Star Trac Spinner Velo Installation guide

620-8006 Rev A

STAR TRAC

14410 Myford Road

Irvine, CA 926060 USA

COVER PAGE FOR DOCUMENT CONTROL PURPOSES ONLY, NOT TO BE PRINTED

Document:

Document Title: MANUAL, SP INSTALLATION, NXT

Document Number:620-8006 Rev: 001

Page Number: 1 of 16

Material:

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Approvals:

Originator

Print:

Deo Magakat

Sign: Date: 04/12/11

Approved By:

Sign: Date:

Document Revision History:

REV EFFECTIVE DATE

BY

DESCRIPTION ECO NO.

01

DMM

DRAFT

A

14 June 2011

DMM

RELEASE 13510

THE INFORMATION CONTAINED HEREIN IS PROPRIETARY AND CONFIDENTIAL TO UNISEN INC/STAR TRAC.

AND SHALL NOT BE USED OR DISCLOSED, IN WHOLE OR IN PART, WITHOUT FIRST OBTAINING THE WRIT-

TEN PERMISSION OF UNISEN, INC.

Print:

2

620-8006 Rev A

STAR TRAC

14410 Myford Road

Irvine, CA 926060 USA

SPINNER ASSEMBLY AND

INSTALLATION MANUAL

3

620-8006 Rev A

GENERAL

Before using this product, it is essential to read ALL installation Instructions and this

ENTIRE operations manual; the manual describes equipment setup and instructs

members on how to use it correctly and safely.

1. Open-End Wrench (Included)

2. Multi-purpose Wrench (Included)

3. 14mm Socket Wrench (Not Included)

4. 18mm Socket Wrench (Not Included)

5. 18mmHex Wrench (Not Included)

6. 21mm Open-end Wrench (Not Included)

7. Torque Wrench (Not Included)

8. Loctite 242 (Not Included)

9. Loctite 262 (Not Included)

TOOLS REQUIRED

If you are a Factory Certified Installer you must:

•

Adhere to all torque and assembly specifications.

•

Use a CALIBRATED TORQUE WRENCH with the necessary hex key sockets

•

NOT USE a powered drill, powered driver or powered impact tool for any part of the assembly.

•

Complete the assembly checklist on each Star Trac product.

•

Complete the final programming, functional and cosmetic checklists for each Star Trac product.

FACTORY CERTIFIED INSTALLER

Spin

®

, Spinner

®

, Spinning

®

and the Spinning logo are registered trademarks of Mad Dogg Athletics, Inc.

Smart Release™ is a registered trademark of Nautilus, Inc.

SPD is a registered trademark of Shimano American Corporation.

Every effort has been made to keep this information current; however, periodically, changes are made to the information herein, and these changes

will be incorporated into new editions of this publication. All product names and logos are trademarks of their respective owners.

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620-8006 Rev A

Step 3.

Fold back all flaps at the top and at the bottom of

the box.

Step 4.

Slide-up the outer carton.

Step 2.

Open the carton first at the top and bottom. Use

scissors or a knife to cut the tape.

Caution: Be careful not to injure yourself; always

cut away from your body.

Step 1.

Arrange the assembly area so that the area is free

from objects that could potentially damage the

parts.

When positioning the box verify that the

HEAVY END logo is at the bottom as indicated by

the black oval in the picture.

UNPACKING INSTRUCTIONS

5

620-8006 Rev A

Step 8.

Position the main frame assembly upright and

remove plastic protector.

Step 6.

Remove the foam inserts from the shipment by

first taking out foam insert (1), then foam inserts

(2), and then last foam insert (3).

Step 5.

Arrange the unpacking area so that the area is

free from objects that could potentially damage

unpacked components.

Step 7.

Remove components from foam inserts.

1

2 3

6

620-8006 Rev A

Step 9.

Place the main frame assembly on a flat surface

that is free from objects that could potentially

damage the unit.

Step 12.

Verify that the Spare Kit contains:

1. Pedal straps (2)

2. Spare brake pad (1)

Note: If the shipment is incomplete please con-

tact the Service Department at (800) 503-1221.

Step 10.

