Table of Contents
1. Introduction ...................................................................................................... 5
2. Safety instructions ........................................................................................... 6
2.1. Hazard levels .............................................................................................. 6
2.2. Safety symbols ........................................................................................... 6
2.3. Safety during operation and maintenance .................................................. 7
2.3.1. Operation stations and safety zones ................................................... 7
2.4. Safety devices and functions of the base machine ..................................... 8
2.5. Periodic inspection of safety devices .......................................................... 9
2.5.1. Safety light beams ............................................................................... 9
2.5.2. Emergency stop buttons and turret service door ............................... 10
2.5.3. Hydraulic and pneumatic system ....................................................... 11
2.5.4. Service door ...................................................................................... 11
2.5.5. Warning and instruction labels (E5/E5x/E6/E8) ................................. 11
3. Technical information, E5/E6/E8 ................................................................... 13
3.1. Notes on technical information ................................................................. 14
4. Operating description of turret punch press ............................................... 16
4.1. Misuse of the machine .............................................................................. 16
5. Main structure of the machine E5 ................................................................. 17
5.1. Machine axes ............................................................................................ 17
5.2. Coordinate table ....................................................................................... 17
5.3. Turret ........................................................................................................ 18
5.4. Clamps ...................................................................................................... 19
5.5. Brush tables .............................................................................................. 19
5.6. Punching mechanism, E machines ........................................................... 20
5.7. Control centre ........................................................................................... 20
5.8. Auto-index system .................................................................................... 20
5.9. Standard tool system Thick Turret ............................................................ 20
5.9.1. Clamp protection areas ..................................................................... 21
5.10. Control desk (Siemens) .......................................................................... 22
5.11. Control panel (Siemens) ......................................................................... 23
5.12. Remote control panel .............................................................................. 24
6. Using the machine ......................................................................................... 25
6.1. Starting the machine and emergency stop ............................................... 25
6.2. Production order run ................................................................................. 26
6.3. Production run control ............................................................................... 27
6.4. Production run after emergency stop ........................................................ 27
6.5. Shutting down the machine in a normal situation ..................................... 28
6.6. Turret rotation ........................................................................................... 28
6.7. Mounting a tool on the turret ..................................................................... 29
6.8. Operating modes ...................................................................................... 31
6.8.1. JOG mode ......................................................................................... 31
6.8.2. MDA and AUTOMATIC modes .......................................................... 33
6.8.3. Feed rate control ............................................................................... 33
6.8.4. Program control buttons and function keys ....................................... 34