DeWalt DW630 Owner's manual

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Copyright DEWALT

Dansk 5

Deutsch 11

English 19

Español 26

Français 33

Italiano 40

Nederlands 47

Norsk 54

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19

E N G L I S H

Congratulations!

You have chosen a DEWALT tool. Years of

experience, thorough product development and

innovation make DEWALT one of the most reliable

partners for professional power tool users.

Technical data

DW630

Voltage V 230

(U.K. & Ireland only) V 230/115

Power input W 1,200

Power output W 700

No-load speed min

-1

5,000

Max. backing pad diameter mm 178

Spindle M14

Weight kg 3.2

Fuses:

Europe 230 V tools 10 Amperes, mains

U.K. & Ireland 230 V tools 13 Amperes, in plugs

U.K. & Ireland 115 V tools 16 Amperes, mains

The following symbols are used throughout this

manual:

@

Denotes risk of personal injury, loss of

life or damage to the tool in case of

non-observance of the instructions in

this manual.

!

Denotes risk of electric shock.

&

Fire hazard.

EC-Declaration of conformity

%

DW630

DEWALT declares that these power tools have

been designed in compliance with: 98/37/EC,

89/336/EEC, 73/23/EEC, EN 50144, EN 55014-2,

EN 55014, EN 61000-3-2 & EN 61000-3-3.

For more information, please contact DEWALT at

the address below, or refer to the back of the

manual.

DW630

L

pA

(sound pressure) dB(A)

1)

88.6

L

WA

(acoustic power) dB(A) 99

Weighted RMS acceleration value m/s

2

5.0

1)

at the operator's ear

Director Engineering and Product Development

Horst Großmann

DEWALT, Richard-Klinger-Straße 11

D-65510, Idstein, Germany

TÜV Rheinland

Product and Safety GmbH (TRPS)

Am Grauen Stein 1

D-51105 Köln

Germany

Cert. No.

S9910540

SANDER/POLISHER

DW630

20

E N G L I S H

Safety instructions

General power tool safety warnings

@

Warning! Read all safety warnings

and all instructions. Failure to follow

the warnings and instructions listed

below may result in electric shock,

ﬁre and/or serious injury.

Save all warnings and instructions for future

reference.

The term "power tool" in all of the warnings listed

below refers to your mains operated (corded) power

tool or battery operated (cordless) power tool.

1 Work area safety

a Keep work area clean and well lit.

Cluttered or dark areas invite accidents.

b Do not operate power tools in explosive

atmospheres, such as in the presence of

ﬂammable liquids, gases or dust.

Power tools create sparks which may ignite the

dust or fumes.

c Keep children and bystanders away while

operating a power tool.

Distractions can cause you to lose control.

2 Electrical safety

a Power tool plugs must match the outlet.

Never modify the plug in any way. Do not

use any adapter plugs with earthed

(grounded) power tools.

Unmodiﬁed plugs and matching outlets will

reduce risk of electric shock.

b Avoid body contact with earthed or

grounded surfaces such as pipes, radiators,

ranges and refrigerators.

There is an increased risk of electric shock if

your body is earthed or grounded.

c Do not expose power tools to rain or wet

conditions.

Water entering a power tool will increase the

risk of electric shock.

d Do not abuse the cord. Never use the cord

for carrying, pulling or unplugging the

power tool. Keep cord away from heat, oil,

sharp edges or moving parts.

Damaged or entangled cords increase the risk

of electric shock.

e When operating a power tool outdoors, use

an extension cord suitable for outdoor use.

Use of a cord suitable for outdoor use reduces

the risk of electric shock.

3 Personal safety

a Stay alert, watch what you are doing and

use common sense when operating a power

tool. Do not use a power tool while you are

tired or under the inﬂuence of drugs, alcohol

or medication.

A moment of inattention while operating power

tools may result in serious personal injury.

b Use safety equipment. Always wear eye

protection.

Safety equipment such as dust mask, non-skid

safety shoes, hard hat, or hearing protection

used for appropriate conditions will reduce

personal injuries.

c Avoid accidental starting. Ensure the switch

is in the off position before plugging in.

