Mitsubishi Electric C70 Series Owner's manual

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Introduction
This manual describes the specifications of CNC C70.
To safely use this CNC module, thoroughly study the "Precautions for Safety" on the next page before use.
Details described in this manual
At the beginning of each item, a table indicating it's specification according to the model.
: Standard
: Optional
: Selection
CAUTION
The items that are not described in this manual must be interpreted as "not possible".
This manual is written on the assumption that all option functions are added.
Some functions may differ or some functions may not be usable depending on the NC system
(software) version.
General precautions
(1) When the contents of this manual is updated, the version (A, B, ) on the cover will be incremented.
(2) In this manual, the machining center system is described as "M system" and the lathe system is described
as "L system".
Precautions for Safety
Always read the specifications issued by the machine maker, this manual, related manuals and attached
documents before installation, operation, programming, maintenance or inspection to ensure correct use.
Understand this numerical controller, safety items and cautions before using the unit.
This manual ranks the safety precautions into "Danger", "Warning" and "Caution".
When there is a great risk that the user could be subject to fatalities
or serious injuries if handling is mistaken.
When the user could be subject to fatalities or serious injuries if
handling is mistaken.
When the user could be subject to injuries or when physical damage
could occur if handling is mistaken.
Note that even items ranked as "
CAUTION
", may lead to major results depending on the situation. In any
case, important information that must always be observed is described.
The meanings of the pictorial signs are given below.
The following signs indicate prohibition and compulsory.
This sign indicates prohibited behavior (must not do).
For example,
indicates Keep fire away”.
This sign indicated a thing that is pompously (must do).
For example,
indicates it must be grounded
.
The meaning of each pictorial sign is as follows.
CAUTION
CAUTION
rotated object
CAUTION
HOT
Danger
Electric shock
risk
Danger
explosive
Prohibited
Disassembly is
prohibited
KEEP FIRE
AWAY
General
instruction
Earth ground
DANGER
Not applicable in this manual.
WARNING
Not applicable in this manual.
CAUTION
1. Items related to product and manual
The items that are not described in this manual must be interpreted as "not possible".
This manual is written on the assumption that all option functions are added.
Some functions may differ or some functions may not be usable depending on the NC system
(software) version.
2. Items related to start up and maintenance
Follow the power specifications (input voltage range, frequency range, momentary power failure
time range) described in this manual.
Follow the environment conditions (ambient temperature, humidity, vibration, atmosphere)
described in this manual.
If the parameter is used to set the temperature rise detection function to invalid, overheating may
occur, thereby disabling control and possibly resulting in the axes running out of control, which in
turn may result in machine damage and/or bodily injury or destruction of the unit. It is for this
reason that the detection function is normally left "valid" for operation.
Treatment of waste
The following two laws will apply when disposing of this product. Considerations must be made to each law.
The following laws are in effect in Japan. Thus, when using this product overseas, the local laws will have a
priority. If necessary, indicate or notify these laws to the final user of the product.
(1) Requirements for "Law for Promotion of Effective Utilization of Resources"
(a) Recycle as much of this product as possible when finished with use.
(b) When recycling, often parts are sorted into steel scraps and electric parts, etc., and sold to scrap
contractors. Mitsubishi recommends sorting the product and selling the members to appropriate
contractors.
(2) Requirements for "Law for Treatment of Waste and Cleaning"
(a) Mitsubishi recommends recycling and selling the product when no longer needed according to item
(1) above. The user should make an effort to reduce waste in this manner.
(b) When disposing a product that cannot be resold, it shall be treated as a waste product.
(c) The treatment of industrial waste must be commissioned to a licensed industrial waste treatment
contractor, and appropriate measures, including a manifest control, must be taken.
(d) Batteries correspond to "primary batteries", and must be disposed of according to local disposal
laws.
Disposal
(Note) This symbol mark is for EU countries only.
This symbol mark is according to the directive 2006/66/EC Article 20 Information for end-
users and Annex II.
Your MITSUBISHI ELECTRIC product is designed and manufactured with high quality materials and
components which can be recycled and/or reused.
This symbol means that batteries and accumulators, at their end-of-life, should be disposed of
separately from your household waste.
