Mettler Toledo 5000TOCi Sensor Operating instructions

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3

a

Warning!

Please refer to the 5000TOCi Operation Manual for safety instructions regarding

installation and start-up. Follow all warnings, cautions, and instructions indicated on

and supplied with this product.

Statement of intended use – The 5000TOCi is designed to measure Total Organic Carbon (TOC)

concentration in high purity water applications. If this equipment is used in a manner not specified by the

manufacturer, the protection provided by the equipment against hazards may be impaired.

Content

1 Safety Instructions________________________________________________________ 4

2 Unpacking and Inspection __________________________________________________ 5

3 Dimensional Drawings ____________________________________________________ 6

4 5000TOCi Sensor Installation and Start-up ____________________________________ 6

5 Electrical Connection _____________________________________________________ 7

6 TerminalBlock(TB)denitions _____________________________________________ 8

7 5000TOCi Sensor ________________________________________________________ 8

8 Menu Structure __________________________________________________________ 9

9 Operation _______________________________________________________________ 9

10 General Setup __________________________________________________________ 10

11 Disposal ___________________________________________________________ 11

12 Specications __________________________________________________________ 11

13 Service and Maintenance _________________________________________________ 12

4

1 Safety Instructions

Thismanualincludessafetyinformationwiththefollowingdesignationsandformats.

Definition of equipment and documentation symbols and designations

WARNING:POTENTIALRISKOFELECTRICSHOCK.

CAUTION:possibleinstrumentdamageormalfunction.

NOTE:Importantoperatinginformation.

On the instrument indicates: Thereisalternatingcurrentpresent.

The following is a list of general safety instructions and warnings. Failure to adhere to these

instructions can result in damage to the equipment and/or personal injury to the operator.

–The5000TOCiSensorshouldbeinstalledandoperatedonlybypersonnelfamiliar

withthesensorandwhoarequalifiedforsuchwork.

–The5000TOCiSensormustonlybeoperatedunderthespecifiedoperatingconditions.

–Repairorserviceofthe5000TOCiSensormustbeperformedbyauthorized,trained

personnelonly.

–Ifthisequipmentisusedinamannernotspecifiedbythemanufacturer,theprotection

providedbyitagainsthazardsmaybeimpaired.

–Useonlyfactorydocumentedcomponentsforrepair.Mettler-Toledoacceptsno

responsibilityfordamagecausedbyunauthorizedmodificationstothesensor.

–Followallwarnings,cautions,andinstructionsindicatedonandsuppliedwiththisproduct.

–Protectivecoversmustbeinplaceunlessqualifiedpersonnelareperforming

maintenance.

–Protectivecoversmustbeinplaceatalltimesduringnormaloperation.

–Installequipmentasspecifiedinthisinstructionmanual.Followappropriatelocaland

nationalcodes.

–Priortoshippingsensorbacktothefactoryforrepairorre-calibration,waterMUSTbe

drainedfromsensortoavoiddamageduetofreezing.

WARNINGS:

–Installationofcableconnectionsandservicingofthisproductrequireaccess

toshockhazardvoltagelevels.Switchorcircuitbreakershallbeinclose

proximitytotheequipmentandwithineasyreachoftheOPERATOR;itshall

bemarkedasthedisconnectingdevicefortheequipment.

–Mainpowermustemployaswitchorcircuitbreakerasthedisconnecting

devicefortheequipment.Electricalinstallationmustbeinaccordancewith

theNationalElectricalCodeand/oranyotherapplicablenationalorlocal

codes.Safetyandperformancerequirethatthissensorbeconnectedand

properlygroundedthroughathree-wirepowersource.

–Ozonegas(O

3

)isgeneratedinsidethe5000TOCiSensorenclosureduring

normaloperation.Thesmellofozonemaybeapparentwhenopeningthe

5

1 Safety Instructions continued

frontcoveroftheenclosureandcautionshouldbetakenwhenopening.

Prolongedexposuretoozonegasishazardousandmaycausehealth

problems.

–ElectricalinstallationmustbeinaccordancewiththeNationalElectricCode

and/oranyotherapplicablenationalorlocalcodes.

–Safetyandperformancerequirethatthisinstrumentbeconnectedand

properlygroundedthroughathree-wirepowersource.

NOTE! PROCESS UPSETS: Becauseprocessandsafetyconditionsmaydepend

onconsistentoperationofthissensor,provideappropriatemeanstomaintain

operationduringsensormaintenance,replacementorsensororinstrument

calibration.

2 Unpacking and Inspection

Inspecttheshippingcontainer.Ifitisdamaged,contacttheshipperimmediatelyfor

instructions.Donotdiscardthecontainer.Ifthereisnoapparentdamage,carefully

unpackthe5000TOCiSensor.Theboxshouldcontainthefollowingitems:

•5000TOCiSensor

•InstallationKit(seeoperationmanualforlistofcontents)

•OperationManualCD-ROM

•QuickStartGuide

• Product Insert Card

•CertificateofTestandAccuracy

•DeclarationofConformity

Ifitemsaremissingorshippingcontainerisdamaged,notifyMettler-Toledoimmediately.

6

3 Dimensional Drawings

5000TOCi Sensor Dimension Diagram

DIMENSIONS IN INCHES [mm]

ALLOW MINIMUM CLEARANCE OF

18 in. [457]

FOR UV LAMP REPLACEMENT

REGULATOR

NOT SHOWN

10-32

INTERNAL THD

3.26

[82.8]

2.08

[52.8]

1.64

[41.6]

5.5

[139.7]

8.8

[223.5]

8.05

[204.5]

10.05

[255.3]

15.0

REF

[368.3]

7.40

[188]

Ø0.25

TYP

[Ø6.35]

11

[279.4]

DO NOT

OPEN WHEN

UV LAMP

IS ON

UV LAMP

REPLACEMENT COVER

HIGH VOLTAGE

DISCONNECT

POWER FOR

SERVICING

AC

POWER

TRANSMITTER

CONNECTION

DO NOT

OPEN WHEN

UV LAMP

IS ON

SAMPLE

OUTLET

SAMPLE

INLET

DRAIN BEFORE

SHIPPING

15.0

[368.3]

10.05

[255.3]

11.0

[279.4]

7.40

[188]

8.05

[204.5]

8.80

[223.5]

5.5

[139.7]

