. Low-speed vehicle
owners and drivers are advised to conrm the operating requirements that
apply with respect to the highways on which they intend to operate the
vehicle.
This low-speed vehicle emits little or no noise, and low-speed vehicle owners
and drivers are advised that, as a result, other road users may not be alerted
to the presence of the vehicle.
CARGO LIMIT WARNING (EL XD ONLY)
WARNING
Never carry passengers on rear platform.
Passengers can be thrown off. This can cause
serious injury or death.
WARNING
Distribute weight evenly.
Ensure loads are properly secured.
Do not exceed gross vehicle weight rating in
owner’s manual.
13
SAFETY
RATING EL XD
A: Occupant Capacity 300 lb (136 kg)
B: Cargo Capacity (includes cargo, bed load and optional
equipment)
1150 lb (499 kg)*
C: Maximum Trailer Tongue Weight 150 lb (68 kg)
D: Maximum Gross Trailer Weight 1100 lb (499 kg)
A + B = Vehicle Rated Capacity 1450 lb (658 kg)
A + B + D, not to exceed stated Vehicle Combination Rated
Capacity
1450 lb (658 kg)*
Vehicle Dry Weight (Base Model) 1585 lb (719 kg)
A + B + Vehicle Dry Weight = Maximum Gross Vehicle Weight 2999 lb (1360 kg)
A + B + D + Vehicle Dry Weight, not to exceed stated Maximum
Gross Vehicle Combination Weight
2999 lb (1360 kg)
* Cargo Capacity and Vehicle Dry Weight are directly affected by the vehicles features, options &
accessories and will be unique to each specific configuration.
ROLLOVER RISK WARNING
The rollover risk warning
r
is located on the underside of the glove box lid.
WARNING
Avoid Abrupt Maneuvers and
Excessive Speed.
Always Buckle Up.
See Owner’s Manual for further
Information.
14
SAFETY
SEAT BELT WARNING
Seat belt warnings
t
are located near the shoulder anchor for each seat belt.
WARNING
TO AVOID PERSONAL INJURY
OR DEATH: Always fasten your
seat belt.
CARGO LIMIT WARNING (E2/E4/E6)
The cargo limit cargo warning
label
y
is located at the rear of
the vehicle.
WARNING
Never carry passengers on
rear platform.
Passengers can be thrown
off. This can cause serious
injury or death.
WARNING
STANDARD CARGO LIMIT 15 kg / 33 lbs.
S-BED/TRUNK-BACK CARGO LIMIT 150 kg / 330
lbs.
Distribute weight evenly. Ensure loads are properly
secured. Total weight of passengers, accessories,
and cargo must not exceed gross vehicle weight
rating in owner's manual.
15
SAFETY
OPERATOR SAFETY
WARNING
Serious injury or death can result if you do not follow these instructions and
procedures, which are outlined in further detail within this owner's manual.
Read this manual and all labels carefully. Follow the operating procedures
described.
Never allow anyone under age 16 to operate this vehicle and never allow
anyone without a valid driver's license to operate this vehicle.
Never permit a guest to operate this vehicle unless the guest has read this
manual and all product labels.
Always make sure the seat belts are secured for operator and all passengers
before operating.
Never exceed the maximum occupant capacity of your vehicle:
GEM e2 2 occupants
GEM e4 4 occupants
GEM e6 6 occupants
GEM eL XD 2 occupants
Never exceed the gross vehicle weight rating (GVWR) of your vehicle.
The cab frame is not designed or intended to provide rollover protection.
Avoid situations that could result in a rollover.
Always be sure there are no obstacles or people behind your vehicle when
operating in reverse. When it’s safe to proceed in reverse, move slowly. Avoid
turning at sharp angles in reverse.
Always use the proper size and type of tires and always maintain proper tire
pressure as specified in this manual and on safety labels.
Never modify this vehicle with non GEM-approved parts and/or accessories.