If a chemical symbol is printed beneath the symbol shown above, this chemical symbol means that the
battery or accumulator contains a heavy metal at a certain concentration. This will be indicated as
follows:
Hg: mercury (0,0005%), Cd: cadmium (0,002%), Pb: lead (0,004%)
In the European Union there are separate collection systems for used batteries and accumulators.
Please, dispose of batteries and accumulators correctly at your local community waste collection/
recycling centre.
Please, help us to conserve the environment we live in!
CONTENTS
I. GENERAL SPECIFICATIONS
1. System Configuration ......................................................................................................................................... 1
1.1 System Basic Configuration Drawing .......................................................................................................... 1
1.2 General Connection Diagram ..................................................................................................................... 2
1.3 Component Modules ................................................................................................................................... 3
1.3.1 CNC Control Unit ................................................................................................................................ 3
1.3.2 GOT .................................................................................................................................................. 22
1.3.2.1 GT27 ......................................................................................................................................... 22
1.3.2.2 GT16 ......................................................................................................................................... 24
1.3.2.3 GT15 ......................................................................................................................................... 26
1.3.2.4 Option ....................................................................................................................................... 27
1.3.3 Peripheral Device .............................................................................................................................. 28
1.3.4 Dual Signal Module ........................................................................................................................... 28
2. General Specifications ..................................................................................................................................... 29
2.1 Installation Environment Conditions .......................................................................................................... 29
2.2 Base Unit .................................................................................................................................................. 30
2.3 Power Supply ............................................................................................................................................ 31
2.4 PLC CPU .................................................................................................................................................. 36
2.5 CNC CPU Module ..................................................................................................................................... 44
2.6 Battery Box for CNC CPU (Q173NCCPU) ................................................................................................ 48
2.7 Dual Signal Module ................................................................................................................................... 49
2.8 Signal Splitter ............................................................................................................................................ 53
2.9 Manual Pulse Generator ........................................................................................................................... 55
2.10 Terminal Block for Dual Signal Module (Recommended) ....................................................................... 57