1.64

[41.6]

2.08

[52.8]

3.26

[82.8]

ALLOW MINIMUM CLEARANCE OF

18in.[457]

FOR UV LAMP REPLACEMENT

REGULATOR

NOT SHOWN

10-32

INTERNAL THD

Ø0.25

TYP

[Ø6.35]

DIMENSIONS IN

INCHES[mm]

4 5000TOCi Sensor Installation and Start-up

Installation

Mountthe5000TOCiinanappropriatelocation.Aminimumclearancedimensionof18”(45.7

cm)isrequiredontheleftsideofthesensorforUVlampchange-out.Twoplumbingconnec-

tionsareprovidedontherightsideoftheenclosure.Thelowerconnectionislabeled‘Sample

Inlet’andtheupperconnection‘SampleOutlet’.Athirdconnection,asafetydrain,islocatedon

thebottomoftheenclosure.Figure1showsatypicalinstalledconguration.Theinstallationkit

providedincludesinstallationtubeassemblies,asampleconditioningcoilandahighcapacity

inletlter.AttachthehighcapacityinletltertothesampleinletconnectionasshowninFigure2.

Figure 1

Connectthe0.125”(3mm)PTFEtubingtoasamplepointisolationvalve(notsupplied).

Warning:Forinletpressureabove85psi(5.9bar),apressureregulator(Thorntonp/n

6 to 36 in.

[15 to 90 cm]

Sample

Drain

Atmospheric

Drain

Safety Drain

Process Pipe

Isolation Valve

Regulator

(Optional)

Recommended

Process Pipe

Cross-Section

30°-60°

7

HIGH CAPACITY INLET FILTER

ASSEMBLY & DRAIN

4 5000TOCi Sensor Installation and Start-up continued

58091552)isrequired.Flushsampletubingbeforeinstallingatthesensor.Closethe

isolationvalve.AttachtheotherendofthePTFEtubingtothesampleconditioningcoilthen

attachthesampleconditioningcoiltothehighcapacityinletlter.

Connectthestainlesssteeldraintube(Thorntonp/n58091553)asshowninFigure1

anddirectoutlettoanatmosphericdrain.

Introduce Sample Flow

Slowlyopenthesamplepointisolationvalve(notsupplied),tostartowtothesensor.

Allowapproximately3-5minutesforthesensortoll,andobserveowatthedraintube.

Oncethereisow,checkthattherearenoleaksinsidethesensorenclosure.Allowthe

sensortoinitiallyushwithsamplewater(4-24hoursisrecommended).Closefrontcover

andconnecttheM800patchcabletotheconnectoronthebottomleftsideofenclosure.

Figure 2

5 Electrical Connection

WARNING: MAIN POWER MUST EMPLOY A SWITCH OR CIRCUIT BREAKER AS

THE DISCONNECTING DEVICE FOR THE EQUIPMENT. THE BREAKER SHOULD

BE PROPERLY LABELED AND EASILY ACCESSIBLE FOR SYSTEM ISOLATION BY

SERVICE PERSONNEL. THE CIRCUIT BREAKER SHALL HAVE A MAXIMUM OF

20 AMP RATING.

Twottingsareprovidedontheleftsideoftheenclosure:theACPowerbulkheadtting

forpowercable,andtheM800patchcableconnection.Feedthepowercablethroughthe

bulkheadttingontheside-wall.LineandNeutralACpowerconnectionsarepositioned

ontherightsideoftheprintedcircuitboard.TheACGroundconnectionisprovidedon

agroundingplatelocatedattheinside-topofthesensordoor.SeeFigure3forterminal

wiring.Ensurelinefuseisproperlyinstalled.Seeproductlabelforspeciedfusesize.

Figure 3

LINE FUSE

AC LINE IN

EARTH GROUND

NEUTRAL

LINE

AC

LINE

IN

8

6TerminalBlock(TB)denitionsM800Transmitter

7 5000TOCi Sensor

The5000TOCiSensorhousingprovidesfourLEDstatuslightsandasinglepushbutton

keyforlocalUVlampcontrol.SeeFigure4.

Figure 4

Fault LED:FlashingwhenaFaultconditionexists.

Error LED:IlluminatescontinuouslywhenanErrorconditionexists.

Sensor status LED:IlluminateswheneverACpowerisonandtheM800and5000TOCi

areconnected.

UV Lamp ON LED:Whenilluminatedcontinuously,UVLampison.Whenashing,indi-

catessensorisinrinseandauto-balancemode.

UV Lamp ON key:AllowstheusertoturnUVlamponoroffatthesensor.

TerminalBlockdenitionsforM8002-channel,4-channel*

Term. TB1 TB2

(ISM Ch1,2)

TB3 TB4

(ISM Ch3,4)

TB5 TB6

1 DI1+ DI2+ Aout5+ DI3+ AI1+ L

2 DI1– DI2– Aout5– DI3– AI1– N

3 Aout1+ 1-Wire_Ch1 Aout6+ 1-Wire_Ch3 DI4+ PE

4 Aout1– GND5V_Ch1 Aout6– GND5V_Ch3 DI4– Relay1_NC

5 Aout2+ RS485B_Ch1 Aout7+ RS485B_Ch3 DI5+ Relay1_COM

6 Aout2– RS485A_Ch1 Aout7– RS485A_Ch3 DI5– Relay2_NO

7 Aout3+ GND5V_Ch1 Aout8+ GND5V_Ch3 DI6+ Relay2_COM

8 Aout3– 5V_Ch1 Aout8– 5V_Ch3 DI6– Relay3_NO

9 Aout4+ 24V_Ch2 Ain_Ch5 24V_Ch4 Relay5_NO Relay3_COM

10 Aout4– GND24V_Ch2 AJ_Ch5 GND24V_Ch4 Relay5_COM Relay4_NO

11 n.a. 1-Wire_Ch2 5V_Ch5 1-Wire_Ch4 Relay6_NO Relay4_COM

12 n.a. GND5V_Ch2 GND5V_Ch5 GND5V_Ch4 Relay6_COM n.a.

13 n.a. RS485B_Ch2 Bin_Ch6 RS485B_Ch4 Relay7_NO n.a.

14 n.a. RS485A_Ch2 BJ_Ch6 RS485A_Ch4 Relay7_COM n.a.

