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DLC-010

Duratech DLC-010 User manual

  • Hello! I've reviewed the user manual for the DURATECH DLC-010 cover controller. This manual covers its installation, calibration, and operation, detailing features like dead man switch mode, soft-start and soft-stop, and its ability to work standalone or with LinkTouch. I'm ready to answer any questions you have about this controller.
  • What is Dead Man Switch (DMS) mode?
    How do I calibrate the cover?
    What are the typical errors?
DLC-010
Manual
LINK Cover
15-04-22
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Table of contents
Technical specifications
General Specifications
Introduction
DLC-010 overview
DLC-010 Logic Board
DLC-010 as stand-alone unit
Installation instructions
Calibration
Correction
DIP switch functionalities
DLC-010 in combination with LinkTouch & PLP-REM(-350)
Installation instructions
Calibration
Operation Modes
Normal
Calibration
Force
Not Calibrated
Temporary Error
Fatal Error
Troubleshooting
Page 4
Page 4
Page 5
Page 5
Page 6
Page 8
Page 9
Page 9
Page 10
Page 11
Page 12
Page 13
Page 13
Page 13
Page 13
Page 13
Page 14
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Technical specifications
General specifications
Input Voltage: 230 VAC 50Hz
Output Voltage: 24 VDC
Max output Current: 11 A
Max rating relay contact 1A / 250 VAC
Ambient Air Temperature: 0°C to +40°C
Humidity 10% to 90% RH - non condensing
Ingress protection rate: IP54
IEC Protection Class: Class I
Introduction
The DLC-010 is a controller for the DURACOVER Cover System
The device has following functionalities:
• Programmable open and close positions
• Local control (via key switch) and/or remote control (via DuraLink)
• Dead man switch mode (DMS), can be set for open and close separately
• Soft-start and soft-stop
• Torque reduction when overload occurs
• Status indication with multi-color LED
Dead man switch (DMS) mode is a working mode that requires the user to
keep controlling the open or close button while operating the cover. When
the control is released, the cover movement stops immediately.
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Logic board
For details:
see next page
DIN-rail
Terminal blocks
24VDC
Power supply
Mains connection
and circuit breaker
DLC-010 overview
Board status LED’s
“FORCE”
Slide switch
For firmware updates
“CALIBRATION”
Slide switch
Status LED
Micro SD card slot
For firmware updates
CAN LED
CAN switch
DIP switch
DLC-010 Logic Board
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DLC-010 as stand-alone unit
Connect a 230VAC power source to the 230VAC terminals of the
DLC-010.
Connect the motor power wires to the “Cover motor (24VDC)”
connection terminal and the motor sensor wires to the “Cover motor
sensor” connection terminal blocks in the DLC-010. (terminal nrs 1, 2, 3,
4, 5)
Connect the ‘open’ and ‘close’ terminals of the key switch to the key
switch terminal blocks (terminal nrs 8, 9, 10, 11)
Make sure DIP switch 1 is set to OFF position
After installation: check if the motor is rotating the correct way. Turn the
key to open, if the cover is closing, then swap the motor power cables
(see picture below: switch the red and grey wires - terminal nrs 1 & 2)
Installation instructions
1.
2.
3.
4.
5.
Nr. Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Cover motor (24VDC)
Cover motor (24VDC)
Cover motor sensor: Power
Cover motor sensor: Ground
Cover motor sensor: Data
Cover motor sensor: Optional
CAN_L
CAN_H
Nr. Description
Turnkey
Turnkey
Turnkey
Turnkey
Relay NC (for filtration pump)
Relay NC (for filtration pump)
TERMINAL BLOCK DESIGNATION
}Cover OPEN
}Cover CLOSE
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230VAC
8
Calibration
During calibration, the ‘open’ and ‘close’ position of the DURACOVER Cover
System are saved in the memory of the DLC-010. After this calibration, the
user can open and close the cover safely without crossing the end positions.
OFF
ON
Step 1: Bring cover to the OPEN position
1. Set slide switch CALIBRATION: OFF
2. Set slide switch FORCE: ON
3. Use the keyswitch to move the cover
to the desired OPEN position
ON
OFF
Step 2: Bring cover to the CLOSED position
1. Set slide switch CALIBRATION: ON
2. Set slide switch FORCE: OFF
3. Use the keyswitch to move the cover
to the desired CLOSED position
OFF
OFF
Step 3: Save
1. Set slide switch CALIBRATION: OFF
2. Set slide switch FORCE: OFF
3. When the calibration is succesfull, the
status LED will become green
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Correction
During correction, the ‘open’ and ‘close’ position can be updated without
restarting the full calibration process. This function is only possible if a cali-
bration was already done before
When the ‘open’ position is corrected, the ‘close’ position is changed accord-
ingly (and the other way around).
Procedure:
1. Set the FORCE slide switch to ON, in case the cover needs to move fur-
ther than the current calibration limits.
2. Use the keyswitch to move the cover to the correct OPEN or CLOSED
position.
3. Set slide switch CALIBRATION: ON
4. Set slide switch CALIBRATION: OFF
5. When the calibration correction succeeded, the status LED will become
green.
DIP switch functionalities
DIP switch 2 & 3 can be used to activate Dead Man Switch mode (DMS*):
*Dead man switch (DMS) mode is a working mode that requires the user to keep controlling the
open or close button while operating the cover. When the control is released, the cover move-
ment stops immediately.