2.11 I/O Extension Connector Unit ................................................................................................................. 58
3. Servo/Spindle Drive System............................................................................................................................. 62
4. CNC Signals (PLC Interface Signals) .............................................................................................................. 63
II. FUNCTIONAL SPECIFICATIONS
: Standerd
: Option
: Selection
M system L system
1. Control Axes
1
1.1 Control Axes
1
1.1.1 Number of Basic Control Axes (NC axes)
3 2 1
1.1.2 Max. Number of Axes (NC axes + Spindles + PLC axes)
16 16 1
1.1.2.1 Max. Number of NC Axes (In Total for All the Part Systems)
16 16 1
1.1.2.2 Max. Number of Spindles
7 4 1
1.1.2.3 Max. Number of PLC axes
8 8 1
1.1.4 Max. Number of PLC Indexing Axes
8 8 1
1.1.5 Number of Simultaneous Contouring Control Axes
4 4 1
1.1.6 Max. Number of NC Axes in a Part System
8 8 1
1.2 Control Part System
2
1.2.1 Standard Number of Part Systems
1 1 2
1.2.2 Max. Number of Part Systems
7
3 2
1.3 Control Axes and Operation Modes
2
1.3.2 Memory Mode
2
1.3.3 MDI Mode
2
1.3.102 High-Speed Program Server Mode
2
2. Input Command
3
2.1 Data Increment
3
2.1.1 Least Command Increment 3
2.1.1.1 Least Command Increment 1µM
3
2.1.1.2 Least Command Increment 0.1µM
3
2.2 Unit System
4
2.2.1 Inch/Metric Changeover
4
2.3 Program format
5
2.3.1 Program format 5
2.3.1.1 Format 1 for Lathe
5
2.3.1.2 Format 2 for Lathe
5
2.3.1.4 Format 1 for Machining Center
5
2.4 Command Value
6
2.4.1 Decimal Point Input I, II
6
2.4.2 Absolute/Incremental Command
7
2.4.3 Diameter/Radius Designation
9
3. Positioning/Interpolation
10
3.1 Positioning
10
3.1.1 Positioning
10
3.1.2 Unidirectional Positioning
11
3.2 Linear/Circular Interpolation
12
3.2.1 Linear Interpolation
12
3.2.2 Circular Interpolation (Center/Radius Designation)
13
3.2.3 Helical Interpolation
15
3.2.5 Cylindrical Interpolation
17
3.2.6 Polar Coordinate Interpolation
18
3.2.101 Hypothetical Linear Axis Control
19
C70 Series Specifications List
Class Page
C70 Series
: Standerd
: Option
: Selection
M system L system
Class Page
C70 Series
4. Feed
21
4.1 Feed Rate
21
4.1.1 Rapid Traverse Rate (m/min)
1000 1000 21
4.1.2 Cutting Feed Rate (m/min)
1000 1000 22
4.1.3 Manual Feed Rate (m/min)
1000 1000 23
4.1.4 Rotary Axis Command Speed Tenfold
23
4.2 Feed Rate Input Methods
24
4.2.1 Feed per Minute
24
4.2.2 Feed per Revolution
25
4.2.4 F 1-digit Feed
26
4.3 Override
27
4.3.1 Rapid Traverse Override
27
4.3.2 Cutting Feed Override
27
4.3.3 2nd Cutting Feed Override
27
4.3.4 Override Cancel
27
4.4 Acceleration/Deceleration
28
4.4.1 Automatic Acceleration/Deceleration after Interpolation
28
4.4.2 Rapid Traverse Constant Inclination Acceleration/Deceleration
30
4.5 Thread Cutting
32
4.5.1 Thread Cutting (Lead/Thread Number Designation)
32
4.5.2 Variable Lead Thread Cutting
34
4.5.3 Synchronous Tapping 35
4.5.3.1 Synchronous Tapping Cycle
35
4.5.3.2 Pecking Tapping Cycle
36
4.5.3.102 Multiple-spindle Synchronous Tapping
37
4.5.4 Chamfering
38
4.5.8 High-speed Synchronous Tapping (OMR-DD)
38
4.6 Manual Feed
39
4.6.1 Manual Rapid Traverse
39
4.6.2 Jog Feed
39
4.6.3 Incremental Feed
40
4.6.4 Handle Feed
40
4.7 Dwell
41
4.7.1 Dwell (Time-based Designation)
41
5. Program Memory/Editing
42
5.1 Memory Capacity
42
5.1.1 Memory Capacity (Number of Programs Stored) 42
5.1.1.1 15kB [40m] (64 programs)
42
5.1.1.2 30kB [80m] (128 programs)
42
5.1.1.3 60kB [160m] (200 programs)
42
5.1.1.4 125kB [320m] (200 programs)
42
5.1.1.5 230kB [600m] (400 programs)
42
5.1.1.6 500kB [1280m] (1000 programs)
42
5.1.1.7 1000kB [2560m] (1000 programs)
42
5.1.1.8 2000kB [5120m] (1000 programs)
42
5.2 Editing
43
5.2.1 Program Editing
43
5.2.2 Background Editing
44
5.2.4 Word Editing
44
: Standerd
: Option
: Selection
M system L system
Class Page
C70 Series
6. Operation and Display
45
6.1 Structure of Operation/Display Panel
45
6.1.2 Color Display (GOT)
45
6.2 Operation Methods and Functions
46
6.2.2 Absolute Value/Incremental Value Setting