15 n.a. GND5V_Ch2 5V_Ch6 GND5V_Ch4 Relay8_NC n.a.

16 n.a. 5V_Ch2 GND5V_Ch6 5V_Ch4 Relay8_COM n.a.

*ForM800DPTransmittersequippedwithProbusDPcommunicationcapabilities,pleaserefertotheM800DP

TransmitterOperationManual.

5000TOCi Sensor Cable Connection

TOCSensoruses5808027Xcables.

9

8 Menu Structure

Menu Screen

M800

i

S

Wizard

c

Calibration

C

Conﬁguration

– iMonitor

– Messages

– ISM Diagnostics

– Calibration Data

– SST Info

– Sensor Info

– HW/SW Version

– Log Book

– Wizard 1

– Wizard 2

– Wizard 3

– Wizard 4

– Set Wizard

– Calibrate Sensor

– Calibrate Electronics

– Calibrate Meter

– Calibrate

Analog Outputs

– Calibrate

Analog Inputs

– Maintenance

– Perform SST

– TOC Maintenance

– Guided Setup

– Measurement

– Analog Outputs

– Set Points

– ISM Setup

– General Alarm

– ISM/Sensor Alarm

– Clean

– Display Setup

– Digital Inputs

– System

– PID controller

– Service

– Tech Service

– User Management

– Reset

9 Operation

Navigating the Menu Tree

Tobrowsethroughthemenus,touchtheopenarrows>and/or<.

Toaccessamenupressthecorrespondingarrowcinthesameline.

Exit a Menu

Press ptoexitthemenu.

Press HtoreturntotheMenuScreen.

ConrmDataandValues

Use the ekeytoconrmvalues.

Press”ESC”andthevalueswillnotbetakenover.

Return to the Menu Screen

Press HtoreturntotheMenuScreen.

To return from the Menu Screen to the Start Screen press s.

Entry of Data

TheM800displaysakeypadformodifyingvalues.

Press the ebuttonandthetransmitterwilltakeoverthevalue.

Pressthe”ESC”buttontoexitthekeypadwithoutchangingdata.

Selection Menus

Somemenusrequireaselectionofaparameter/data.Inthiscasethetransmitterdis-

playsapopupwindow.Presstheaccordingeldtoselectthevalue.Thepopwindow

willbeclosedandtheselectionwillbetakenover.

”Save changes” Dialog

IftheM800bringsupthe”SAVECHANGES”dialogtherearethefollwoingoptions.”NO”

willdiscardtheenteredvalues,”YES”willsavechangesmadeand”CANCEL”willbring

youbacktocontinueconguring.

10

10 General Setup (PATH:cong/GuidedSetup)

From the main screen, press the Congure icon (C)

andselectGuidedSetup.Fromthisscreen,youwillbe

abletoselectandconguretherstmeasurementfrom

the5000TOCithatwillbedisplayedbytheM800,and

congureandactivateananalogoutputand/orsetpoint

tobeassociatedwiththismeasurement.

Analog outputs

ByselectingYesthelinear4–20mAanalogoutputAout1

willbesetupformeasurement1wheneispressed.

Selecting No means that no analog output is set up.

Aout1min,Aout1maxaretheminimumandmaximum

measurement values for the 4 and 20 mA values res-

pectively.Additionaloptionsmaybeconguredfromthe

analogoutputcongurationmenu.

Set Points

Onpage2oftheguidedsetupmenu,asetpointcan

beconguredforthatmeasurement.OncetheSetPoint

optionissettoYes,thenselectthesetpointtypeyouwish

toactivate.IfOffisselected,thesetpointwillbedisabled.

Onceasetpointtypeisselected,thenecessaryparame-

tersforthatsetpointcanalsobecongured.

Thefollowingsetpointtypescanbeselected:

–High(Highvaluehastobeset)

–Low(Lowvaluehastobeset)

–Between(HighandLowvaluehastobeset)

–Outside(HighandLowvaluehastobeset)

For Conductivity, the following additional options may be selected:

–USP(%safetymarginbelowU.S.Pharmacopoeialimits)

–EPPW(%safetymarginbelowEuropeanPharmacopeialimitsforPuriedWater)

–EPWFI(%safetymarginbelowEuropeanPharmacopeialimitsforWaterforInjection)

–JPCond(%safetymarginbelowJapanesePharmacopoeialimits)

Aftersettingthesetpointvalue(s)aRelaycanbeselected

fromtherelaysavailableonthetransmitter,andcongu-

redforthatsetpoint.TheRelaydelayissetto10seconds

andtheHysteresisissetto5%.Theseparameterscan

beconguredfromtheRelaymenu.

11

UV Lamp

Onceowhasbeenestablished,the5000TOCiisreadytobegintakingTOCmeasure-

ments.Ifsensoractivationisdesiredatthistime,settheUVLamptoOn.Allowapproxi-

matelyoneminuteforreadingstobegin.Additionaltime(approximately4-24hours)may

benecessaryforthereadingstostabilizeasthesamplelinerinsesclean,andtheTOC

sensorreachesthermalstability.

Auto Start

The5000TOCisensorcanbeconguredsuchthattheUVlampwillautomaticallyturnon

afterrecoveringfromapowerlossorfaultcondition.Ifautomaticrecoveryisdesired,set

theAutoStartoptionto‘ON’.AutoStartcanbeconguredin

Congure(C),c measurement c parameter setting

ItisrecommendedthatAutoStartbesetto‘ON’.Thedefaultsettingis‘OFF’.

10 General Setup (PATH:cong/GuidedSetup)continued

11 Disposal

Whenthesensorisfinallyremovedfromservice,observealllocalenvironmental

regulationsforproperdisposal.PleasenotetheUVlampsuppliedwiththe5000TOCi

containsmercury.