Carrying power tools with your ﬁnger on the

switch or plugging in power tools that have the

switch on invites accidents.

d Remove any adjusting key or wrench before

turning the power tool on.

A wrench or a key left attached to a rotating part

of the power tool may result in personal injury.

e Do not overreach. Keep proper footing and

balance at all times.

This enables better control of the power tool in

unexpected situations.

f Dress properly. Do not wear loose clothing

or jewellery. Keep your hair, clothing and

gloves away from moving parts.

Loose clothes, jewellery or long hair can be

caught in moving parts.

g If devices are provided for the connection of

dust extraction and collection facilities,

ensure these are connected and properly

used.

Use of dust collection can reduce dust-related

hazards.

4 Power tool use and care

a Do not force the power tool. Use the correct

power tool for your application.

21

E N G L I S H

The correct power tool will do the job better and

safer at the rate for which it was designed.

b Do not use the power tool if the switch does

not turn it on and off.

Any power tool that cannot be controlled with

the switch is dangerous and must be repaired.

c Disconnect the plug from the power source

and/or the battery pack from the power tool

before making any adjustments, changing

accessories, or storing power tools.

Such preventive safety measures reduce the

risk of starting the power tool accidentally.

d Store idle power tools out of the reach of

children and do not allow persons unfamiliar

with the power tool or these instructions to

operate the power tool.

Power tools are dangerous in the hands of

untrained users.

e Maintain power tools. Check for misalignment

or binding of moving parts, breakage of

parts and any other condition that may

affect the power tools operation. If damaged,

have the power tool repaired before use.

Many accidents are caused by poorly

maintained power tools.

f Keep cutting tools sharp and clean.

Properly maintained cutting tools with sharp

cutting edges are less likely to bind and are

easier to control.

g Use the power tool, accessories and tool bits

etc., in accordance with these instructions,

taking into account the working conditions

and the work to be performed.

Use of the power tool for operations different

from those intended could result in a hazardous

situation.

5 Service

a Have your power tool serviced by a qualiﬁed

repair person using only identical

replacement parts.

This will ensure that the safety of the power tool

is maintained.

Additional safety rules for sanders and

polishers

● The tool has been designed for polishing and

for sanding using the appropriate sanding discs.

Always observe the warnings, instructions,

images and data that have been supplied with

the tool. Non-observance of the information

may lead to risk of ﬁre, electric shock and

personal injury.

● This tool is not intended for grinding, wire-cup

grinding and cutting applications.

Any application for which the tool has not been

designed, may cause hazards and injuries.

● Do not use accessories that have not been

speciﬁed for this tool by the manufacturer.

Even if the accessory can be ﬁtted to your tool,

it does not guarantee safe use.

&

Do not sand or polish light metal with

a magnesium content exceeding 80%

since this type of metal is ﬂammable.

● Use the accessories recommended by the

manufacturer only.

● Do not use accessories that do not conform to

the dimensions stated in the technical data.

Do not use any spacers to make a disc ﬁt onto

the spindle.

● Ensure that the polishing or sanding accessory

is mounted correctly before use.

● Let the tool run at no-load in a safe position for

at least 30 seconds. If there is a considerable

vibration or if any other defect occurs, stop the

tool and check it to determine the cause.

● Do not operate the tool near ﬂammable liquids,

gases or dust. Sparks or hot chips from cutting

or arcing motor brushes may ignite combustible

materials.

● Do not operate the tool while standing in line

with the disc. Keep other persons away from

the work area.

● Ensure that the ventilation openings are kept

clear when working in dusty conditions. If it

should become necessary to clear the

ventilation openings, disconnect the tool from

the mains supply ﬁrst and avoid damaging the

internal parts by using non-metallic objects.

● Always wear eye and ear protection. Preferably

wear other personal protective equipment such

as dust mask, gloves and a helmet.

22

E N G L I S H

Sanding paint

Observe the applicable regulations for sanding

paint. Pay special attention to the following:

1 Whenever possible, use a vacuum extractor for

dust collection.

2 Take special care when sanding paint which is

possibly lead based:

● Do not let children or pregnant women enter the

work area.