46
6.2.3 Single-NC and Multi-Display Unit Switch
46
6.2.4 Multi-NC and Common-Display Unit
46
6.2.5 Displayed Part System Switch
46
6.2.10 Screen Saver, Backlight OFF
46
6.2.15 Screen Capture
46
6.2.101 CNC Machining Programing Editing
47
6.3 Display Methods and Contents (CNC Monitor Function)
48
6.3.1 Status Display
48
6.3.2 Clock Display
48
6.3.3 Position Display
48
6.3.4 Tool Compensation/Parameter
48
6.3.5 Program
49
6.3.6 Alarm Diagnosis
49
6.3.8 Additional Languages 49
6.3.8.1 Japanese
49
6.3.8.2 English
49
6.3.8.3 German
49
6.3.8.4 Italian
49
6.3.8.5 French
49
6.3.8.6 Spanish
49
6.3.8.7 Chinese 50
6.3.8.7.2 Simplified Chinese Characters
50
6.3.8.14 Polish
50
7. Input/Output Functions and Devices
51
7.1 Input/Output Data
51
7.1.1 Machining Program input/output
51
7.1.2 Tool Offset Data input/output
51
7.1.3 Common Variable input/output
51
7.1.4 Parameter input/output
51
7.1.5 History data output
51
8. Spindle, Tool and Miscellaneous Functions 52
8.1 Spindle Functions (S) 52
8.1.1 Spindle Control Functions 52
8.1.1.1 Spindle Digital I/F
53
8.1.1.2 Spindle Analog I/F
(using MELSEC I/O)
(using MELSEC I/O) 53
8.1.1.3 Coil Switch
53
8.1.1.4 Automatic Coil Switch
53
8.1.2 S Code Output
53
8.1.3 Constant Surface Speed Control
54
8.1.4 Spindle Override
55
8.1.5 Multiple-spindle Control 56
8.1.5.1 Multiple-spindle Control I
56
8.1.6 Spindle Orientation
57
8.1.7 Spindle Position Control (Spindle/C Axis Control)
57
8.1.8 Spindle Synchronization 58
8.1.8.1 Spindle Synchronization I
58
8.1.8.2 Spindle Synchronization II
58
8.1.11 Spindle Speed Clamp
58
8.1.12 External Spindle Speed Clamp
59
8.2 Tool Functions (T) 60
8.2.1 Tool Functions (T Command)
60
8.3 Miscellaneous Functions (M) 61
8.3.1 Miscellaneous Functions
61
8.3.2 Multiple M Codes in 1 Block
61
8.3.3 M Code Independent Output
61
8.3.4 Miscellaneous Function Finish
62
8.4 2nd Miscellaneous Functions (B) 63
8.4.1 2nd Miscellaneous Functions
63
: Standerd
: Option
: Selection
M system L system
Class Page
C70 Series
9. Tool Compensation 64
9.1 Tool Length/Tool Position 64
9.1.1 Tool Length Compensation
64
9.2 Tool Radius 67
9.2.1 Tool Radius Compensation
67
9.2.3 Tool Nose Radius Compensation (G40/41/42)
68
9.2.4 Automatic Decision of Nose Radius Compensation Direction (G46/40)
70
9.3 Tool Offset Amount 71
9.3.1 Number of Tool Offset Sets 71
9.3.1.2 40 Sets
71
9.3.1.3 80 Sets
△(80/100)
71
9.3.1.4 200 Sets
71
9.3.2 Offset Memory 72
9.3.2.1 Tool Shape/Wear Offset Amount
72
10. Coordinate System 74
10.1 Coordinate System Type and Setting 74
10.1.1 Machine Coordinate System
75
10.1.2 Coordinate System Setting
76
10.1.3 Automatic Coordinate System Setting
77
10.1.4 Workpiece Coordinate System Selection 78
10.1.4.1 Workpiece Coordinate System Selection (6 sets) G54 to G59
78
10.1.4.2 Extended Workpiece Coordinate System Selection (48 sets) G54.1P1 to P48
79
10.1.5 External Workpiece Coordinate Offset
80
10.1.7 Local Coordinate System
81
10.1.8 Coordinate System for Rotary Axis
82
10.1.9 Plane Selection
82
10.1.10 Origin Set/Origin Cancel
83
10.1.11 Counter Set
83
10.2 Return 84
10.2.1 Manual Reference Position Return
84
10.2.2 Automatic 1st Reference Position Return
85
10.2.3 2nd, 3rd, 4th Reference Position Return
87
10.2.4 Reference Position Check
88
10.2.5 Absolute Position Detection
89
11. Operation Support Functions 90
11.1 Program Control 90
11.1.1 Optional Block Skip
90
11.1.2 Optional Block Skip Addition
90
11.1.3 Single Block
91
11.2 Program Test 92
11.2.1 Dry Run
92
11.2.2 Machine Lock
92
11.2.3 Miscellaneous Function Lock
92
11.3 Program Search/Start/Stop 93
11.3.1 Program Search
93
11.3.2 Sequence Number Search
93
11.3.4 Program Restart
93
11.3.5 Automatic Operation Start
93
11.3.6 NC Reset
94
11.3.7 Feed Hold
94
11.3.8 Search & Start
94
11.4 Interrupt Operation 95
11.4.1 Manual Interruption
95
11.4.2 Automatic Operation Handle Interruption
95
11.4.3 Manual Absolute Switch
96
11.4.4 Thread Cutting Cycle Retract
97
11.4.5 Tapping Retract
98
11.4.6 Manual Numerical Value Command
99
11.4.8 MDI Interruption
99
11.4.9 Simultaneous Operation of Manual and Automatic Modes
100
/