12Specications

TOC Sensor

Measurement Range 0.05-2000ppbC(µgC/L)

Accuracy ±0.1ppbCforTOC<2.0ppb(forwaterquality>15MΩ-cm[.067µS/cm])

±0.2ppbCforTOC>2.0ppband<10.0ppb(forwaterquality>15MΩ-cm)

±5%ofmeasurementforTOC>10.0ppb(forwaterquality0.5to18.2MΩ-cm)

Repeatability ±0.05ppbC<5ppb,±1.0%>5ppb

Resolution 0.001ppbC(µgC/L)

AnalysisTime Continuous

Initial Response Time <60seconds

Update Rate 1 second

Limit of Detection 0.025ppbC

Conductivity Sensor

ConductivityAccuracy ±2%,0.02-20µS/cm±3%,20-100µS/cm;0.1ConstantSensor*

CellConstantAccuracy ±2%

Temperature Sensor Pt1000RTD,ClassA

TemperatureAccuracy ±0.25°C

12

13 Service and Maintenance

The5000TOCiSensorisdesignedtominimizeserviceandmaintenance.Thereare

virtuallynomovingmechanicalcomponents,thereforenormaloperatingwearandtearis

minimal.Thisreducestheamountofconsumablecomponentsaswellastheamountof

timeneededtomaintainthesensor.Listedbelowareinstructionsonhowtoperform

simpleperiodicmaintenance,whichincludesUVLampchange(every4500hoursof

operation),filterreplacement(typicallyevery6months),andgeneralcleaning.

GeneralSpecications

Case Dimensions 11”[280mm]Wx7.4”[188mm]Hx5.25”[133mm]D

Weight 5.0lb.(2.3kg)

Enclosure Material Polycarbonateplastic,ameretardant,UVandchemicalresistant

UL#E75645,Vol.1,Set2,CSA#LR49336

Enclosure Rating NEMA4X,IP65Industrialenvironment

AmbientTemperature/HumidityRating 5to50°C/5to80%Humidity,non-condensing

PowerRequirements 100-130VACor200-240VAC,50/60Hz,25WMaximum

Local Indicators FourLEDlightsforFault,Error,SensorStatusandUVLampON

Ratings/Approvals CECompliant,ULandcUL(CSAStandards)listed,NEMA4X,IP65Conduc-

tivityandtemperaturesensorstraceabletoNIST,ASTMD1125andD5391.

MeetsASTMD5173StandardTestMethodforOn-LineMonitoringofCarbon

CompoundsinWaterbyUVLightOxidation

Installation/Power/Enclosure

Inlet Connection 0.125”[3mm]O.D.(6’[2m]FDAcompliantPTFEtubingsupplied)

Outlet Connection 0.125”[6mm]O.D.Barbconnection(5’[1.5m]exibletubingprovided)

Inlet Filter 316SS,inline60micron

Wetted Parts 316SS/Quartz/PEEK/Titanium/PTFE/Polyurethane(outlettubingonly)/EPDM

Wall Mount Standard,mountingtabsprovided

Pipe Mount Optional,withpipe-mountbracketaccessory(fornominalpipesizes

1”[2.5cm]to4”[10cm])

Maximum Sensor Distance 300ft[91m]

*ReadoutinequivalentS/mrangesselectableatM800      

**Temperatureabove70°CrequiresSampleConditioningCoil(included)

***Forpowerplantcyclechemistrysamples,pHmaybeadjustedbymeasurementaftercationexchange.

****Processpressureabove85psig(5.9bar)requiresoptionalHighPressureRegulatorp/n58091552.

Specicationssubjecttochangewithoutnotice.

12Specicationscontinued

Sample Water Requirements

Temperature 0to100°C**

ParticleSize <100micron

MinimumWaterQuality >0.5mΩ–cm(<2µS/cm),pH<7.5***

FlowRate >20mL/min

Pressure 4to200psig(0.3barto13.6bar)atsampleinletconnection****

13

DO NOT

OPEN WHEN

UV LAMP

IS ON

UV LAMP

REPLACEMENT COVER

HIGH VOLTAGE

DISCONNECT

POWER FOR

SERVICING

AC

POWER

TRANSMITTER

CONNECTION

LAMP

OXIDATION CHAMBER

HOLDING SCREW

COIL

5000TOCi

UV Lamp Replacement

WARNING: UV RADIATION HAZARD

ApplypowertoUVlamponlywheninstalledinhousinginaccordancewith

operationmanual.DONOTremoveUVlampfromhousingunlesspowerisoff.

Always protect eyes and skin from direct exposure to UV light.

Mettler-ToledoThorntonrecommendsreplacementoftheUVlampinsidethe5000TOCiSensor

after4500hoursofoperation,or6monthsofcontinuoususe,nottoexceedoneyear.Thisisa

simpleprocedurethatrequiresonlyafewminutestocomplete.Thefollowingstepsexplainthe

properprocedurefortheUVlampreplacement.Refertotheillustrationbelow.

13 Service and Maintenance continued

CAUTION:UseofaUVlampotherthanthoseprovidedbyMettler-Toledo

Thorntonspecificallyforusewiththe5000TOCiSensorwillaffectperformance

andvoidthewarrantyofthisproduct.

1.Atthesensor,turnofftheUVlampbypressingthelampcontrolbutton(UVlampONLED

willturnoff).IftheLEDdoesnotturnoff,checkthattheSensorKeyLockisintheoffposition

intheM800.RefertoC\ParameterSettings:SensorKeyLockfunctionintheoperation

manual.

2.OncepowertotheUVlampisoff,openthefrontcoverofthesensorenclosurewith

thefrontcovertool.

3.Removethesidecoverlabeled‘UVLAMPREPLACEMENTCOVER’ontheleftsideof

thesensorenclosure.Usealarge-bladedflat-headscrewdriverandturnthecover

counterclockwisetoloosenandunscrewthecover.

4.DisconnectthepowercabletotheUVlamp.Thisconnectorislocatedonthebacksi-

deofthefrontcover,abovethecircuitboard.

5.LoosenbutdonotremovetheUVlampholdingscrewlocatedontheleftsideofthe

oxidationchamber.

6.SlidethecableoftheUVlampthroughthesideopeningoftheenclosureandgently

slidetheUVlampoutoftheoxidationchamberassembly(stainlesssteelcylinder).

BecarefulnottolettheUVlamphitthequartzglasscoilinsidethechamber.

14

13 Service and Maintenance continued

7.Usetheglovessuppliedwitheachreplacementbulb.Holdthenewlampfromthe

endsofthelamp.Donottouchtheclearglassportionofthebulb.SlidethenewUV

lamp into the side opening of the enclosure and into the oxidation chamber opening

untilitstops.DonotuseexcessiveforcetoinserttheUVlampasthismaycauseda-

magetothelamportheinternalcomponentsoftheoxidationchamber.