● All persons entering the work area should wear

a mask specially designed for protection against

lead paint dust and fumes.

● Do not eat, drink or smoke in the work area.

3 Dispose of dust particles and any other removal

debris safely.

Package contents

The package contains:

1 Sander

1 Backing pad

1 Threaded ﬂange

1 Two-pin spanner

1 Side handle

1 Instruction manual

1 Exploded drawing

● Check for damage to the tool, parts or

accessories which may have occurred during

transport.

● Take the time to thoroughly read and

understand this manual prior to operation.

Description (ﬁg. A)

Your sander/polisher DW630 has been designed

for professional sanding and polishing applications.

1 On/off switch

2 Lock-on button

3 Side handle

4 Spindle lock

Electrical safety

The electric motor has been designed for one

voltage only. Always check that the power supply

corresponds to the voltage on the rating plate.

#

Your DEWALT tool is double insulated in

accordance with EN 50144;

therefore no earth wire is required.

@

115 V units have to be operated via a

failsafe isolating transformer with an

earth screen between the primary and

secondary winding.

Mains plug replacement

(U.K. & Ireland only)

● Should your mains plug need replacing and you

are competent to do this, proceed as instructed

below. If you are in doubt, contact an authorized

DEWALT repair agent or a qualiﬁed electrician.

● Disconnect the plug from the supply.

● Cut off the plug and dispose of it safely; a plug

with bared copper conductors is dangerous if

engaged in a live socket outlet.

● Only ﬁt 13 Amperes BS1363A approved plugs

ﬁtted with the correctly rated fuse (1).

● The cable wire colours, or a letter, will be marked

at the connection points of most good quality

plugs. Attach the wires to their respective points

in the plug (see below). Brown is for Live (L) (2)

and Blue is for Neutral (N) (4).

● Before replacing the top cover of the mains plug

ensure that the cable restraint (3) is holding the

outer sheath of the cable ﬁrmly and that the two

leads are correctly ﬁxed at the terminal screws.

!

Never use a light socket.

Never connect the live (L) or neutral (N)

wires to the earth pin marked E or .

For 115 V units with a power rating exceeding

1500 W, we recommend to ﬁt a plug to BS4343

standard.

Using an extension cable

If an extension cable is required, use an approved

extension cable suitable for the power input of this

machine (see technical data). The minimum

conductor size is 1.5 mm

2

.

23

E N G L I S H

When using a cable reel, always unwind the cable

completely.

Also refer to the table below.

Conductor size (mm

2

) Cable rating (Amperes)

0.75 6

1.00 10

1.50 15

2.50 20

4.00 25

Cable length (m)

7.5 15 25 30 45 60

Voltage Amperes Cable rating (Amperes)

115 0 - 2.0 6 6 6 6 6 10

2.1 - 3.4 6 6 6 6 15 15

3.5 - 5.0 6 6 10 15 20 20

5.1 - 7.0 10 10 15 20 20 25

7.1 - 12.0 15 15 20 25 25 -

12.1 - 20.0 20 20 25 - - -

230 0 - 2.0 6 6 6 6 6 6

2.1 - 3.4 6 6 6 6 6 6

3.5 - 5.0 6 6 6 6 10 15

5.1 - 7.0 10 10 10 10 15 15

7.1 - 12.0 15 15 15 15 20 20

12.1 - 20.0 20 20 20 20 25 -

Assembly and adjustment

@

Prior to assembly and adjustment

always unplug the tool.

Mounting and removing the sanding disc

(ﬁg. B & D)

● Press the backing pad (6) onto the spindle (5).

● Fit the sanding disc (7) correctly onto the

backing pad.

● Screw the threaded ﬂange (8) onto the spindle

(5).

● Press the spindle lock (4) and rotate the pad

until it locks in position.

● Tighten the threaded ﬂange using the two-pin

spanner (10) supplied.

● Release the spindle lock.

● To remove the sanding disc and backing pad,

loosen the threaded ﬂange using the two-pin

spanner (while the spindle lock is engaged).

Mounting and removing the polishing bonnet

(ﬁg. C & D)

● Press the backing pad (6) onto the spindle (5).

