Prime Grill 4L12 Owner's Instruction Manual

www.bbqsandmore.co.nz made In cHIna

Owner’s Instruction Manual

Please retain this manual for future reference.

3R12 / 4L12 / 5L12 / 6L12

4LBI / 5LBI / 6LB1

Prime Grill Build In Models

Prime Grill Models

www.bbqsandmore.co.nz

Table of Contents

Important Safety Precautions

Fasteners Supplied 03

BBQ Assembly Instructions

Gas Bottle Safety Information

Lighting Instructions

Storage

Care, Cleaning and Maintenance

Trouble Shooting

Grilling Hints 17

Using the Rotisserie

Warranty

Customer Service Contact Information 20

www.bbqsandmore.co.nz 01

Important

Safety Precautions

• Improperinstallation,adjustmentalteration,

service or maintenance can cause property

 damage,injuryordeath.Pleasereadthe

installation, operation and maintenance

 instructionsthoroughlybeforeuse.

• Foroutdooruseonly.

• Donotstoreorusegasolineoranyother

ammable vapors and liquids in the vicinity

 oftheBBQ.

• Childrenshouldnotbeleftaloneorunattended

 inanareawheretheBBQisbeingused.Never

allow them to sit, stand or play on or around

 theBBQatanytime.Wheninuse,portionsof

 thecartmaygethotenoughtocauseburns.

• Donotstoreitemsofinteresttochildrenaround

 orbelowthegrillorinthecartenclosure.Never

 allowchildrentocrawlinsideacart.

• Neverletclothing,potholdersorother

ammable materials come in contact with or

too close to any grate, burner or hot surface

 untilithascooled.Fabricmayigniteandresult

 inpersonalinjury.

• Donotheatunopenedfoodcontainersasa

build-up of pressure may cause the container

 toburst.

• WhenusingtheBBQ,donottouchthegrill,

burner, grate or immediate surrounding area

as these areas become extremely hot and

 couldcauseburns.

• Greaseisammable.Lethotgreasecoolbefore

 attemptingtohandleit.Avoidlettinggrease

 depositscollectinthedriptray.Cleanoften.

• KeeptheareasurroundingtheBBQfreefrom

combustible materials, trash or combustible

uids and vapors such as petrol or charcoal

 lighteruid.Donotobstructtheowof

 combustionandventilationair.

• NeverusetheBBQinwindyconditions.If

located in a consistently windy area (oceanfront,

 mountaintop,etc.)awindbreakwillberequired.

• Cleanthegrillwithcaution.Avoidsteamburns;

do not use a wet sponge or cloth to clean the

 grillwhileitishot.Somecleanersproduce

noxious fumes or can ignite if applied to a

 hotsurface.

• BesureallBBQcontrolsareturnedoand

the grill is cool before using any type of aerosol

 cleaneronoraroundthegrill.Thechemical

that produces the spraying action could, in the

 presenceofheatorignite.

• Nevergrillwithoutthedriptrayinplace

 andpushedallthewaytothebackoftheBBQ.

Without it hot grease could leak downward and

 produceareorexplosionhazard.

• OnlyusetheBBQinwellventilatedareas.Does

not use in buildings, garages, sheds, breezeway

 orothersuchenclosedareas.Keepclearoftrees

 andshrubsThisBBQisforoutdooruseonly.

• IftheBBQisstoredindoorsensurethatitis

 coolbeforemoving.Thegascylindermustbe

unhooked and the cylinder stored outside in a

 wellventilatedareaoutofreachofchildren.

• DonotusecharcoalintheBBQ.Neveruseina

 windyarea.Keepanyelectricalsupplycordor

the rotisserie motor cord away from the heated

 areasoftheBBQ.

www.bbqsandmore.co.nz 02

Important

Safety Precautions

• NeveruseadentedorrustyLPGtank.Keepthe

ventilation openings of the gas cylinder enclosure

 freeandclearfromdebris.

• Useonlydry,heatresistantBBQmittsorgloves;

moist or damp potholders on hot surfaces may

 causeburnsfromsteam.Donotuseatowelor

 bulkyclothinplaceofBBQmittsorgloves.