8.TightentheUVlampholdingscrewuntilsnug.

CAUTION: Donotovertightenholdingscrew.

9.Feedthepowercablethroughthesideopeningoftheenclosure.Re-connectthe

cabletothepowerconnectoronthefrontdoor.

10.Closefrontcoverofthesensorandsecurefastenerswiththefrontcovertool.

11.InstalltheUVLampreplacementcoverontheopeningonthesideoftheenclosure.

12.AttheM800,entertheTOCMaintenancemenuat

Path:Calibrate(c)/TOC Maintenance c Replace

Lampbuttontoregisterthelampreplacement.

13.Afterthelampreplacementhasbeencompleted,aTOCcalibrationmustbeperfor-

med.Inaddition,aSystemSuitabilityTestisrecommendedforapplicationswhere

compliancewithPharmacopeiaregulationsisnecessary.PleaserefertotheStandard

OperatingProceduresforCalibration(P/N58130257)andtheStandardOperating

ProcedureforSystemSuitabilityTesting(P/N58130258)intheoperationmanual

formoredetailontheseprocedures.

Front Panel Cleaning

Cleanthefrontpanelwithadampsoftcloth(wateronly,nosolvents).Gentlywipethe

surfaceanddrywithasoftcloth.

Technical Support

Fortechnicalsupportandproductinformationforthe5000TOCi,contactyourlocal

Mettler-ToledoSalesOfficeorrepresentative.

High Capacity Inlet Filter Replacement

The5000TOCiSensorincludesahighcapacityfilter

(shownbelow)containingafilterelementthatshouldbe

replaced(P/N58091551,packageof2)afterapproxi-

mately6monthsofoperation,dependingonwaterquality

conditions.Detailedinstructionstoreplacethisfilterare

includedinthereplacementpackage.

15

REPLACING THE FILTER ELEMENT FOR THE HIGH CAPACITY INLET FILTER

PLACE 3/4” WRENCHES HERE

UNSCREW INLET NUT

INLET SIDE OF HOUSING

COMPRESSION NUT (A)

TO 5000TOCi

FILTER HOUSING

TO 5000TOCi

SPRING

OPEN

END

FILTER

(B)

13 Service and Maintenance continued

Oncethefilterreplacementhasbeencompleted,thereplacementmustberegisteredwith

the5000TOCitoresetthefilteroperatinginformation.AttheM800,entertheTOC

MaintenancemenuatPath:Calibrate(c)/TOC Maintenance c Replace Filter button to

registerthefilterreplacement.

Draining and Shipping Instructions

The5000TOCicontainsaglasscoilwhichfacilitatesoxidationofthewatersample.Wa-

terfreezingwithinthecoilduringtransportationwillcausethiscoiltobreak.Therefore,it

isimportantthatallwaterberemovedfromtheTOCsensorpriortoshipment.

Todrainthewater,connecttheTOCsensortoACpower.Toputtheflowcontrolvalveinto

the‘Drain’mode,pressandholdtheUVLampbuttonfor5secondsuntiltheSensorSta-

tusLEDbeginsflashing.Thismodewillfullyopentheautomaticflowcontrolvalveto

allowdrainingthesensormoreeasily.Oncethevalvehasbeenplacedintothe‘Drain’

mode,usethesuppliedplasticsyringetopushthewateroutofthesensor,blowingfrom

theinlet,andpushingwateroutthroughthesensoroutlet.

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38

6Dénitiondesborniers(TerminalBlockTB)pourle

transmetteur M800

7 Sonde 5000TOCi

Leboîtierdelasonde5000TOCiestmunidequatrevoyantsDELd’état,ainsiqued’une

toucheàpressionuniquecontrôlantlalampeUVlocale.Voirlagure4.

Figure 4

VoyantDELd’anomalie(FaultLED):clignoteencasd’anomalie.

VoyantDELd’erreur(ErrorLED):restealluméencontinuencasd’erreur.

VoyantDELd’étatdelasonde(Sensorstatus):s’allumelorsquel’alimentationsecteur

estouverteetqueletransmetteurM800etlasonde5000TOCisontconnectés.

VoyantDELdelampeUVallumée(UVLampON):restealluméencontinulorsquela

lampeUVestactivée.Lorsquecevoyantclignote,celaindiquequelasondeestenmode

rinçageetd’équilibrageautomatique.

BoutonUVLampON: permet à l’utilisateur d’allumer ou d’éteindre la lampe UV au niveau

delasonde.

Dénitiondesborniers(TerminalBlockTB)pourletransmetteurM800à2ou4voies*

Borne TB1 TB2

(ISM 1/2 voies)

TB3 TB4

(ISM 3/4 voies)

TB5 TB6

1 DI1+ DI2+ Aout5+ DI3+ AI1+ L

2 DI1– DI2– Aout5– DI3– AI1– N

3 Aout1+ 1-Wire_Ch1 Aout6+ 1-Wire_Ch3 DI4+ PE

4 Aout1– GND5V_Ch1 Aout6– GND5V_Ch3 DI4– Relais1_NC

5 Aout2+ RS485B_Ch1 Aout7+ RS485B_Ch3 DI5+ Relais1_COM

6 Aout2– RS485A_Ch1 Aout7– RS485A_Ch3 DI5– Relais2_NO

7 Aout3+ GND5V_Ch1 Aout8+ GND5V_Ch3 DI6+ Relais2_COM

8 Aout3– 5V_Ch1 Aout8– 5V_Ch3 DI6– Relais3_NO

9 Aout4+ 24V_Ch2 Ain_Ch5 24V_Ch4 Relais5_NO Relais3_COM

10 Aout4– GND24V_Ch2 AJ_Ch5 GND24V_Ch4 Relais5_COM Relais4_NO

11 n.a. 1-Wire_Ch2 5V_Ch5 1-Wire_Ch4 Relais6_NO Relais4_COM

12 n.a. GND5V_Ch2 GND5V_Ch5 GND5V_Ch4 Relais6_COM n.a.

13 n.a. RS485B_Ch2 Bin_Ch6 RS485B_Ch4 Relais7_NO n.a.

14 n.a. RS485A_Ch2 BJ_Ch6 RS485A_Ch4 Relais7_COM n.a.

15 n.a. GND5V_Ch2 5V_Ch6 GND5V_Ch4 Relais8_NC n.a.