● Screw the threaded ﬂange (8) onto the spindle

(5).

● Press the spindle lock (4) and rotate the pad

until it locks in position.

● Tighten the threaded ﬂange using the two-pin

spanner (10) supplied.

● Release the spindle lock.

● Pull the polishing bonnet (9) over the backing

pad and pull the strings tight. Make a tight knot

and securely push the strings and knot under

the polishing bonnet.

@

Make sure that the strings are covered

completely under the polishing bonnet.

● To remove the polishing bonnet, loosen the knot

and pull the bonnet off the backing pad.

● To remove the backing pad, loosen the

threaded ﬂange using the two-pin spanner

(while the spindle lock is engaged).

Mounting the side handle (ﬁg. E)

● Screw the side handle (3) tightly into one of the

holes (11) on either side of the gear case with

the guard in position to provide optimum

screening.

Instructions for use

@

● Always observe the safety instructions

and applicable regulations.

● Ensure all materials to be sanded or

polished are secured in place.

● Apply only a gentle pressure to the tool.

Do not exert side pressure on the

sanding or polishing accessory.

● Avoid overloading. Should the tool

become hot, let it run a few minutes

under no load condition.

Prior to operation:

● Install the appropriate accessory. Do not use

excessively worn accessories.

24

E N G L I S H

Switching on and off (ﬁg. F)

● To run the tool, press the on/off switch (1).

● For continuous operation, press the lock-on

button (2) and release the switch.

● To stop the tool, release the switch.

● To stop the tool in continuous operation, press

the switch brieﬂy and release it. Always switch

off the tool when work is ﬁnished and before

unplugging.

Holding the tool (ﬁg. G)

● Always hold the tool with both hands as shown.

Consult your dealer for further information on the

appropriate accessories.

Maintenance

Your DEWALT power tool has been designed to

operate over a long period of time with a minimum

of maintenance. Continuous satisfactory operation

depends upon proper tool care and regular cleaning.

Clearing the ventilation slots

To avoid build-up of dust inside the machine,

we recommend to clear the ventilation slots on a

daily basis.

● Unplug the machine.

● Blow dry compressed air through the ventilation

slots.

● Clear the ventilation slots using a soft brush or

dry cloth. Do not use metallic objects as these

might damage the internal parts.

A

Lubrication

Your power tool requires no additional lubrication.

S

Cleaning

Keep the ventilation slots clear and regularly clean

the housing with a soft cloth.

Protecting the environment

Z

Separate collection. This product must

not be disposed of with normal

household waste.

Should you ﬁnd one day that your D

EWALT product

needs replacement, or if it is of no further use to

you, do not dispose of it with household waste.

Make this product available for separate collection.

z

Separate collection of used products

and packaging allows materials to be

recycled and used again. Re-use of

recycled materials helps prevent

environmental pollution and reduces

the demand for raw materials.

Local regulations may provide for separate

collection of electrical products from the

household, at municipal waste sites or by the

retailer when you purchase a new product.

DEWALT provides a facility for the collection and

recycling of DEWALT products once they have

reached the end of their working life. To take

advantage of this service please return your

product to any authorised repair agent who will

collect them on our behalf.

You can check the location of your nearest

authorised repair agent by contacting your local

DEWALT ofﬁce at the address indicated in this

manual. Alternatively, a list of authorised D

EWALT

repair agents and full details of our after-sales

service and contacts are available on the Internet

at: www.2helpU.com

25

E S P A Ñ O L

GUARANTEE

● 30 DAY NO RISK SATISFACTION GUARANTEE ●

If you are not completely satisﬁed with the

performance of your DEWALT tool, simply return

it within 30 days, complete as purchased, to the

point of purchase, for a full refund or exchange.

Proof of purchase must be produced.

● ONE YEAR FREE SERVICE CONTRACT ●

If you need maintenance or service for your

DEWALT tool, in the 12 months following

purchase, it will be undertaken free of charge at

an authorized DEWALT repair agent.

Proof of purchase must be produced.

Includes labour and spare parts for Power

Tools. Excludes accessories.