ON
1 2 3
Flip the desired DIP switch to the ON position, to activate the designated DMS
mode.
DIP switch 2: DMS to OPEN cover
DIP switch 3: DMS to CLOSE cover
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In case the DLC-010 is at the start
or end position of the CAN bus,
make sure to switch the CAN load
switch to the left position.
230VAC
PLP-REM-350
The DLC-010 can be connected to a PLP-REM-350 to allow control of the
DURACOVER Cover System using the LINKTouch. Connection between
DLC-010 and PLP-REM-350 can be done using the CAN bus interface.
1. Connect the power cables, DuraCover motor, sensors & key switch: Fol-
low the instructions on page 6.
2. Make sure DIP switch 1 is set to the ON position.
3. A twisted pair cable needs to be connected between the DLC-010 CAN
terminal blocks (nrs 7 & 8) and the PLP-REM-350 CAN connector.*
Respect the polarity of the terminals! (CAN L & H)
CAN BUS
* We recommend using a shielded twisted pair cable (min. 0,5mm² - up to 200m) to connect
multiple PLP-REM-350’s using the CAN bus.
!
DLC-010
ON
DLC-010 in combination with LinkTouch & PLP-REM(-350)
Installation instructions
11
DLC-010 in combination with LinkTouch & PLP-REM(-350)
Calibration
To start calibration via the LinkTouch, DIP 1 must be set to ON.
1. Touch the display on the LinkTouch for 3 seconds to go into the settings
menu.
2. Use the arrow keys, to select: COVER SETTINGS, then touch the display
to confirm
3. Use the arrow keys to select: COVER CALIBRATION START
4. Follow the instructions on the LINKTouch* for calibration or correction.
When calibration or correction succeeded, the status LED will become
green
During calibration, the ‘open’ and ‘close’ position of the DURACOVER Cover
System are saved in the memory of the DLC-010. After this calibration, the
user can open and close the cover safely without crossing the end positions.
Settings menu
* Also see LinkTouch manual
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MODE STATUS LED MOVEMENT FILTERPUMP
NORMAL
(calibrated) Green Automatic or DMS*
Disabled when
cover is not at endd
position
CALIBRATION Green blinking slow DMS Disabled
FORCE Yellow
DMS, open and close
position temporary
removed
Disabled
NOT CALIBRATED Blue DMS Disabled when cover
is moving
TEMPORARY ERROR Red
DMS or no movement,
depending on error
condition
Active
FATAL ERROR Red blinking fast No movement
possible Active
Operation Modes
NORMAL (Calibrated)
Status LED is green
• The end points are programmed and the cover will not go outside these
limits.
• The cover can be controlled locally (via the key switch) and remote (via
the LINKTouch), this in automatic mode and in DMS mode.
• In automatic mode, a soft-start and soft-stop is active. The cover stops
when the calibrated open or close position is reached.
• When the key switch is turned to the open or close position (or the open
or close button on the LINKTouch is pressed) during movement of the
cover, the cover stops immediately as an emergency brake.
• In DMS mode, only the soft-start is active. The cover stops immediately
when the key switch (or LINKTouch button) is released.
• When a LINKTouch is used, the cover indicates its position on the LINK-
Touch.
• The relay for filtration pump is enabled when the cover is not in the cali-
brated open or close position.
*DMS = Dead Man Switch mode
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CALIBRATION
De status LED blinks green.
The cover can be controlled locally (via the key switch) and remote (via Link-
Touch), but only in DMS mode: soft-start is active and the cover stops imme-
diately when the control is released.
The calibration procedure is explained in detail in topic ‘Calibration and
correction’ (page 8)
FORCE
De status LED is yellow.
This mode can be used to temporarily overrule the calibrated start and end
positions of the cover. The cover can be controlled locally (via the key switch)
and remote, but only in DMS mode: soft-start is active and the cover stops
immediately when the control is released.
NOT CALIBRATED
The status LED is blue.
The cover can be controlled locally (via the key switch) and remote (via Link-
Touch), but only in DMS mode: soft-start is active and the cover stops imme-
diately when the control is released.
TEMPORARY ERROR
The status LED is red.
The device indicates that an error is present. As soon as the error condition
disappears, the device continues in normal operation.
Possible error conditions are:
• The supply voltage is too high or too low.
• The device temperature is too hot.
FATAL ERROR
The status LED is blinking red fast
TBD
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Troubleshooting
PROBLEM CHECK SOLUTION
Cover does not close Status LED is OFF Check power to DLC-010
Status LED is RED Cool down the device, restart and
try again
Status LED is blinking RED Contact customer support
Check motor connections
Cover stops at an
incorrect position
Restart calibration of calibration
correction
Cover moves in the
wrong direction
Swap the 2 motor connections or
swap motor control via LinkTouch
Calibration failed Check if the FORCE switch is
enabled Disable FORCE switch
Check the motor sensor feedback
Remote calibration
can not be started Check DIP switch 1 position DIP switch 1 must be ON
Check CAN LED CAN LED must be enabled
Declaraction of Conformity
Declarations of conformity covering this product are available for
download from the House of Duratech website: www.duratech.be
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Contact details
Propulsion Systems bv
Dooren 72
1785 Merchtem, Belgium
Tel +32 2 461 02 53
www.duratech.be
[email protected]
We reserve the rights to change all or part of the contents of this document without prior notice
402-0569-1
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