Simplicity 020494-02 User manual

Simplicity
Brand
Simplicity
Model
020494-02
Category
High-pressure cleaners
Type
User manual
Not for
Reproduction
2700 PSI MAX* @ 2.1 GPM
2100 PSI @ 2.3 GPM MAX*
PRESSURE WASHER
Operator’s Manual
Model No. 580.752872
Part No. 80019750 Rev A (03/30/2016)
• Safety
• Assembly
• Operation
• Maintenance
• Parts
• Español, p. 32
HOURS: Mon. - Fri. 8 a.m. to 5 p.m. (CT)
PRESSURE WASHER
CUSTOMER HELPLINE
1-800-222-3136
* This pressure washer is rated in accordance to the Pressure Washer Manufacturers Association
(PWMA) standard PW101-2010 (Testing and Rating Performance of Pressure Washers).


Sears Brands Management Corporation, Homan Estates, IL 60179 U.S.A.
Visit our Craftsman website: www.craftsman.com
ADVERTENCIA


Seguridad e Instrucciones de Uso.
WARNING


and Operating Instructions.
Not for
Reproduction
WARRANTY
2
TABLE OF CONTENTS
WARRANTY .......................................2
REPAIR PROTECTION AGREEMENT .................2
SAFETY RULES ..................................
FEATURES AND CONTROLS ........................6
ASSEMBLY.....................................
OPERATION ...................................
SPECIFICATIONS .................................16
MAINTENANCE ................................
STORAGE........................................22
TROUBLESHOOTING ..............................23
REPLACEMENT PARTS .........................
EMISSION CONTROL WARRANTY ...............
ESPAÑOL .....................................
HOW TO ORDER PARTS ..................BACK PAGE
© 2016
REPAIR PROTECTION AGREEMENT
Congratulations on making a smart purchase.
Your new Craftsman® product is designed and


That’s when having a Repair Protection Agreement can

Here’s what the Repair Protection Agreement*
includes:
• Expert service
specialists
• Unlimited service and no charge for parts and

• Product replacement

• Discount of 25% from regular price of service


maintenance check
• Fast help by phone – we call it Rapid Resolution –
phone support from a Sears representative. Think of
us as a “talking owner’s manual”.



a service appointment online.
The Repair Protection Agreement is a risk-free





Some limitations and exclusions apply. For prices
and additional information in the U.S.A. call 1-800-
827-6655.
* Coverage in Canada varies on some items. For
full details, call Sears Canada at 1-800-361-6665.
Sears Installation Service
For Sears professional installation


1-800-4-MY-HOME®.
CRAFTSMAN LIMITED WARRANTY




 

 
accessories.
 
supplied instructions.
 


Sears Brands Management Corporation, Homan Estates, IL 60179
Not for
Reproduction
3
Read this manual carefully and become
familiar with your pressure washer. Know
its applications, its limitations, and any
hazards involved.
Important Safety Information
Safety Symbols and Meanings



to designate a degree or level of hazard seriousness.

hazard. The signal word NOTICE is used to address

DANGER
will
WARNING
could
CAUTION 
could
NOTICE

SAFETY RULES
Fire


Hot Surface
Moving Parts
Electrical Shock

Fall



Fluid Injection
Operator’s Manual
Chemical
Burn
Projectile
WARNING 
product contains chemicals known to the State of

reproductive harm.
WARNING This product contains lead and lead


Wash your hands after handling this product.
WARNING Chemical Burn Hazard.


 
• Use ONLY pressure washer safe detergents/soaps.
Follow all manufacturers instructions.
WARNING POISONOUS GAS HAZARD.








 


drawn towards occupied spaces.
 

according to the manufacturer’s instructions. Smoke

 

enclosed spaces even if using fans or opening doors



• ALWAYS place this product downwind and point the




• Use a respirator or mask whenever there is a chance

 

inhaling harmful vapors when using chemicals.
Not for
Reproduction
4
WARNING 



WHEN ADDING OR DRAINING FUEL
• Turn pressure washer engine OFF and let it cool at least

to relieve pressure in tank.
• Fill or drain fuel tank outdoors.
 
 
 

 

• DO NOT light a cigarette or smoke.
WHEN STARTING EQUIPMENT
•

• DO NOT crank engine with spark plug removed.
WHEN OPERATING EQUIPMENT
•


 
fuel to spill.
 