Verify that all shipment components are included:

1. Hardware, Pop-pin, and Pedals (set of two)

2. Handlebar w Grip and Water Bottle Holders (1)

3. Handlebar Post (1)

4. Seat Post (1)

5. Rear Leg Assembly (1)

6. Seat Slider Assembly w/Saddle (1)

7.

Front Leg Assembly w/Transport Wheels (1)

1

2

1

3

4

5

6

7

2

1

3 4

7

5

6

Step 11.

Verify the Hardware Kit contents:

1. M10 Flat Washer (4)

2. M10 Split Lock Washer (4)

3. M10X1.5, 25mm Hex Head Screw (4)

4. M8X1.25, 12mm Flange Hex Head Screw (2)

5. Open-End Wrench (1)

6. Multi-purpose Wrench (1)

7. Hex Wrenches (3)

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620-8006 Rev A

Step 14.

Locate (2) M10 Hex Head screw. Pre-install an M10

Split Lock Washer and an M10 Flat Washer onto each

Hex head screw.

Note: Pay attention to the order of assembly of the

Split Lock Washer and Flat Washer.

Step 13.

Place the rear leg assembly in the mating position

under the frame.

Note: Make sure the thread posts in the frame

and the holes in the rear leg assembly are in

alignment.

ASSEMBLY INSTRUCTIONS

Step 15.

Secure the rear feet to the frame using (2) M10

Hex Head Screws with (2) M10 Split Lock Wash-

ers, and (2) M10 Flat Washer.

Torque screws to 35-40 lb-ft (47-54 Nm).

Note: Start threading screws by hand, then

tighten using an 18mm open-end or socket

wrench.

Step 16.

Secure the front feet to the frame using (2) M10 Hex

Head Screws with (2) M10 Split Lock Washers, and

(2) M10 Flat Washer.

Torque screws to 35-40 lb-ft (47-54 Nm). Verify

that the front and rear feet are parallel to each

other.

Note: Start threading screws by hand, then tighten

using an 18mm open-end or socket end wrench.

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620-8006 Rev A

Step 20.

Locate the Pop-pin shown above.

Step 17.

Slide the Handlebar w/ Grip and Water Bottle

Holder onto the Handlebar Post.

Note: You may have to pull up on the Lock Knob

to help align the Slider Clamp with the guide rail.

Step 18.

Using a 2.5mm Hex Key, tighten the Button Head

Screw all the way down. This screw limits the

travel of the Handlebar and prevents the Handle-

bar from sliding off the Handlebar post acciden-

tally.

Note: Verify that no gap exists between the head

of the screw and the Handlebar slide rail.

Step 19.

Loosen the Pop-pin and pull it out away from the

Frame Handlebar Post.

Install and slide the Handlebar assembly into the

Frame Handlebar Post.

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620-8006 Rev A

Step 23.

Align the slider clamp with the guide rail by turning

the Seat Slider Lock Knob.

Pull down on the locking pin and slide the seat rail

onto the seat post assembly.

Step 22.

With the Pop-pin loose pull and hold it away from

the frame seat post.

Install Seat Post into the Frame Seat Post.

2

1

Step 24.

Release the locking pin when the arrow points to a

value between 0 and 7.

Step 21.

Install the Pop-pin into the Frame Seat Post using

a 21mm Open-end Wrench.

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620-8006 Rev A

Step 25.

Locate the set of left and right pedals and follow

the orientation as shown in the picture above dur-

ing installation.

Step 28.

Secure the pedal tightly by using a 14mm Socket

wrench. Do not use an open end wrench to

tighten the pedal screws.

Torque screw to between 35-40 lbs-ft (47-54

Nm). Cover screw with Plastic End Cap.

Note: To prevent the pedal/crank arm from rotat-

ing, lock down the flywheel by turning the Brake

Resistance knob clockwise all the way down.

Step 26.

Locate one (1) M8x1.25 Flanged Hex Head

Screw, and (1) Plastic End Cap.

Note: Check to make sure the screw has a blue

or red Loctite patch on the threads.

L R

Step 27.

Using a rubber mallet, firmly tap the left pedal

shaft into the left crank arm to seat and engage

the tapered shaft securely.

