Wacker Neuson VP2050Y User manual

Type
User manual

Wacker Neuson VP2050Y is a high-performance vibratory plate designed for soil compaction in various applications such as landscaping, gardening, and construction. Powered by a reliable engine, it delivers efficient compaction force and ensures smooth operation. Its compact design allows for easy maneuverability in confined spaces, making it ideal for sidewalks, patios, driveways, and trenches. With its user-friendly controls, the VP2050Y offers precise operation and reduces operator fatigue during extended use.

Wacker Neuson VP2050Y is a high-performance vibratory plate designed for soil compaction in various applications such as landscaping, gardening, and construction. Powered by a reliable engine, it delivers efficient compaction force and ensures smooth operation. Its compact design allows for easy maneuverability in confined spaces, making it ideal for sidewalks, patios, driveways, and trenches. With its user-friendly controls, the VP2050Y offers precise operation and reduces operator fatigue during extended use.

www.wackergroup.com
Vibroplate
VP 2050Y
OPERATOR’S MANUAL
0154572en 005
1105
0154572EN
VP 2050Y Table of Contents
wc_bo0154572004enTOC.fm 1
1. Foreword 3
2. Safety Information 4
2.1 Laws Pertaining to Spark Arresters ...................................................... 4
2.2 Operating Safety .................................................................................. 5
2.3 Operator Safety while using Internal Combustion Engines .................. 6
2.4 Service Safety ...................................................................................... 7
2.5 Label Locations .................................................................................... 8
2.6 Warning and Informational Labels ........................................................ 9
3. Technical Data 11
3.1 Engine Data ........................................................................................ 11
3.2 Machine Data ..................................................................................... 11
3.3 Sound and Vibration Specifications .................................................... 12
3.4 Dimensions ......................................................................................... 12
4. Operation 13
4.1 Recommended Fuel ........................................................................... 13
4.2 Application .......................................................................................... 13
4.3 Before Starting ................................................................................... 13
4.4 To Start ............................................................................................... 14
4.5 To Stop ............................................................................................... 14
4.6 Operation ............................................................................................ 15
Table of Contents VP 2050Y
wc_bo0154572004enTOC.fm 2
5. Maintenance 16
5.1 Periodic Maintenance Schedule ..........................................................16
5.2 Air Cleaner ..........................................................................................17
5.3 Engine Oil ............................................................................................17
5.4 Adjusting Valve Clearance ..................................................................18
5.5 Adjusting Engine Speed ......................................................................18
5.6 Cleaning the Plate ...............................................................................19
5.7 Drive Belt .............................................................................................19
5.8 Exciter Lubrication ...............................................................................20
5.9 Lifting Machine ....................................................................................21
5.10 Transporting Machine ..........................................................................22
5.11 Storage ................................................................................................22
5.12 Troubleshooting ...................................................................................23
wc_tx000001gb.fm 3
CALIFORNIA
Proposition 65 Warning:
Engine exhaust, some of its constituents, and certain vehicle
components, contain or emit chemicals known to the State of
California to cause cancer and birth defects or other reproductive
harm.
1. Foreword
This manual provides information and procedures to safely operate
and maintain this Wacker model. For your own safety and protection
from injury, carefully read, understand and observe the safety
instructions described in this manual.
Keep this manual or a copy of it with the machine. If you lose this
manual or need an additional copy, please contact Wacker
Corporation. This machine is built with user safety in mind; however,
it can present hazards if improperly operated and serviced. Follow
operating instructions carefully! If you have questions about operating
or servicing this equipment, please contact Wacker Corporation.
