Danfoss 027F3022 Installation guide

Type
Installation guide

Danfoss 027F3022 is a versatile and reliable solenoid valve designed to precisely control the flow of various fluids in industrial applications. It features a durable construction, ensuring longevity and dependability. The valve's compact size and efficient design make it suitable for space-constrained environments, while its adaptability to different fluids, including water, air, and neutral gases, enhances its versatility.

Danfoss 027F3022 is a versatile and reliable solenoid valve designed to precisely control the flow of various fluids in industrial applications. It features a durable construction, ensuring longevity and dependability. The valve's compact size and efficient design make it suitable for space-constrained environments, while its adaptability to different fluids, including water, air, and neutral gases, enhances its versatility.

Installation Guide
Solenoid valve (NC/NC and NO/NO)
PML 32-65
© Danfoss A/S (MWA), 2015-02 DKRCI.PI.BQ0.A5.02 / 520H4517 1
027R9737
027R9737
Pos.
item
Tightening Torque in Nm
PML 32 PML 40 PML 50 PML 65
a 50
b 50
c 50
e 45 60 80
f 55 60
g 30
h 60 100
Nm kpm lbf-ft
10 1 7.4
IP 67
(IEC 529/DIN 40050)
120>TB(°C)≥−60PB(bar)=28
Danfoss
A27F109.14.60
PML NC/NC
Table 1
1 2
PML NC/NO
3
PML
4
5 6
2 DKRCI.PI.BQ0.A5.02 / 520H4517 © Danfoss A/S (MWA), 2015- 02
A
B
C
7
8
9
© Danfoss A/S (MWA), 2015-02 DKRCI.PI.BQ0.A5.02 / 520H4517 3
ENGLISH
Installation
Refrigerants
Applicable to HCFC, HFC and R717
(Ammonia).
Flammable hydrocarbons are not
recommended. The valve is only
recommended for use in closed circuits. For
further information please contact Danfoss.
Temperature range
PML: –60/+120°C (–76/+248°F)
Pressure range (g. 5)
PML: The valves are designed for a max.
working pressure of 28 bar g (406 psi g).
Technical data
The PML can be used in suction, liquid, hot-
gas and liquid/vapour lines.
The PML regulates the ow of the medium
by on/o function, depending on the
control impulse from the screwed-on pilot
valves.
The PML has three connections for pilot
valves: two in series, marked “S I” and “S II”,
and one in parallel with these two, marked
“P”, see gs. 2 and 3.
Installation
Flange set for the PML is delivered
separately. The valve must be installed
with the arrow in the direction of the ow
and the top cover upwards (g. 4). The top
cover can be rotated 4 X 90° in relation to
the valve body.
The valve is tted with a spindle for manual
opening.
If an external pilot valve is used, the pilot
line must be connected to the upper side
of the main line so that any dirt and oil
from the plant will not nd its way into the
pilot line.
The valve is designed to withstand a high
internal pressure. However, the piping
system should be designed to avoid liquid
traps and reduce the risk of hydraulic
pressure caused by thermal expansion. It
must be ensured that the valve is protected
from pressure transients like “liquid
hammer in the system.
Mounting of valve anges
When welding/soldering the anges to
the system piping use only materials and
welding/soldering methods compatible
with the ange material.
Make sure that piping into which a valve/
ange is installed is properly supported
and aligned square and plumb to the
joining sections.
Ensure that the nalized valve assembly
is free of any stresses from external loads.
Make certain that the heat aected
zones (inside and outside) and the
mating surfaces of gasketed joints are
free of debris and rust and are in good
condition.
Use only new gaskets manufactured by
Danfoss.
Make sure that the bolts are adequately
tightened in an alternating pattern.
Use only original Danfoss stainless steel
bolts provided with the valve. Stainless
steel bolts oer corrosion protection
and they ensure safe operation across
the design operating range of the valve
when installed properly.
Note: Stainless steel bolts have a
slightly lower yield strength compared
to carbon steel bolts. Be careful not to
over-tighten the bolts.
Ensure that anges / valves are properly
pressure tested, leak tested, evacuated
before charging with refrigerant in
accordance with ANSI /IIAR 5, EN378-2 or
ISO 5149-2.
PML valves must not be mounted in
systems where the outlet side of the valve
is open to atmosphere. The outlet side of
the valve must always be connected to the
system or properly capped o, for example
with a welded-on end plate.
Colours and identication
The PML valves are Zinc-Chromated in the
factory. If further corrosion protection is
required, the valves can be painted.
Precise identication of the valve is made
via the ID plate on the top cover. The
external surface of the valve housing
must be prevented against corrosion
with a suitable protective coating after
installation and assembly.
Protection of the ID plate when repainting
the valve is recommended.
Maintenance
Service
The PML valves are easy to dismantle and
most of its parts are replaceable. When the
bottom cover is removed, the strainer can
be taken out for cleaning.
Do not open the valve while the valve is
still under pressure.
- Check that the O-ring has not been
damaged.
- Check that the spindle is free of scratches
and impact marks.
- If the teon ring has been damaged, the
parts must be replaced.
Assembly
Remove any dirt from the body before the
valve is assembled. Check that all channels
in the valve are not blocked with articles or
similar.
Tightening
Tightening torques
See g. 4 and table 1.
Use only original Danfoss parts, including
packing glands, O-rings and gaskets for
replacement. Materials of new parts are
certied for the relevant refrigerant.
In cases of doubt, please contact Danfoss.
Danfoss accepts no responsibility for
errors and omissions. Danfoss Industrial
Refrigeration reserves the right to make
changes to products and specications
without prior notice.
Note:
Always pay attention to the spindle
during operation of the manual opener
(see g 9)
1. Make sure that the C-clip (C) is
positioned on the spindle (B) and is
intact. A new C-clip is available in the
inspection kit for the valve.
2. Pay attention to the C-clip reaching the
top nut of the packing gland when
turning the manual stem clockwise for
opening the valve. Never use excessive
torque and stop turning when the
C-clip gets in contact with the top nut.
3. When turning the spindle (B)
anticlockwise, for deactivation of the
manual opener, to the top point, tighten
the spindle further anticlockwise to
8 Nm (5.9 lb/ft) torque.
4. Remount the cap (A) and tighten it
clockwise to 8 Nm (5.9 lb/ft) torque.
The following text is applicable to the UL
listed products PML (NC/NC) 32-65 and
PML (NC/NO) 32-65
Applicable to all common non-ammable
refrigerants, including/excluding (+)
R717 and to non-corrosive gases/
liquids dependent on sealing material
compatibility (++). The design pressure
shall not be less than the value outlined
in Sec.9.2 of ANSI/ASHRAE15 for the
refrigerant used in the system. (+++).
4 DKRCI.PI.BQ0.A5.02 / 520H4517 © Danfoss A/S (MWA), 2015- 02
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Danfoss 027F3022 Installation guide

Type
Installation guide

Danfoss 027F3022 is a versatile and reliable solenoid valve designed to precisely control the flow of various fluids in industrial applications. It features a durable construction, ensuring longevity and dependability. The valve's compact size and efficient design make it suitable for space-constrained environments, while its adaptability to different fluids, including water, air, and neutral gases, enhances its versatility.

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