WHEN TRANSPORTING, MOVING OR REPAIRING
EQUIPMENT
• Transport/move/repair with fuel tank EMPTY or with fuel

 
fuel to spill.
• Disconnect spark plug wire.
WHEN STORING FUEL OR EUIPMENT WITH FUEL IN TANK
 


WARNING Risk of electrocution.
Contact with power source could cause


 
WARNING 
retraction) will pull hand and arm toward



 
pressure.
 

 


 

WARNING 





 
 
• Keep at least 5 ft. (1.5 m) of clearance on all sides of
pressure washer including overhead.
 





similar laws.



 
same position as the original parts.
WARNING The high pressure stream of water



amputation.



 
as a simple cut.
• DO NOT allow CHILDREN to operate pressure washer.
• NEVER repair high pressure hose. Replace it.
 
kind. Replace o-ring or seal.
 
 

 


 
 
 
running.
 
lock or trigger guard in place and in working order.
 

Not for
Reproduction
5
NOTICE 
items including glass.
•

tip
.
 
NOTICE Improper treatment of pressure washer
could damage it and shorten its life.
 

 
without protective housing or covers.
 
• DO NOT tamper with governed speed.
 
 
 

 
provided on unit.
 
authorized parts ONLY


WARNING Use of pressure washer could





 
 

surfaces.
 

 

WARNING Unintentional sparking could cause


WHEN ADJUSTING OR MAKING REPAIRS TO YOUR
PRESSURE WASHER
• Disconnect the spark plug wire from the spark plug and
place the wire where it cannot contact spark plug.
WHEN TESTING FOR ENGINE SPARK
• Use approved spark plug tester.
• DO NOT check for spark with spark plug removed.
WARNING Starter and other rotating parts


• NEVER operate pressure washer without protective
housing or covers.
 

 
CAUTION



 
parts to increase engine speed. Pressure washer

governed speed.
 
WARNING 


 


 

 

 
wearing sandals or shorts.
Not for
Reproduction
6
KNOW YOUR PRESSURE WASHER
Read the Operator’s Manual and safety rules before operating your pressure washer.

controls and adjustments. Save this manual for future reference.
FEATURES AND CONTROLS
A - Spray Gun — Controls the application of water onto
cleaning surface with trigger device. Includes trigger lock.
B - Accessory Tray — Provides convenient storage for

C - Spray Tips — 
high pressure cleaning applications.
D - Fold Down Handle

E - Recoil Starter
F - Oil Fill/Dipstick
G - Pump — Develops high pressure.
H - Automatic Cool Down System


internal pump damage.
J - High Pressure Outlet — Connection for high pressure
hose.
K - Water Inlet — Connection for garden hose.
L - Identication Label — Provides model and serial


M - Air Filter
out of intake air.
N - Bottle Bracket

P - Engine Switch — Sets engine in starting mode for recoil
starter and stops a running engine.
R - Project Pro® PerfectMix™ Siphon

S - Fuel Tank

T - Warning/Operating Instructions Tag
hazards and proper procedure to start/stop pressure
washer.
U - High Pressure Hose — Connect one end to water pump

V - Nozzle Extension with Quick Connect

B
A
C
D
T
R
K
N
U
S
V
M
P
J
E
F
H
G
L
Not for
Reproduction
7


with the recommended oil and fuel.
If you have any problems with the assembly of
your pressure washer, please call the pressure
washer helpline at 1-800-222-3136.
UNPACK THE PRESSURE WASHER
 
washer.
 

3. Remove pressure washer from carton.
CARTON CONTENTS


1-800-222-3136.
• Main Unit
• Handle
 
• High Pressure Hose
 
 
• Oil Pouch
• Bottle Bracket Wireform
 
 
• Operator’s Manual
 
 

 
• Handle Bolts (2)
• Carriage Bolt (1)
 
 
• Tree Clips (4)




1-800-222-3136.
ASSEMBLING PRESSURE WASHER


 
2. Connect detergent siphon hose to pump.
3. Add oil to engine crankcase.
4. Add fuel to fuel tank.
 
 
 
 

Attach Handle and Accessory Tray
1. Place handle (A) onto handle supports connected
to main unit. Make sure holes in handle align with
holes on handle supports.
 B) through holes from
C) from