The information contained in this manual was based on machines in
production at the time of publication. Wacker Corporation reserves the
right to change any portion of this information without notice.
All rights, especially copying and distribution rights, are reserved.
Copyright 2005 by Wacker Corporation.
No part of this publication may be reproduced in any form or by any
means, electronic or mechanical, including photocopying, without
express written permission from Wacker Corporation.
Any type of reproduction or distribution not authorized by Wacker
Corporation represents an infringement of valid copyrights and will be
prosecuted. We expressly reserve the right to make technical
modifications, even without due notice, which aim at improving our
machines or their safety standards.
WARNING
Safety Information VP 2050Y
wc_si000025gb.fm 4
2. Safety Information
This manual contains DANGER, WARNING, CAUTION, and NOTE
callouts which must be followed to reduce the possibility of personal
injury, damage to the equipment, or improper service.
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DANGER indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.
CAUTION: Used without the safety alert symbol, CAUTION indicates
a potentially hazardous situation which, if not avoided, may result in
property damage.
Note: Contains additional information important to a procedure.
2.1 Laws Pertaining to Spark Arresters
Notice: State Health Safety Codes and Public Resources Codes
specify that in certain locations spark arresters be used on internal
combustion engines that use hydrocarbon fuels. A spark arrester is a
device designed to prevent accidental discharge of sparks or flames
from the engine exhaust. Spark arresters are qualified and rated by
the United States Forest Service for this purpose.
In order to comply with local laws regarding spark arresters, consult
the engine distributor or the local Health and Safety Administrator.
DANGER
WARNING
CAUTION
VP 2050Y Safety Information
wc_si000025gb.fm 5
2.2 Operating Safety
Familiarity and proper training are required for the safe operation of
equipment. Equipment operated improperly or by untrained personnel
can be dangerous. Read the operating instructions contained in both
this manual and the engine manual and familiarize yourself with the
location and proper use of all controls. Inexperienced operators should
receive instruction from someone familiar with the equipment before
being allowed to operate the machine.
2.2.1 NEVER allow anyone to operate this equipment without proper
training. People operating this equipment must be familiar with the
risks and hazards associated with it.
2.2.2 NEVER touch the engine or muffler while the engine is on or
immediately after it has been turned off. These areas get hot and may
cause burns.
2.2.3 NEVER use accessories or attachments that are not recommended by
Wacker. Damage to equipment and injury to the user may result.
2.2.4 NEVER operate the machine with the beltguard missing. Exposed
drive belt and pulleys create potentially dangerous hazards that can
cause serious injuries.
2.2.5 NEVER leave machine running unattended.
2.2.6 ALWAYS be sure operator is familiar with proper safety precautions
and operation techniques before using machine.
2.2.7 ALWAYS wear protective clothing appropriate to the job site when
operating equipment.
2.2.8 ALWAYS wear hearing protection when operating equipment.
2.2.9 ALWAYS close fuel valve on engines equipped with one when
machine is not being operated.
2.2.10 ALWAYS store the equipment properly when it is not being used.
Equipment should be stored in a clean, dry location out of the reach of
children.
2.2.11 ALWAYS operate machine with all safety devices and guards in place
and in working order. DO NOT modify or defeat safety devices. DO
NOT operate machine if any safety devices or guards are missing or
inoperative.
2.2.12 ALWAYS read, understand, and follow procedures in the Operator’s
Manual before attempting to operate the equipment.
2.2.13
WARNING
Safety Information VP 2050Y
wc_si000025gb.fm 6
2.3 Operator Safety while using Internal Combustion Engines
Internal combustion engines present special hazards during operation
and fueling. Read and follow the warning instructions in the engine
owner’s manual and the safety guidelines below. Failure to follow the
warnings and safety guidelines could result in severe injury or death.
2.3.1 DO NOT run the machine indoors or in an enclosed area such as a
deep trench unless adequate ventilation, through such items as
exhaust fans or hoses, is provided. Exhaust gas from the engine
contains poisonous carbon monoxide gas; exposure to carbon
monoxide can cause loss of consciousness and may lead to death.
2.3.2 DO NOT smoke while operating the machine.
2.3.3 DO NOT smoke when refueling the engine.
2.3.4 DO NOT refuel a hot or running engine.
2.3.5 DO NOT refuel the engine near an open flame.
2.3.6 DO NOT spill fuel when refueling the engine.
2.3.7 DO NOT run the engine near open flames.
2.3.8 ALWAYS refill the fuel tank in a well-ventilated area.
2.3.9 ALWAYS replace the fuel tank cap after refueling.