Start threading in the M8X1.25 Flanged Hex

Head screw by hand into the end of the pedal

shaft.

Note: Check Crank Arm tapered hole and verify

that it is free of burrs or other debris. Verify that

the pedal tapered shaft is burr-free and clean.

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620-8006 Rev A

Step 30.

Verify that the bike is placed on a flat surface.

Next, make sure that all four feet are screwed up

all the way into the stabilizer bars.

Step 29.

Repeat pedal installation for the right side.

Verify that the pedal is properly installed by

checking that the gap as shown is between 5-

6mm (.20” to .24”) max.

Step 31.

Adequately stabilize the bike by adjusting the lev-

eling feet.

Note: Leveling the bike can usually be accom-

plished by adjusting one foot only.

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620-8006 Rev A

FUNCTIONAL TEST

Step 32.

Verify that the Seat Slider travels all the way back

until the indicator points at position 7 (or 9 de-

pending on your model).

Step 33.

Verify that the Seat Slider travels all the way for-

ward until the indicator points at position 0

.

Secure the Seat Slider Post by turning the Seat

Slider Lock Knob clockwise.

Note: At Seat Slider position “0” the guide rail

rear end caps should be aligned.

Step 34.

Adjust the Seat Height.

Loosen and pull out the Pop-Pin, then lift the Seat Post

up to higher levels while holding the Pop Pin out.

Check for Pop-Pin engagement with the mating holes

on the Seat Post each time you move up the Seat Post

to a higher position.

Tighten pop pin.

13

620-8006 Rev A

Step 36.

Check Fore-and-Aft Adjustment of the Handlebar

by sliding the handlebar forward and backward.

Position the Handlebar to its rearmost stop and

lock in position by turning Lock Knob clockwise.

Step 35.

Adjust the handlebar. Loosen and pull out the

Pop-Pin, then lift the Handlebar Post up to higher

levels while holding the Pop Pin out.

Check for Pop-Pin engagement with the mating

holes on the Handlebar Post each time you move

up the Handlebar to a higher position.

Tighten pop pin.

3

1

2

Step 37.

Mount the bike and check for steadiness.

14

620-8006 Rev A

Step 39.

Push down the Resistance Knob sharply

(emergency braking) to make sure the Flywheel

rotation stop abruptly.

Step 38.

Test bike operation:

1. Mount the bike.

2. Turn Resistance Knob in the counterclockwise

direction to reduce brake resistance as

indicated by the “-” symbol.

3. Start pedaling when resistance is low.

4. Verify that pedaling is smooth and that there

is no excessive noise or wobble.

5. Increase the resistance by turning Knob in

clockwise direction (“+” symbol) and verify

that it changes accordingly. Confirm there is

no excessive noise or wobble.

6. Decrease the resistance and verify that it

changes accordingly.

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620-8006 Rev A

ATTENTION

• Star Trac recommends that Spinner bikes be spaced a minimum of 20.0 inches (0.5 m) apart to allow safe and

easy ingress and egress.

• As with any exercise equipment, the area where Spinner bikes are located must be free of obstructions and fixtures

with sharp edges to prevent injury in the event that a user trips or loses balance and falls.

Use the checklist below to ensure the proper installation of the bike

1. Rear and front leg assemblies are properly installed and secured.

2. Handlebar post height adjustment moves freely and can be locked in all levels.

3. Handlebar fore-and-aft slider adjusts freely and can be locked in all levels.

4. Seat Post height adjustment moves freely and can be locked in all levels.

5. All screws are tightened and torqued down to the specified torque value.

6. Pop pins are secured and freely engage and disengage mating holes.

7. Seat slider is properly installed and slides freely along the entire range of motion.

8. Seat slider can be locked in all levels.

9. Right and left pedals are properly installed.

10. Resistance knob operates properly and, when applied, flywheel stops

abruptly.

For technical assistance call Star Trac Customer Service: 1 800 503 1221

16

620-8006 Rev A

STAR TRAC

14410 Myford Road

Irvine, California 92606

Telephone: (800) 228-6635, (714) 669-1660

Fax: (714) 508-3303

http://www.startrac.com

Star Trac Spinner Velo Installation guide

Star Trac Spinner Velo Installation guide

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