NOTICE 


fold the handle down while the engine is hot.
 D) through slots (E

ASSEMBLY
E
D
B
A
C
Not for
Reproduction
8
 A) over holes (B) on handle
(viewing from front of unit). Push the tree clips
(C

 
other supplied accessories in spaces provided in
How to Use Accessory Tray.
 D) to handle with carriage
EF
hand.
Project Pro® PerfectMix™ Soap System

siphoning hose.
Attach Project Pro® PerfectMix™ Siphon to Pump

(GH) on the pump.
Attach PerfectMix™ Detergent Siphon to
Concentrate Bottle


J). Screw the
K). Use the clip on
the cap (J

K
J
E
D
F
A
B
C
G
H
Not for
Reproduction
9
Add Engine Oil
 
 
cap/dipstick.
3. Hold neck of supplied oil pouch and remove cap.
 

mark (top hole) on dipstick.
NOTICE Pause to permit oil to settle. Wipe dipstick

NOTICE Improper treatment of pressure washer
could damage it and shorten its life.
 

could result in an engine failure.
 
Add Fuel
Fuel must meet these requirements:
 
• A minimum of 87 octane/87 AKI (91 RON). For high
High Altitude.
 
NOTICE Use of unapproved fuels could damage

• DO NOT use unapproved gasoline such as E15 and E85.
 
alternate fuels.

Storage. All fuel is





 
 A) to fuel
tank (B

tank neck.
 
evaporate.
CAUTION!

to separation and formation of acids during storage.

while in storage.




tank will promote fuel deterioration during storage. If


Storage for
additional information.
NEVER

High Altitude






for high altitude adjustment information. Operation of

high altitude kit is not recommended.
B
A
Full
Add
WARNING 



WHEN ADDING FUEL
• Turn pressure washer engine OFF and let it cool at least

to relieve pressure in tank.
• Fill fuel tank outdoors.
 
 
 

 

• DO NOT light a cigarette or smoke.
Not for
Reproduction
10
Lubricate O-Rings






NOTICE

pump (ABC
D).
Lubricate all connections shown below, following
these instructions:
1. Inspect and clean connecting surfaces prior to

 

 


D
C
A
B
Not for
Reproduction
Connect Hose and Water Supply to Pump
NOTICE DO NOT run the pump without the water

 

NOTICE Remove and discard the shipping caps from

attaching hoses.
1. Uncoil high pressure hose and attach one end of

2. Attach other end of high pressure hose to high

 
inspect inlet screen (A). Clean screen if it contains
DO NOT run
pressure washer if inlet screen is damaged or
missing.
4. Run water through garden hose for 30 seconds to

NOTICE DO NOT siphon standing water for the water

 

NOTICE 
or check valve) at pump inlet could cause pump or
inlet connector damage.
 


 

 B) on the gun

of air and impurities.
Checklist Before Starting Engine


1. Be sure to read Safety Rules and Operation

2. Make sure handle is in place and secure.
 
engine crankcase.
4. Add proper fuel to fuel tank.
5. Check for proper hose connections (high pressure

or damage to the high pressure hose.
 
11
B
A
WARNING The high pressure stream of water



amputation.
 
 

 

WARNING 


 


 

Not for
Reproduction
HOW TO USE YOUR PRESSURE
WASHER


1-800-222-3136.
Pressure Washer Location
Carbon Monoxide Poisoning
Risk of Fire Clearances
To Start Your Pressure Washer





1. Place pressure washer outside near an water

greater than 3.3 gallons per minute and no less than
20 PSI at pressure washer end of garden hose.
 
Assembly for illustrations.
3. Make sure unit is in a level position.
4. Connect garden hose to water inlet on pressure
washer pump.
NOTICE DO NOT run the pump without the water

 

 

and impurities.
 
hand.
 


How to Use Spray Tips.
8. Push engine rocker switch (A) to ON (I) position.
12
OPERATION
A
WARNING POISONOUS GAS HAZARD.





 


drawn towards occupied spaces.
 

according to the manufacturer’s instructions. Smoke

 

enclosed spaces even if using fans or opening doors and



• ALWAYS place this product downwind and point the




WARNING



• Keep at least 5 ft. (1.5 m) clearance on all sides of
pressure washer including overhead.
Not for
Reproduction
13
NOTICE 

NOTICE 


 
recommended and grasp starter grip handle and


 

 

How to Stop Your Pressure Washer
 
two minutes.
2. Push engine rocker switch to OFF (0) position.
 

release retained high water pressure.
WARNING 


 


 

WARNING

retraction) will pull hand and arm toward



 
pressure.
 