2.3.10 ALWAYS check the fuel lines and the fuel tank for leaks and cracks
before starting the engine. Do not run the machine if fuel leaks are
present or the fuel lines are loose.
DANGER
VP 2050Y Safety Information
wc_si000025gb.fm 7
2.4 Service Safety
Poorly maintained equipment can become a safety hazard! In order
for the equipment to operate safely and properly over a long period of
time, periodic maintenance and occasional repairs are necessary.
2.4.1 DO NOT attempt to clean or service the machine while it is running.
Rotating parts can cause severe injury.
2.4.2 DO NOT crank a flooded engine with the spark plug removed on
gasoline-powered engines. Fuel trapped in the cylinder will squirt out
the spark plug opening.
2.4.3 DO NOT use gasoline or other types of fuels or flammable solvents to
clean parts, especially in enclosed areas. Fumes from fuels and
solvents can become explosive.
2.4.4 ALWAYS keep the area around the muffler free of debris such as
leaves, paper, cartons, etc. A hot muffler could ignite the debris and
start a fire.
2.4.5 ALWAYS replace worn or damaged components with spare parts
designed and recommended by Wacker.
2.4.6 ALWAYS keep the machine clean and labels legible. Replace all
missing and hard-to-read labels. Labels provide important operating
instructions and warn of dangers and hazards.
WARNING
Safety Information VP 2050Y
wc_si000025gb.fm 8
2.5 Label Locations
wpm_gr002161
VP 2050
VP 2050Y Safety Information
wc_si000025gb.fm 9
2.6 Warning and Informational Labels
Wacker machines use international pictorial labels where needed.
These labels are described below:
Label Meaning
WARNING!
Hot surface!
Guaranteed sound power level in dB(A)
WARNING!
Hand injury if caught in moving belt.
Always replace beltguard.
CAUTION!
Read and understand the supplied Operator’s
Manuals before operating this machine. Fail-
ure to do so increases the risk of injury to your-
self or others.
CAUTION!
Lifting point
WARNING!
Always wear hearing and eye protection when
operating this machine.
Safety Information VP 2050Y
wc_si000025gb.fm 10
DANGER!
Engines emit carbon monoxide; operate only
in well-ventilated area. Read the Operator’s
Manual.
No sparks, flames, or burning objects near the
machine. Shut off the engine before refueling.
Label-machine model
A nameplate listing the model number, item
number, revision number, and serial number is
attached to each unit. Please record the infor-
mation found on this plate so it will be available
should the nameplate become lost or dam-
aged. When ordering parts or requesting ser-
vice information, you will always be asked to
specify the model number, item number, revi-
sion number, and serial number of the unit.
This machine may be covered by one or more
patents.
Label Meaning
VP 2050
VP 2050Y Technical Data
wc_td000029gb.fm 11
3. Technical Data
3.1 Engine Data
3.2 Machine Data
VP 2050Y
0009089
Engine
Engine Make Yanmar
Engine Model L48EE
Rated Power
kW
3.5
Engine Speed - full load
rpm
3600 ± 100
Engine Speed - idle
rpm
1600 ± 100
Air Cleaner
type
Replaceable dry type, paper element
Engine Lubrication
oil grade
SAE 10W30 SAE 20W40 - CC/CD rated
Engine Oil Capacity
ml
800
Fuel
type
No. 2 Diesel - cetane > 45
Fuel Tank Capacity
liter
2.5
Valve Clearance (cold)
mm
0.15
VP 2050Y
0009089, 0009090
Plate
Weight
kg (lbs.)
113 (250)
Exciter Speed
rpm
5800 ± 100
Exciter Lubrication
ml (oz.)
296 (10)
Automatic transmission fluid
Dextron III/Mercon or equivalent
Dimensions
mm (in.)
588 (23) x 500 (20) x 919 (36)
Technical Data VP 2050Y
wc_td000029gb.fm 12
3.3 Sound and Vibration Specifications
The required sound specification, Paragraph 1.7.4.f of 89/392/EEC
Machinery Directive, is:
The guaranteed sound power level (L
WA
) = 108 dB(A).
The sound pressure level at operator’s location (L
pA
) = 96 dB(A).
These sound values were determined according to ISO 3744 for the
sound power level (L
WA
) and ISO 6081 for the sound pressure level
(L
pA
) at the operator’s location.
The weighted effective acceleration value, determined according to
EN ISO 5349, is approximately 4.5 m/s
2
.
The sound and vibration measurements were obtained with the
machine operating on crushed gravel at nominal engine speed.
3.4 Dimensions
mm (in.)
wpm_gr002162
500 (20)
588 (23)
919 (36)
VP 2050Y Operation
wc_tx000087gb.fm 13
4. Operation
4.1 Recommended Fuel
The engine requires No. 2 diesel fuel. Use only fresh, clean fuel. Fuel
containing water or dirt will damage the fuel system. Consult the
engine owner’s manual for complete fuel specifications.
4.2 Application
This plate is designed for compacting loose granular soils, gravel, and
paving stones. It is intended to be used in confined areas and areas
next to structures such as walls, curbs, and foundations.
This plate is not recommended for compacting cohesive soils with a
heavy clay content.
4.3 Before Starting
4.3.1 Read and understand the safety and operating instructions at the
beginning of this manual.
4.3.2 Check:
Oil level in the engine
Fuel level
Condition of the air cleaner
Tightness of the external fasteners
Condition of the fuel lines
Operation VP 2050Y
wc_tx000087gb.fm 14
4.4 To Start
See Graphic: wc_gr000297