• Shouldtheburnersgooutwhileinoperation,

 turnallgasvalveso.Openthelidandwaitve

minutes before attempting the relight, using

 thelightinginstructions.

• Spidersandotherinsectscannestintheburners

of the grill and block the gas and airow to the

 burnerports.Thiscreatesadangerouscondition

 thatcanresultinarebehindthevalvepanel.

 Inspectandcleantheburnersperiodically;

follow guidelines in the Cleaning and

 Maintenancesectionofthismanual.

• WhentheBBQisnotinuse,besuretoturno

 thegasattheLPGtank.

• Neverleavethegrillandsideburnersunattended

 whileusinghighamesettings.Boil-overscause

 smokingandgreasyboil-oversmayignite.

• Donotusewaterongreaseres.Neverpick

 upaamingpan.TurnBBQoandsmotherthe

aming pan with a tight-tting lid, cookie sheet

 orattray.Foraminggreaseoutsideofthe

pan, smother with baking soda, or use a dry

 chemicalorfoam-typereextinguisher.

• Anymodicationofthisapplianceisnot

 permittedandmaybedangerous.

• Lockcastersoncartwheelsevenwheninstalled

 onatlevelsurfaces.

www.bbqsandmore.co.nz 03

Fasteners Supplied

www.bbqsandmore.co.nz 04

Assembling

Your BBQ Cart

aSSEMbLing YOur bbQ cart

Makesureyourgrillisassembledproperly.

Detailedassemblyinstructionsarepacked

with each grill model giving specic assembly

proceduresforeachmodel.Followthese

instructions carefully to ensure the correct and

safeassemblyofthegrill.

Caution: Although we take every eort to ensure

that the assembly process is as easy as possible,

it is inherent with fabricated steel parts that

corners and edged can cause cuts if improperly

handled during assembly procedures. Use

caution while handling any parts during

assembly. It is strongly recommended that you

protect hands with a pair of work gloves.

StEp 2 (3r1/4L1)

Use 2 screwws/washers to x the door stop

withmagnetonthebottompanel.

StEp 1 (3r/4L)

Use 16 screws/washers to assemble four casters,

twobrakecastersneedtoberightend.

www.bbqsandmore.co.nz 05

Assembling

Your BBQ Cart

StEp 4 (3r1/4L1)

Using2 screws/washerstoxtherightcartpanel.

StEp 3 (3r1/4L1)

Using2 screws/washerstoxtheleftcartpanel.

www.bbqsandmore.co.nz 06

Assembling

Your BBQ Cart

StEp 6 (3r1/4L1)

Fit front tie with 2 screws/washers. This tie is

fitted to the inside.

StEp 5 (3r1/4L1)

Using6 screws/washerstoxtherearcartpanel.

www.bbqsandmore.co.nz 07

Assembling

Your BBQ Cart

StEp 8 (3r/4L)

Fit the LH door by placing the bottom hinge pin in the hole in the base and with a small screwdriver depress the

spring loaded top hinge pin and release when lined up iwth the hole in the front tie top.

StEp 7 (3r1/4L1)

Fix door handles with screws

and plastic spacers

www.bbqsandmore.co.nz 08

Assembling

Your BBQ Cart

StEp 10 (3r10/4L10)

Fit the firebox and hood assembly to the top

of the cart. This is made easier by removing

the grill and hotplate. Using 4 shoulder

screws to both sides of the cart.

StEp 9 (3r1/4L1)

Fit RH door as in step 8

www.bbqsandmore.co.nz 09

Assembling

Your BBQ Cart

StEp 123--

Screw the RH tray onto the firebox by screwing 2 screws/washers from the inside of the firebox and

2 screws/washers from the outside.

StEp 113--

Fit the hooks to the RH side tray using screws, nuts and washers

www.bbqsandmore.co.nz 10

Assembling

Your BBQ Cart

StEp 14 (3-

Fit side trays as previous step.