 


 

WARNING
The high pressure stream of water that






• DO NOT allow CHILDREN to operate pressure washer.
 

 
 
 
running.
 
lock or trigger guard in place and in working order.
 

WARNING 





 
 
• Keep at least 5 ft. (1.5 m) of clearance on all sides of
pressure washer including overhead.
 





similar laws.



 
same position as the original parts.
WARNING
The high pressure stream of water that






 

 


Not for
Reproduction
How to Use Accessory Tray



 


 



 

4. Place one end of high pressure hose in groove at

around hooks as shown.
How to Use Spray Tips





Follow these instructions to change spray tips:
 


 
• For delicate rinse (lower pressure and higher



• For general rinsing (medium pressure and




 





 



 

in place.
Usage Tips
 

surface.
 

cleaned.
• Do Not get closer than 6 inches (15 cm) when
cleaning tires.
14

2100 PSI
2.3 GPM

2300 PSI
2.2 GPM

2700 PSI
2.1 GPM
Black

detergent
Low Pressure
High Pressure
WARNING The high pressure stream of water



amputation.
• NEVER change  without the trigger locked on

 
Not for
Reproduction
15
Cleaning and Applying Detergent
To apply detergent, follow these steps:


 
 

NOTICE Use standard detergent siphon hose &



with the pressure washer.
NOTICE 

 


 
NOTICE 

4. Make sure garden hose is connected to water inlet.
Check that high pressure hose is connected to

NOTICE 
the engine.
• Starting the engine without all the hoses connected and
without the water turned on could damage the pump.
 

5. Start engine following instructions How to Start
Your Pressure Washer.
 


 

DO NOT allow detergent to

Pressure Washer Rinsing
For Rinsing:
 

 
following instructions How to Use Spray Tips.
 

 
check the surface for damage. If no damage is

 


Automatic Cool Down System (Thermal
Relief)

3-5 minutes without pressing the trigger on the


discharging the warm water onto
the ground.
WARNING Chemical Burn Hazard.


 
• Use ONLY pressure washer safe detergents/soaps.
Follow all manufacturers instructions.
WARNING 


 
 

 

Not for
Reproduction
ENGINE TECHNICAL INFORMATION



Board to meet emissions standards for 125 hours.


respect to the performance or operational life of this

product and emissions warranties stated elsewhere in
this manual.
Power Ratings
The gross power rating for individual gasoline engine

of Automotive Engineers) code J1940 Small Engine


derived at 2600 RPM for those engines with “rpm”

horsepower values are derived at 3600 RPM.

BRIGGSandSTRATTON.COM. Net power values are

gross power values are collected without these





develop the rated gross power when used in a given








for this engine.
PRODUCT SPECIFICATIONS
Pressure Washer Specications
..........2700 PSI* @ 2.1 GPM
 ..............2100 PSI @ 2.3 GPM*
 ....................Use as directed
 .....
Engine Specications
Bore ........................... 2.58 in. (65.6 mm)
Stroke .......................... 2.04 in. (51.8 mm)
Displacement ..................... 10.69 in. (175 cc)
Spark Plug
 ..................
Briggs & Stratton 692051
 ................. 0.020 inch (0.50mm)
 ...... 0.010-0.014 in.(0.25-0.36mm)
Valve clearance with valve springs installed and piston
1/4 in. (6 mm) past top dead center (check when engine
is cold).
Intake ................ 0.004-0.008 in.(0.10-0.20 mm)
 ............... 0.004-0.008 in.(0.10-0.20 mm)
 ...........................
 ................... 20 Ounces (0.6 liter)
NOTICE 





* This pressure washer is rated in accordance to
the Pressure Washer Manufacturers Association
(PWMA) standard PW101-2010 (Testing and Rating
Performance of Pressure Washers).
SPECIFICATIONS
16
Not for
Reproduction
17
OWNER’S RESPONSIBILITIES



1
Clean if clogged. Replace if perforated or torn.
2

General Recommendations
Regular maintenance will improve the performance and





must maintain pressure washer as instructed in this
manual including proper storage as detailed in Storage.






Maintenance Schedule
Pump Oil



of the pump.
Emissions Control
Maintenance, replacement, or repair of the
emissions control devices and systems may
be performed by any non-road engine repair
establishment or individual. 