4.4.1 Open the fuel valve (a2).
4.4.2 Push the engine throttle lever to “RUN(b2).
4.4.3 Pull the starter handle to start the engine.
CAUTION: NEVER operate the engine without the air cleaner. Engine
will be damaged.
4.5 To Stop
See Graphic: wc_gr000297
Place the engine throttle in the “STOP” position (b1). If the engine
keeps running, stop the engine by closing the fuel valve (a1).
wc_gr000297
a
1
a
2
b
1
b
2
VP 2050Y Operation
wc_tx000087gb.fm 15
4.6 Operation
Run the engine at full throttle and allow the plate to pull itself along at
its normal speed. When operating on an incline it may be necessary to
assist the plate by pushing it forward slightly. When operating downhill
hold the plate back slightly, if it begins to pick up speed. Depending on
the material being compacted, three or four passes are recommended
to achieve the best compaction.
While a certain amount of moisture in the soil is necessary, excessive
moisture may cause soil particles to stick together and prevent good
compaction. If soil is extremely wet, allow it to dry somewhat before
compacting.
If soil is so dry as to create dust clouds while operating plate, some
moisture should be added to the ground material to improve
compaction. This will also reduce service to the air filter.
When using the plate on paving stones, attach a pad to the bottom of
the plate to prevent chipping or grinding surface of stones. A special
polyurethane pad designed for this purpose is available as an optional
accessory.
CAUTION: DO NOT operate the plate on concrete or on extremely
hard, dry, compacted surfaces. The plate will jump rather than vibrate
and could damage both the plate and the engine.
Maintenance VP 2050Y
wc_tx000088gb.fm 16
5. Maintenance
5.1 Periodic Maintenance Schedule
The chart below lists basic machine and engine maintenance. Refer to
the engine manufacturer’s Operator’s Manual for additional
information on engine maintenance.
Daily
before
starting
After
first 20
hours
Every
two
weeks
or 50
hrs.
Every
month
or 100
hrs.
Every
300 hrs.
Every 6
months
or 500
hrs.
Check fuel level.
Check engine oil level.
Inspect fuel lines.
Inspect air filter. Replace as
needed.
Check and tighten external
hardware.
Check and adjust drive belt. ••
Clean air cleaner element.
Inspect shockmounts for
damage.
Check exciter oil level.
Change engine oil and fil-
ter.
••
Change exciter oil.
Change fuel filter.
Replace air filter.
Check and adjust valve
clearance.
VP 2050Y Maintenance
wc_tx000088gb.fm 17
5.2 Air Cleaner
See Graphic: wc_gr000298
Replace air cleaner element (a) when engine power decreases or
engine exhaust color becomes dark.
To check or replace element: loosen wing nut (b) and remove cover
and element.
DO NOT wash the air cleaner element with detergent or solvent.
CAUTION: NEVER run engine without the air cleaner element. You
will damage engine.
5.3 Engine Oil
See Graphic: wc_gr000299
Always check the oil level before starting the engine. Add oil if the level
is low (L).
5.3.1 To check the oil, remove dipstick (a) and insert it into the oil pan. Do
not screw in the dipstick.
5.3.2 Fill engine with oil up to the mouth of the filler port (H).
CAUTION: When checking oil level, make sure the plate is level. If it
is tilted, you may add too much or too little oil. If you overfill, engine
temperature will get too hot. If you do not add enough oil, the engine
could seize.
wc_gr000298
a
b
wc_gr000299
(H)
(L)
c
Maintenance VP 2050Y
wc_tx000088gb.fm 18
5.4 Adjusting Valve Clearance
See Graphic: wc_gr000300
Adjust valve clearance (a) after first 20 hours of operation and every 6
months or 500 hours thereafter. See Technical Data.
Set valve clearance with the engine cold and the piston at the top of its
compression stroke.
5.5 Adjusting Engine Speed
See Graphic: wc_gr000301
Note: Models without decompression lever are set at the factory and
cannot be adjusted.
Adjust engine idle speed. See Technical Data.
To adjust engine speed:
5.5.1 Remove or loosen drive belt to prevent plate from vibrating.
5.5.2 Start engine and allow it to warm up for a minute.
5.5.3 Loosen locknut (b) on throttle stop screw (c). Turn screw in to
decrease speed, out to increase speed. Make sure throttle lever (a) is
touching stop screw before measuring RPM. Tighten locknut after
correct engine speed is set.
CAUTION: Running plate at a speed higher than that listed in
Technical Data can damage both the plate and the engine. DO NOT
adjust engine speed by adjusting the governor setting.
wc_gr000300
a
wc_gr000301
a
b
c
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Wacker Neuson VP2050Y User manual

Type
User manual

Wacker Neuson VP2050Y is a high-performance vibratory plate designed for soil compaction in various applications such as landscaping, gardening, and construction. Powered by a reliable engine, it delivers efficient compaction force and ensures smooth operation. Its compact design allows for easy maneuverability in confined spaces, making it ideal for sidewalks, patios, driveways, and trenches. With its user-friendly controls, the VP2050Y offers precise operation and reduces operator fatigue during extended use.

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