16 n.a. 5V_Ch2 GND5V_Ch6 5V_Ch4 Relais8_COM n.a.

*PourlestransmetteursM800DPéquipésdesfonctionnalitésdecommunicationProbusDP,veuillezvousreporterau

moded’emploidutransmetteurM800DP.

Raccordement des câbles de la sonde 5000TOCi

LasondeCOTutiliselescâbles5808027X.

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54

6DenizionideiBlocchiTerminali(TB)deltrasmettitoreM800

7 Sensore 5000TOCi

L’armaturadelsensore5000TOCièprovvistadiquattrospiedistatoaLEDediununico

pulsanteperilcomandolocaledellalampadaUV.VedereFigura4.

Figura 4

LED guasto:lampeggiaquandosivericaunguasto.

LED errore:conlucessaquandosivericaunerrore.

LED stato sensore:siilluminainpresenzadicorrenteCAequandoiltrasmettitoreM800

eilsensore5000TOCisonocollegati.

LED lampada UV ON:conlucessa,lalampadaUVèaccesa.Quandolampeggiaindica

cheilsensoreèinmodalitàdilavaggioeauto-bilanciamento.

Tasto lampada UV ON: permette all’utente di accendere o spegnere la lampada UV in

corrispondenzadelsensore.

DenizionideiBlocchiTerminaliperM800a2canali,a4canali*

Term. TB1 TB2

(ISM Ch1,2)

TB3 TB4

(ISM Ch3,4)

TB5 TB6

1 DI1+ DI2+ Aout5+ DI3+ AI1+ L

2 DI1– DI2– Aout5– DI3– AI1– N

3 Aout1+ 1-Wire_Ch1 Aout6+ 1-Wire_Ch3 DI4+ PE

4 Aout1– GND5V_Ch1 Aout6– GND5V_Ch3 DI4– Relay1_NC

5 Aout2+ RS485B_Ch1 Aout7+ RS485B_Ch3 DI5+ Relay1_COM

6 Aout2– RS485A_Ch1 Aout7– RS485A_Ch3 DI5– Relay2_NO

7 Aout3+ GND5V_Ch1 Aout8+ GND5V_Ch3 DI6+ Relay2_COM

8 Aout3– 5V_Ch1 Aout8– 5V_Ch3 DI6– Relay3_NO

9 Aout4+ 24V_Ch2 Ain_Ch5 24V_Ch4 Relay5_NO Relay3_COM

10 Aout4– GND24V_Ch2 AJ_Ch5 GND24V_Ch4 Relay5_COM Relay4_NO

11 n.a. 1-Wire_Ch2 5V_Ch5 1-Wire_Ch4 Relay6_NO Relay4_COM

12 n.a. GND5V_Ch2 GND5V_Ch5 GND5V_Ch4 Relay6_COM n.a.

13 n.a. RS485B_Ch2 Bin_Ch6 RS485B_Ch4 Relay7_NO n.a.

14 n.a. RS485A_Ch2 BJ_Ch6 RS485A_Ch4 Relay7_COM n.a.

15 n.a. GND5V_Ch2 5V_Ch6 GND5V_Ch4 Relay8_NC n.a.

16 n.a. 5V_Ch2 GND5V_Ch6 5V_Ch4 Relay8_COM n.a.

*PeritrasmettitoriM800DPdotatidifunzionalitàdicomunicazioneProbusDP,fareriferimentoalmanualed’usodel

trasmettitoreM800DP.

Collegamento del cavo del sensore 5000TOCi

IlsensoreTOCutilizzacavi5808027X.

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84

6DenicesvorkovnicepřevodníkuM800

7 Senzor 5000TOCi

Nakrytusenzoru5000TOCijsoučtyřistavovékontrolkyajednotlačítkopromístníovládání

UVlampy.Vizobrázek4.

Obrázek 4

Kontrolka indikující poruchu:Bliká,kdyžnastanestavporuchy.

Kontrolka indikující chybu:Trvalesvítí,kdyžnastanestavchyby.

Kontrolka stavu senzoru:Svítí,kdyžjezapnutonapájeníajsoupropojenazařízeníM800

a5000TOCi.

Kontrolka zapnutí UV lampy: Když svítí, je UV lampa zapnutá. Když bliká, indikuje

proplachovánísenzoruarežimautomatickéhovyvážení.

SpínačUVlampy:Umožňujeuživatelizapnout/vypnoutUVlampunasenzoru.

DenicesvorkovniceproM8002kanály,4kanály*

Term. TB1 TB2

(ISM Ch1,2)

TB3 TB4

(ISM Ch3,4)

TB5 TB6

1 DI1+ DI2+ Aout5+ DI3+ AI1+ L

2 DI1– DI2– Aout5– DI3– AI1– N

3 Aout1+ 1-Wire_Ch1 Aout6+ 1-Wire_Ch3 DI4+ PE

4 Aout1– GND5V_Ch1 Aout6– GND5V_Ch3 DI4– Relay1_NC

5 Aout2+ RS485B_Ch1 Aout7+ RS485B_Ch3 DI5+ Relay1_COM

6 Aout2– RS485A_Ch1 Aout7– RS485A_Ch3 DI5– Relay2_NO

7 Aout3+ GND5V_Ch1 Aout8+ GND5V_Ch3 DI6+ Relay2_COM

8 Aout3– 5V_Ch1 Aout8– 5V_Ch3 DI6– Relay3_NO

9 Aout4+ 24V_Ch2 Ain_Ch5 24V_Ch4 Relay5_NO Relay3_COM

10 Aout4– GND24V_Ch2 AJ_Ch5 GND24V_Ch4 Relay5_COM Relay4_NO

11 neníkdispozici 1-Wire_Ch2 5V_Ch5 1-Wire_Ch4 Relay6_NO Relay4_COM

12 neníkdispozici GND5V_Ch2 GND5V_Ch5 GND5V_Ch4 Relay6_COM neníkdispozici

13 neníkdispozici RS485B_Ch2 Bin_Ch6 RS485B_Ch4 Relay7_NO neníkdispozici

14 neníkdispozici RS485A_Ch2 BJ_Ch6 RS485A_Ch4 Relay7_COM neníkdispozici

15 neníkdispozici GND5V_Ch2 5V_Ch6 GND5V_Ch4 Relay8_NC neníkdispozici

16 neníkdispozici 5V_Ch2 GND5V_Ch6 5V_Ch4 Relay8_COM neníkdispozici

*VpřípaděpřevodníkůM800DPvybavenýchkomunikačnímrozhranímProbusDPpostupujtepodlenávodukobsluze

převodníkuM800DP.