StEp 13 (4L1

Mount the LH side tray with the burner using the same method as Step 12. Connect the side burner gas hose

to threadded connection underneth the burner and tighten with wrench.Plug ignition cable into igniter .

www.bbqsandmore.co.nz 11

Assembling

Your BBQ Cart

45&1"MM.PEFMTFYDFQU3

"TTFNCMF44SPUJTTFSJFSPEBTJOEJBHSBN

StEp 15 "MMNPEFMTFYDFQU3

Screw rotisserie motor mount using 2 screws/washers on the RH side of the firebox.

www.bbqsandmore.co.nz

Assembling

Your BBQ Cart

45&1-

4DSFXTJEFUBCMFUPCPEZPG-GSPNJOTJEFPGGJSFCPYBOEGSPNPVUTJEF

StEp  ("MM.PEFMTFYDFQU3)

Screw rotisserie motor mount using 2 screws on the RH side of the firebox.



www.bbqsandmore.co.nz

Assembling

Your BBQ Cart

$POHSBUVMBUJPOTZPVS1SJNF(SJMM##2JTOPXDPNQMFUFZPVXJMMOPUJDFBTNBMMIPMFPOUIF3)TJEFPGUIFCPEZ

FYDFQU3UIJTJTGPSTUPSJOHUIFSPUJTTFSJFSPEXIFOOPUJOVTF

StEp  (3---

Mount warming rack hook using truss head screws and washer.



www.bbqsandmore.co.nz

Using Your BBQ

LPG Safety Information

You will need to purchase a 9kg LPG cylinder to

operate this gas BBQ which can be obtained from

yournearestLPGdealer.

When ready to use your gas BBQ insert the

regulatorintotheLPGcylinderandtightenrmly.

Leak Testing

Perform a leak test at least once each year whether

the gas supply cylinder has been disconnected

ornot.Inaddition,anytimethegascylinderis

connected to the regulator or any part of the gas

system is disconnected or replaced, conduct a

leaktest.

As a safety precaution, remember to always leak

testyourBBQoutdoorinawell-ventilatedarea.

Neversmokeorpermitsourcesofignitioninthe

areawhiledoingaleaktest.Donotuseaame,

suchasalightedmatchtotestforleak.Useonly

aleaktestingsolutionasspeciedbelow.

Leak Testing Procedure

1. Preparealeaktestingsolutionofsudsywater

by mixing in a spray bottle half liquid soap

 andhalfwater.

2. Checkandmakesureallthecontrolknobsare

 intheOFFposition

3. Turncylindervalveknobcounterclockwise

 oneturntoopen.

4. Applyleaktestingsolutionbyspraying

 onjointsofthegasdeliverysystem.

5. Blowingbubblesinthesoapsolutionindicates

 thataleakispresent.

6. Stopaleakbytighteningtheloosejointor

by replacing the faulty part with a replacement

 partrecommendedbythemanufacturer.Do

not attempt to repair the cylinder valve if it

 shouldbecomedamaged.Thecylindermust

 bereplaced.

7. Ifyouareunabletostopaleak,shutothegas

 supplyatthecylindervalve.Removethe

 cylinderfromtheBBQ.Callanauthorizedgas

 applianceservicetechnicianorLPGdealer.

 DonotusetheBBQuntiltheleakiscorrected.

8. Pushinandturnanycontrolknobtorelease

 pressureinthehoseandmanifold.

9. Turnothecontrolknob.

Lighting instructions

Caution: The lid must be open when lighting the

burner.Donotstandwithyourfacedirectlyover

thegasgrillwhenlightingit.

Pilot Gas Control Ignition:

WithallgascontrolsontheBBQinthe‘OFF’

position, turn the gas cylinder valve to the on

positionattheregulator.Eachcontrolknobhas

itsownigniterelectrodebuiltin.Tocreateaspark

youmustpushthecontrolknobin(A)andholdin

this position for 3-5 seconds to allow gas ow and

thenturnanticlockwiseto’HIGH’(B).Itcanspark

totheburnerlightingtube(C).Youwillheara

‘snap’fromtheigniterandyouwillalsoseea

3’-5’orangeamecomingfromtheburner

lightingtubeattheleftsideoftheburner(D).

