TerraTrike TT800169-01 User manual

Type
User manual

TerraTrike TT800169-01 is a tandem trike designed for a stoker and a captain. It features a sturdy aluminum frame, 26-inch front wheels, and a 20-inch rear wheel. With its Enviolo continuously variable transmission and direct steering, you can effortlessly navigate various terrains. The TT800169-01 is perfect for leisurely rides, tandem adventures, or commuting with a friend or loved one.

TerraTrike TT800169-01 is a tandem trike designed for a stoker and a captain. It features a sturdy aluminum frame, 26-inch front wheels, and a 20-inch rear wheel. With its Enviolo continuously variable transmission and direct steering, you can effortlessly navigate various terrains. The TT800169-01 is perfect for leisurely rides, tandem adventures, or commuting with a friend or loved one.

www.TerraTrike.com | 800.945.9910
Revised 08/2021
Build Notes
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Frame Assembly
Insert boom into outrigger
section and tighten set screws.
Install tandem extension and
tighten set screws.
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Frame Set Screws
Install rear frame section and
tighten set screws.
Ensure no gaps are left in the mainframe during assembly.
Tighten set screws to 12Nm.
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Tie Rod Assembly
*Left hand tie rod assembly is
preinstalled on hubmount. Remove
M8x30 bolt and reassemble using
the M8x50 bolt and 20mm spacer as
indicated.
Remove M8x30 bolts from tie rod assembly and discard or keep for stock,
set M8 nuts aside for nal installation. Install tie rod using the M8x50 bolts
and 20mm spacers located in the tandem parts kit as shown below.
Note: Install brake rotors and calipers before installing tie rod assembly.
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Alignment
Inate tires before performing alignment. The alignment measurement is
approximately 30¹/8 inches (center tread to center tread), though slight variance is
possible. Most importantly, make sure the alignment remains neutral with a rider
seated in the trike.
30¹/8
30¹/8
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Direct Steering Stack Assembly
Assemble the steering stack as shown. Grease the
steerer tube before inserting into head tube. Remove
any excess grease from steerer tube before installing
handlebar. Grease axle before installing wheel. Torque
axle to 23-25Nm.
*Right Hand assembly depicted. Some components
can be purchased individually as well as in pairs, see
parts list below.
Parts List
1 M6x18 Bolt TT000415
2 Direct Steer Hubmount Cap TT000161
3 Twist Handlebar - RH TT000655
Twist Handlebar - LH TT000646
Twist Handlebar - Pair TT000271
M6x16 Bolt (not pictured) TT000294
4M20 Washer TT000254
5 Direct Steer Hubmount - RH TT000828
Direct Steer Hubmount - LH TT000829
Direct Steer Hubmount - Pair TT000653
6 Bushings (pre-installed) TT000809
1
2
4
4
3
5
6
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Front:
Rear:
Chain Tube Setup
Mount the chain tube assemblies as shown below. Ensure the chain
tubes do not rotate in the clamps after tightening the pinch bolts.
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Upper Assy. - Front Chain Tube, 102cm LDPE TT000540 1
Chain Tube Clamp, Rov/Ram/Mav TT000152 1
Chain Tube Bracket Arm, M5,M8 TT000151
1
M5 Nyloc Nut SS TT000252
1
M5x18 Pan Head (Phillips) SS N/A
1
M5x16 Pan Head (Phillips) SS TT000437
1
Lower Assy. - Rear Chain Tube, 102cm LDPE TT000540
1
Chain Tube Clamp, Rov/Ram/Mav TT000152
1
M5x18 Pan Head (Phillips) SS N/A 1
M5x16 Pan Head (Phillips) SS TT000437 1
Parts List
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Chain Routing - Front
Chain Routing - Rear Front Chain
Rear Chain
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Cable Routing RH
Brake Cable
Shift Cable
Chain Routing - Stoker Crankset
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Shift Cable Routing - Cable Separators
Shift Cable Routing - Rear
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Installation of Enviolo System
Refer to https://support.enviolo.com/hc/en-us/sections/360003243600-Assem-
bly-documentation
NOTE: Depictions of the Enviolo Shifter may vary, but the installation process is
the same.
Cable Routing LH
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Thread both barrel adjusters completely clockwise (in) to provide maximum
installation slack. Pull the underdrive shift cable (1) rmly at the rear axle location
until it stops, checking to make sure that the shift indicator goes completely at
(enviolo TR and SP controllers), or that the grip rotates fully in the counter-
clockwise direction shown (enviolo CT, CA and CO controller, viewed from the
right side of the trike). Install cable anchor (barrel) 120mm from end of housing.
Tigthen set screw and trim cable.
www.TerraTrike.com | 800.945.9910
Ensure cable housing is properly
seated in controller. Double check
overdrive and underdrive cable
lengths before installing into shift
interface. Overdrive (latch cable
anchor) 114mm from end of cable
housing to anchor. Underdrive
(barrel cable anchor) 120mm from
end of cable housing to anchor.
Cable slack can be adjusted with the
barrel adjusters (7) at the controller.
800.945.9910 | www.TerraTrike.com
4460 40th St. SE | Grand Rapids, MI 49512 USA
Revised 08/2021
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TerraTrike TT800169-01 User manual

Type
User manual

TerraTrike TT800169-01 is a tandem trike designed for a stoker and a captain. It features a sturdy aluminum frame, 26-inch front wheels, and a 20-inch rear wheel. With its Enviolo continuously variable transmission and direct steering, you can effortlessly navigate various terrains. The TT800169-01 is perfect for leisurely rides, tandem adventures, or commuting with a friend or loved one.

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