Připojeníkabelusenzoru5000TOCi

SenzorTOCpoužívákabely5808027X.

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98

6TerminalblokdenitionerforM800-transmitter

7 5000TOCi-sensor

Holderentil5000TOCi-sensorenharreLED-statuslamperogenenkelttrykknaptilstyring

aflokalUV-lampe.Segur4.

Figur 4

Funktionsfejl-LED:Blinker,nårdereropståetenfunktionsfejl.

Fejl-LED:Lyserkonstant,nårdereropståetenfejltilstand.

Sensorstatus-LED:Lyser,nårAC-strømmenertilsluttet,ogM800og5000TOCiertilkoblet.

UV-lampe tændt-LED:Lyserkonstant,nårUV-lampenertændt.Nårdenblinker,betyder

det,atsensoreneriskylle-ogautobalancetilstand.

UV-lampe tændt-tast:GiverbrugerenmulighedforattændeogslukkeforUV-lampenved

sensoren.

TerminalblokdenitionerforM800med2kanaler,4kanaler*

Term. TB1 TB2

(ISM-kanal 1,2)

TB3 TB4

(ISM-kanal 3,4)

TB5 TB6

1 DI1+ DI2+ Aout5+ DI3+ AI1+ L

2 DI1– DI2– Aout5– DI3– AI1– N

3 Aout1+ 1-Wire_Ch1 Aout6+ 1-Wire_Ch3 DI4+ PE

4 Aout1– GND5V_Ch1 Aout6– GND5V_Ch3 DI4– Relay1_NC

5 Aout2+ RS485B_Ch1 Aout7+ RS485B_Ch3 DI5+ Relay1_COM

6 Aout2– RS485A_Ch1 Aout7– RS485A_Ch3 DI5– Relay2_NO

7 Aout3+ GND5V_Ch1 Aout8+ GND5V_Ch3 DI6+ Relay2_COM

8 Aout3– 5V_Ch1 Aout8– 5V_Ch3 DI6– Relay3_NO

9 Aout4+ 24V_Ch2 Ain_Ch5 24V_Ch4 Relay5_NO Relay3_COM

10 Aout4– GND24V_Ch2 AJ_Ch5 GND24V_Ch4 Relay5_COM Relay4_NO

11 ikkerelevant 1-Wire_Ch2 5V_Ch5 1-Wire_Ch4 Relay6_NO Relay4_COM

12 ikkerelevant GND5V_Ch2 GND5V_Ch5 GND5V_Ch4 Relay6_COM ikkerelevant

13 ikkerelevant RS485B_Ch2 Bin_Ch6 RS485B_Ch4 Relay7_NO ikkerelevant

14 ikkerelevant RS485A_Ch2 BJ_Ch6 RS485A_Ch4 Relay7_COM ikkerelevant

15 ikkerelevant GND5V_Ch2 5V_Ch6 GND5V_Ch4 Relay8_NC ikkerelevant

16 ikkerelevant 5V_Ch2 GND5V_Ch6 5V_Ch4 Relay8_COM ikkerelevant

*VedrørendeM800DP-transmittere,dererudstyretmedProbusDP-kommunikation;sebrugsvejledningen

tilM800DP-transmitteren.

Kabeltilslutning til 5000TOCi-sensor

TOC-sensorbruger5808027X-kabler.

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112

6Klemmenblok(TerminalBlock,TB)denities

M800-transmitter

7 5000TOCi-sensor

Debehuizingvande5000TOCi-sensorisvoorzienvanvierstatusledseneendrukknop

voorplaatselkebedieningvandeuv-lamp.Zieguur4.

Figuur 4

Fault-led:Knippertwanneersprakeisvaneenstoring.

Error-led:Brandtcontinuwanneersprakeisvaneenfout.

Sensor Status-led:BrandtwanneerdeAC-stroomisingeschakeldendeM800en5000TOCi

znverbonden.

UV Lamp ON-led:Wanneerdezecontinubrandt,isdeuv-lampaan.Wanneerdezeknippert,

bevindtdesensorzichinspoel-enautomatische-balansmodus.

UV Lamp ON-schakelaar:Steltdegebruikerinstaatomdeuv-lampbdesensorinofuit

teschakelen.

KlemmenblokdenitiesvoorM8002-kanaals,4-kanaals*

Term. TB1 TB2

(ISM Ch1,2)

TB3 TB4

(ISM Ch3,4)

TB5 TB6

1 DI1+ DI2+ Aout5+ DI3+ AI1+ L

2 DI1– DI2– Aout5– DI3– AI1– N

3 Aout1+ 1-Wire_Ch1 Aout6+ 1-Wire_Ch3 DI4+ PE

4 Aout1– GND5V_Ch1 Aout6– GND5V_Ch3 DI4– Relay1_NC

5 Aout2+ RS485B_Ch1 Aout7+ RS485B_Ch3 DI5+ Relay1_COM

6 Aout2– RS485A_Ch1 Aout7– RS485A_Ch3 DI5– Relay2_NO

7 Aout3+ GND5V_Ch1 Aout8+ GND5V_Ch3 DI6+ Relay2_COM

8 Aout3– 5V_Ch1 Aout8– 5V_Ch3 DI6– Relay3_NO

9 Aout4+ 24V_Ch2 Ain_Ch5 24V_Ch4 Relay5_NO Relay3_COM

10 Aout4– GND24V_Ch2 AJ_Ch5 GND24V_Ch4 Relay5_COM Relay4_NO

11 n.v.t. 1-Wire_Ch2 5V_Ch5 1-Wire_Ch4 Relay6_NO Relay4_COM

12 n.v.t. GND5V_Ch2 GND5V_Ch5 GND5V_Ch4 Relay6_COM n.v.t.

13 n.v.t. RS485B_Ch2 Bin_Ch6 RS485B_Ch4 Relay7_NO n.v.t.

14 n.v.t. RS485A_Ch2 BJ_Ch6 RS485A_Ch4 Relay7_COM n.v.t.