Continue to hold the burner control knob in for

twosecondsafterthe‘snap’,thiswillallowgasto

owcompletelydowntheburnertube(E)and

insureignition.

Whentheburnerisalight,adjacentburnerswill

cross light when their controls are turned to

‘HIGH’.AtHighsettingtheburnerameshould

be approximately 12-20mm long with a minimum

oforangeame.Turnthegascontrolfully

anticlockwiseforminimumsetting.

Should you have any diculty lighting your gas

grill following the above steps, contact your

dealerforadvice.

When heating your bbq make sure that the rotisserie rod

is not in the BBQ - heating to such high temperatures can

melt the rod handles.



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Using Your BBQ

Lighting the rear Infrared Burner

(for rotisserie)

The location of the rotisserie burner makes it more

susceptible to strong wind conditions, more so

thantheprotectedgrillburners.Forthisreason

you should avoid operating the rotisserie during

windyconditions.

Openthelid.Pushandholdtheignitionbutton.

You’llhearasnappingsound.Turnthecontrol

knobto‘HI’,continuetoholduntiltheburneris

lit.Oncelit,turncontrolknowtodesiredsetting.

If the burner does not light within 4 to 5 seconds,

release the ignition button and turn the control

knowto‘OFF’andwaitafewminutesbefore

tryingagain.

Storage of your Prime Grill BBQ

Your Gas Bottle must be stored outdoors in a well

ventilated area and must be disconnected from

yourBBQwhennotbeingused.Ensurethatyour

BBQ is away from any sources of ignition before

attempting to disconnect your gas bottle from

yourBBQ.

When using your BBQ after a period of storage,

please ensure to check for gas leaks and check for

anyobstructionsintheburnersetc.beforeusing.

Also follow the cleaning instructions to ensure

BBQisclean.

If BBQ is stored outdoors ensure to check that

all areas under the front panel are free from any

obstructions(insectsetc.)Thisareamustbekept

freeasthismayaecttheowofcombustionor

ventilationair.

Cleaning & Maintenance of your Grill

As with any piece of ne equipment, you new

BBQ must be kept clean and properly maintained

tomaximizeitsperformanceandlongevity.

Cleaning internal parts of the BBQ regularly as

determined by the amount of use and foods

cooked.TheentireBBQshouldbecleanedat

leastonceayear.Toassuresafeandproper

maintenance, we recommend you follow these

directionscarefully.

iMpOrtant – DiScOnnEct anY gaS Or

ELEctricaL SuppLY bEFOrE cLEaning anY

part OF YOur bbQ.

Cleaning the Stainless Grill

The easy way to clean the grill racks is to scrub the

immediately after you have nished cooking and

turnedotheame.Wearagrillmitttoprotect

yourhandfromtheheatandsteam.Dipabrass

bristleBBQbrushinwaterandscrubthehotgrill.

Dipthebrushfrequentlytoincreasetheamount

ofsteam.Steamiscreatedaswatercontactswith

the hot grill, assists in the cleaning process by

softeningfoodparticles.Thefoodparticleswill

fallintothedriptray.Ifthegrillisallowedtocool

before cleaning, the removal of those residual

particlesoffoodwillbemorediculttoremove.

WARNING : If the burner still does not light,

turn the burner control knob to ‘OFF’ and

wait 5 minutes to let the gas clear before

lighting again.



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Using Your BBQ

If desired, when completely cool, remove the

grillracksforthoroughcleaning.Usesoapand

waterforthiscleaning.Specksofgreasecan

either gather on the surface of the stainless steel

and bake onto the surface rack and give the

appearanceofrust.Forremoval,useanabrasive

pad(likeScotchBrite)inconjunctionwitha

stainlesssteelcleaner.Thisneedtobedonein

extreme cases only, or before storing the grill for

anextendedperiod.