● ONE YEAR FULL WARRANTY ●

If your DEWALT product becomes defective due

to faulty materials or workmanship within

12 months from the date of purchase, we

guarantee to replace all defective parts free of

charge or, at our discretion, replace the unit free

of charge provided that:

● The product has not been misused.

● Repairs have not been attempted by

unauthorized persons.

● Proof of purchase date is produced.

This guarantee is offered as an extra beneﬁt

and is additional to consumers statutory

rights.

For the location of your nearest authorized

DEWALT repair agent, please use the

appropriate telephone number on the back of

this manual. Alternatively, a list of authorized

DEWALT repair agents and full details on our

after-sales service are available on the Internet

at www.2helpU.com

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Belgique et Luxembourg DEWALT Tel: +32 (0)015 - 15 47 9211

België en Luxemburg Mechelen Campus, Schaliënhoevedreef 20

E

Fax: +32 (0)015 - 15 47 9210

B-2800 Mechelen www.dewalt.com

Danmark DEWALT Tlf: 70 20 15 10

Sluseholmen 2-4 Fax: 36 94 49 01

2450 København SV www.dewalt-nordic.com

Deutschland DEWALT Tel: 06126-21-1

Richard-Klinger-Straße Fax: 06126-21-2770

65510 Idstein www.dewalt.de

Ελλάς

Black & Decker (Hellas) S.A. Τηλ: (01) 8981-616

Στράβωνος 7 & Βουλιαγμένης 159 Φαξ: (01) 8983-570

Γλυφάδα 16674, Αθήνα Service: (01) 8982-630

España DEWALT Tel: 934 797 400

Parque de Negocios “Mas Blau” Fax: 934 797 439

Ediﬁcio Muntadas, c/Bergadá, 1, Of. A6

08820 El Prat de Llobregat (Barcelona)

France DEWALT Tel: 472 20 39 72

Le Paisy Fax: 472 20 39 02

BP 21, 69571 Dardilly Cedex www.dewalt.fr

Schweiz DeWALT Tel: 01 - 730 67 47

Suisse In der Luberzen 40 Fax: 01 - 730 70 67

Svizzera 8902 Urdorf www.dewalt.ch

Ireland DEWALT Tel: 00353-2781800

Calpe House Rock Hill Fax: 00353-2781811

Black Rock, Co. Dublin www.dewalt.ie

Italia DEWALT Tel: 800-014353

Viale Elvezia 2 Fax: 039-2387592

20052 Monza (Mi) www.dewalt.it

Nederland DEWALT BV Tel: 0164 283000

Joulehof 12 Fax: 0164 283100

4622 RG Bergen Op Zoom www.dewalt.com

Norge DEWALT Tel: 22 90 99 00

Postboks 4814, Nydalen Fax: 22 90 99 01

0422 Oslo www.dewalt-nordic.com

Österreich DEWALT Tel: 01 - 66116 - 0

Werkzeugevertriebs GmbH Fax: 01 - 66116 - 14

Erlaaerstraße 165, Postfach 320,1231 Wien www.dewalt.at

Portugal DEWALT Tel: 214 66 75 00

Rua Egas Moniz 173 Fax: 214 66 75 75

João do Estoril, 2766-651 Estoril

Suomi DEWALT Puh: 010 400 430

Keilasatama 3 Faksi: (09) 2510 7100

02150 Espoo www.dewalt-nordic.com

DEWALT Tel: 010 400 430

Kägelhamnen 3 Fax: (09) 2510 7100

02150 Esbo www.dewalt-nordic.com

Sverige DEWALT, c/o Regus Tel: 031 68 61 00

Fabriksgatan 7 Fax: 031 68 60 08

412 50 Göteborg www.dewalt-nordic.com

Türkiye

Merkez Servis

Tel:

0212 361 60 20

Tersane Cad.

Faks:

0212 361 60 19

Nafe Sokak 1-3/4 Karaköy - İstanbul

United Kingdom DEWALT Tel: 01753-56 70 55

210 Bath Road Fax: 01753-57 21 12

Slough, Berks SL1 3YD www.dewalt.co.uk

650084-00

12/06

DeWalt DW630 Owner's manual

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