Always set the park brake and remove the key when leaving the vehicle
unattended.
The voltage in the battery pack is sufficient to cause death by electrocution.
With the exception of battery inspections and fluid level maintenance, if
applicable, never attempt to perform service on the electric drive system,
including the battery pack, unless you are properly trained to work on
electrical systems. Your authorized GEM dealer can provide battery-related
service.
Do not carry a passenger until you have at least two hours of driving
experience with this vehicle.
Always keep arms and legs inside the cab frame while the vehicle is in
motion.
16
SAFETY
Always keep both hands on the steering wheel and both feet on the
floorboards of the vehicle during operation.
Never consume alcohol or drugs before or while operating this vehicle.
Never operate at excessive speeds. Always travel at a speed proper for the
traffic, visibility and operating conditions, and your experience.
Never attempt wheelies, jumps, doughnuts or other driving stunts.
Always inspect your vehicle each time you use it to make sure it's in safe
operating condition. Always follow the inspection and maintenance
procedures and schedules described in this manual.
Never operate on excessively rough, slippery or loose terrain.
Always follow proper procedures for turning. Practice turning at slow speeds
before attempting to turn at faster speeds. Never turn at excessive speeds.
Always have this vehicle inspected by an authorized GEM service dealer if it
has been involved in an accident.
GROSS VEHICLE WEIGHT RATING (GVWR)
WARNING
Exceeding the gross vehicle weight rating of your vehicle can reduce stability
and handling and could cause loss of control. NEVER exceed the GVWR of
your vehicle.
The maximum payload capacity of your vehicle is the maximum weight you may
add to your vehicle without exceeding the GVWR. This capacity is determined
by calculating the difference between your vehicle’s GVWR and wet weight.
Refer to the specification section of this manual or the Manufacturer’s Label on
the vehicle for model-specific information.
When determining the weight, you will be adding to your vehicle, and to ensure
you do not exceed the maximum payload capacity, include the following:
operator body weight
passenger body weight
weight of all occupants’ apparel and items in or on apparel
weight of any options or accessories and their contents
weight of any additional cargo on the vehicle
weight is distributed evenly. Do not exceed the GAWR, see page 83
weight distribution does not extend beyond the boundaries of the vehicle
17
SAFETY
EQUIPMENT MODIFICATIONS
Never install any accessory that grounds to the vehicle chassis. The
chassis is a floating ground to protect against electrical short circuits and
hazards.
Do not install any non-GEM-approved accessory or modify the vehicle including
for the purpose of increasing speed or power.
The warranty on your GEM vehicle may be voided if any non-GEM-approved
equipment and/or modifications have been added to the vehicle.
WARNING
Any modifications or installation of non-GEM-approved accessories could
create a substantial safety hazard and increase the risk of bodily injury.
The addition of certain accessories, including (but not limited to) accessory
boxes or large racks, may change the handling characteristics of the vehicle.
Use only GEM-approved accessories, and familiarize yourself with their function
and effect on the vehicle.
SEAT BELTS
Riding in this vehicle without wearing the seat belt increases the risk of serious
injury in the event of an accident or sudden stop. Occupants must wear seat
belts at all times. Always make sure the seat belts are secured for operator and
all passengers before operating.
WARNING
Always wear your seal belt. Ensure the seat belts are secured for operator and
all passengers before operating. Failure to do so could result in the risk of
serious injury or death.
OPERATING WITHOUT INSTRUCTION
Operating this vehicle without proper instruction
increases the risk of an accident. The operator must
understand how to operate the vehicle properly in
different situations and on different types of terrain. All
operators must read and understand the Owner's
Manual and all warning and instruction labels before
operating the vehicle.
All operators must read and understand the owner's
manual and all warning and instruction labels before
operating the vehicle.
18
SAFETY
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GEM E2 Owner's manual

Type
Owner's manual
This manual is also suitable for

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