15 n.v.t. GND5V_Ch2 5V_Ch6 GND5V_Ch4 Relay8_NC n.v.t.

16 n.v.t. 5V_Ch2 GND5V_Ch6 5V_Ch4 Relay8_COM n.v.t.

*RaadpleegdegebruikshandleidingvandeM800DP-transmittervoorM800DP-transmittersdieznuitgerustmetProbus

DP-communicatiemogelkheden.

Kabelverbinding van de 5000TOCi-sensor

DeTOC-sensorgebruiktkabelsvanhettype5808027X.

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126

6 M800-lähettimen riviliitinmääritykset

7 5000TOCi-anturi

5000TOC-anturin kotelossa on neljä LED-merkkivaloa ja yksi painike paikallisen

UV-lampunohjaamiseen.Katsokuva4.

Kuva 4

Vian LED-merkkivalo:Vilkkuuvikatilanteessa.

Virheen LED-merkkivalo:Palaavirhetilanteessa.

Anturin tilan LED-merkkivalo:PalaakunverkkovirtaonpäälläjaM800-ha5000TOCi

ovatkytkettyinä.

UV-lamppu päällä -merkkivalo:Kunmerkkivalopalaa,UV-lamppuonpäällä.Merkkivalon

vilkkuminenosoittaa,ettäanturionhuuhtelu-jaautomaattinentasapaino-tilassa.

UV Lamp ON -painike:KäyttäjävoikytkeäanturinUV-lampunpäällejapoispäältä.

2-ja4-kanavaisenM800:nriviliitinmääritykset*

Liitin TB1 TB2

(ISM Ch1,2)

TB3 TB4

(ISM Ch3,4)

TB5 TB6

1 DI1+ DI2+ Aout5+ DI3+ AI1+ L

2 DI1– DI2– Aout5– DI3– AI1– N

3 Aout1+ 1-Wire_Ch1 Aout6+ 1-Wire_Ch3 DI4+ PE

4 Aout1– GND5V_Ch1 Aout6– GND5V_Ch3 DI4– Relay1_NC

5 Aout2+ RS485B_Ch1 Aout7+ RS485B_Ch3 DI5+ Relay1_COM

6 Aout2– RS485A_Ch1 Aout7– RS485A_Ch3 DI5– Relay2_NO

7 Aout3+ GND5V_Ch1 Aout8+ GND5V_Ch3 DI6+ Relay2_COM

8 Aout3– 5V_Ch1 Aout8– 5V_Ch3 DI6– Relay3_NO

9 Aout4+ 24V_Ch2 Ain_Ch5 24V_Ch4 Relay5_NO Relay3_COM

10 Aout4– GND24V_Ch2 AJ_Ch5 GND24V_Ch4 Relay5_COM Relay4_NO

11 eikäytössä 1-Wire_Ch2 5V_Ch5 1-Wire_Ch4 Relay6_NO Relay4_COM

12 eikäytössä GND5V_Ch2 GND5V_Ch5 GND5V_Ch4 Relay6_COM eikäytössä

13 eikäytössä RS485B_Ch2 Bin_Ch6 RS485B_Ch4 Relay7_NO eikäytössä

14 eikäytössä RS485A_Ch2 BJ_Ch6 RS485A_Ch4 Relay7_COM eikäytössä

15 eikäytössä GND5V_Ch2 5V_Ch6 GND5V_Ch4 Relay8_NC eikäytössä

16 eikäytössä 5V_Ch2 GND5V_Ch6 5V_Ch4 Relay8_COM eikäytössä

*KatsolisätietojaProbusDP-viestintäominaisuudellavarustetuistaM800DP-lähettimistäM800DP-lähettimen

käyttöohjeesta.

5000TOCi-anturijohtoliitäntä

TOC-anturikäyttää5808027X-kaapeleita.

127

8 Valikkorakenne

Valikkonäyttö

M800

i

S

Wizard

c

Calibration

C

Conﬁguration

– iMonitor

– Messages

– ISM Diagnostics

– Calibration Data

– SST Info

– Sensor Info

– HW/SW Version

– Log Book

– Wizard 1

– Wizard 2

– Wizard 3

– Wizard 4

– Set Wizard

– Calibrate Sensor

– Calibrate Electronics

– Calibrate Meter

– Calibrate Analog

Outputs

– Calibrate Analog

Inputs

– Maintenance

– Perform SST

– TOC Maintenance

– Guided Setup

– Measurement

– Analog Outputs

– Asetuspisteet

– ISM Setup

– General Alarm

– ISM/Sensor Alarm

– Clean

– Display Setup

– Digital Inputs

– System

– PID controller

– Service

– Tech Service

– User Management

– Reset

9 Käyttö

Valikkopuussa liikkuminen

Voitselaillavalikoitapainamallanuolinäppäimiä>ja/tai<.

Pääsetvalikkoonpainamallakyseisenrivinc-nuolipainiketta.

Valikosta poistuminen

Poistuvalikostapainamallap.

PalaavalikkonäytöllepainamallaH.

Tietojen ja arvojen vahvistaminen.

Vahvista arvot painamalla e-näppäintä.

JospainatESC,muutettujaarvojaeitallenneta.

Valikkonäytölle palaaminen

PalaavalikkonäytöllepainamallaH.

Voitpalatavalikkonäytöltäaloitusnäytöllepainamallas.

Tietojen syöttäminen

M800:ssaonnäppäimistöarvojenmuuttamistavarten.

Jos painat e-painiketta,lähetintallentaamuutetutarvot.

PainamallaESC-painikettavoitpoistuanäppäimistöstämuuttamattatietoja.

Valintavalikot

Joissakinvalikoissaonvalittavaparametri/tiedot.Tällöinlähettimessänäkyy

ponnahdusikkuna.Valitsearvopainamallasitävastaavaakenttää.Ponnahdusikkuna

sulkeutuujavalintatallennetaan.

Save changes -valintaikkuna

JosM800näyttääSAVECHANGES-valintaikkunan,valittavissaonseuraavat

vaihtoehdot.NOhylkääsyötetytarvot,YEStallentaatehdytmuutoksetjaCANCEL

vietakaisinmääritystenjatkamiseksi.

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Mettler Toledo 5000TOCi Sensor Operating instructions

Mettler Toledo 5000TOCi Sensor Operating instructions

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