Emissions Warranty.
Before Each Use
1. Check engine oil level.
 
3. Check water inlet screen for damage.
4. Check high pressure hose for leaks.
 
6. Purge pump of air and contaminants.
PRESSURE WASHER MAINTENANCE
Clean Debris




openings on the pressure washer. These openings


the risk of overheating and ignition of accumulated

 
NOTICE Improper treatment of pressure washer
could damage it and shorten its life.
 
 
 
Check and Clean Inlet Screen

clogged or replace if it is torn.
Check High Pressure Hose





MAINTENANCE
First 5 Hours
• Change engine oil
Every 8 Hours or Daily
• Check/clean water inlet screen
1
• Check high pressure hose
• Check detergent siphoning hose
 
 
• Check engine oil level
Every 50 Hours or Yearly
• Clean engine air cleaner
2
• Change engine oil
2
 
Every 200 Hours or Yearly
• Replace engine air cleaner
2
Yearly
• Replace spark plug
 
2
WARNING The high pressure stream of water



amputation.
• NEVER repair high pressure hose. Replace it.
 

Not for
Reproduction
18
Check Detergent Siphoning Tube




Detergent Siphoning Check Ball




NOTICE 

 
 

release retained high water pressure.
 

 




 


 
 

 Protecting
the Pump during storage to prevent reoccurrence.
Check Spray Gun






WARNING 


 


 

WARNING The high pressure stream of water



amputation.



 

 


Not for
Reproduction
19
Spray Tip Maintenance






 
 

retained high water pressure.
 
 
A).
 
 


 
 
9. Make sure garden hose is connected to water inlet.
Check that high pressure hose is connected to

10. Start engine following instructions How to Start
Your Pressure Washer.
 

O–Ring Maintenance

1-888-331-4569 or online
at www.sears.com. It is not included with the pressure
washer. This kit includes replacement o-rings and a


ENGINE MAINTENANCE
Oil
Oil Recommendations




additives.
Outdoor temperatures determine the proper oil



starting.


A
WARNING The high pressure stream of water



amputation.



 

 


WARNING The high pressure stream of water



amputation.
 
kind. Replace o-ring or seal.
WARNING Unintentional sparking could cause


WHEN ADJUSTING OR MAKING REPAIRS TO YOUR
PRESSURE WASHER
• Disconnect the spark plug wire from the spark plug and
place the wire where it cannot contact spark plug.
WHEN TESTING FOR ENGINE SPARK
• Use approved spark plug tester.
• DO NOT check for spark with spark plug removed.
Not for
Reproduction
Checking Oil Level
1. Make sure pressure washer is on a level surface.
2. Remove oil dipstick and wipe dipstick with clean
cloth. Replace and tighten dipstick. Remove and
check oil level.
 
Replace and tighten dipstick.
Adding Engine Oil
1. Make sure pressure washer is on a level surface.
 Checking Oil Level.
 

NOTICE 

 
 
level to FULL mark on dipstick.
4. Replace and tighten dipstick.
Changing Engine Oil


change oil more often.
KEEP OUT OF REACH OF CHILDREN.
DON’T POLLUTE. CONSERVE
RESOURCES. RETURN USED OIL TO
COLLECTION CENTERS.
Change oil while engine is still warm from running,
as follows:
 

 
spark plug.
 
dipstick. Wipe dipstick clean.
 



 

to Full mark (top hole) on dipstick.
6. Wipe dipstick clean each time oil level is checked.

7. Replace and tighten dipstick.
 
9. Reconnect spark plug wire to spark plug.
Service Air Cleaner




To service the air cleaner, follow these steps:
1. Slide air cleaner lever (A) to unlock (
) position
and tilt cover (B) down.
 

3. Wash foam air cleaner (C

4. SATURATE foam air cleaner in engine oil and

 D).
6. Tilt cover up and slide lever to lock (
) position.
NOTICE 
calling 1-888-331-4569.
Service Spark Plug


1. Clean area around spark plug.
2. Remove and inspect spark plug.
 
or porcelain is cracked. Use the recommended
replacement plug. See Specications.
CAUTION Avoid prolonged or repeated skin
contact with used motor oil.
 

 
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Simplicity 020494-02 User manual

Simplicity
Brand
Simplicity
Model
020494-02
Category
High-pressure cleaners
Type
User manual
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