Cleaning the Enameled

Cast Iron Hot Plate

Clean enameled cast iron surfaces before you use

themforthesttimewithwarmsoapywater.

Use a sponge soaked in soapy water or a

degreasingproductappliedwithasoftcloth.

Neveruseanyabrasivesandavoidexcessiveor

harsh rubbing when cleaning which can leave

permanentmarksontheenamel.

cautiOn:DoNOTallowanymetal,castiron,

or brass polish/cleaners (Brasso, Copper Brite,

Flitz,etc.)tocomeincontactwithanyenameled

surfaces.Thechemicalswillcausepermanent

damagetotheenamelednish.

Useful hint: ‘Seasoning’ the enameled

cast iron hot plate before using it and

keeping it ‘seasoned’ will protect it

against oxidation (rust). ‘Seasoning’ is

just using a paper towel/cloth and coating

the cast iron with high-temperature oil/

fat (coconut oil) when it is warm and

letting it dry. After each use, and while

the plate is still warm, clean it o with a

cleaning pad (Scotch Brite, for example)

and a damp cloth.

Use of steel wool is not recommended because

if there is any metal residue left behind it will

promoteoxidation.Removingspillsimmediately

willmakecleaningeasier.

Dryingthesurfaceaftercleaningandkeepingthe

surface free of moisture will prevent oxidation

(rust).Ifthecastironisheavilysoiled,useanon-

metallicscouringpadorstibristlenylonbrushto

clean.Afteranyheavycleaningitisrecommended

thatyou‘season’thegrillagain(asyoudidbefore

youuseditthersttime)toreplacethehigh-

temperatureoil/fatandpreventoxidation.Ifyou

ever need to remove heavy oxidation, rust or

other marks you can sand the surface with an

emerycloth.

Cleaning Drip Tray

The full width drip pan with grease tray will collect

grease from the grill section and any spills from

theburners.Allowthepananditscontentstocool

beforeattemptingtoclean.Cleangreasefromthe

trayoftentoavoidthepossibilityofagreasere.

Cleaning the Stainless Steel

All stainless steel parts should be cleaned regularly

with hot, soapy water or any other non-abrasive

detergentattheendofeachcoolingperiod.Wipe

upanyspillsimmediately.

Whensoapywaterwillnotdothejob,special-

purposeproductsmadejustforstainlesssteel

can be purchased at your local hardware store or

kitchenstore.Donotusesteelwoolpads,abrasive

cloths,abrasivecleanersorpowderstoclean.Do

not use a metal knife, spatula, or any other metal

tooltoscrapestainlesssteel.Scratchesarealmost

impossibletoremove.

Donotpermitcitrusortomatojuiceorformsof

brine(concentrationsofsalt,sauerkraut,etc.)to

remain on the stainless steel surface, as citric acid

oranythingacidicwillcausecorrosion(pitting)

andpermanentlydiscolorstainlesssteel.



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Using Your BBQ

cautiOn:DoNOTuseanychlorinatedcleansers

(bleachofanykind)orammoniatocleanthe

stainless steel, as it will permanently discolor

stainlesssteel.

Covering Your Stainless Steel BBQ

When not in use and after cooling, cover your

PrimeGrillBBQwiththecoverincluded.The

cover will help protect your cart from detrimental

eectsofweatherandenvironmentalpollutants.

Troubleshooting

If Grill Fails to Operate Properly:

1. Turnogasatsource,turntheControlKnobs

 tothe‘OFF’positionandwait5minutesbefore

 tryingagain.

2. Checkgassupplyatconnection.

3. Regulatormaybefaulty

4. Checkburnerforobstructions

Low Flame or ashback (re in burner tube

– a hissing or roaring noise may be heard

1. Checkburnerforobstructions

2. Conditionsforgrillingmaybetoowindy

Grilling Hints

The cooking of meat, whether rare, medium, or

welldoneisaectedtolargedegreebythe

thicknessofthecut.Expertchefssayitisimpossible

tohaveararepieceofmeatwithathincut.

Thecookingtimeisaectedbythekindofmeat

also by the size and the shape of the cut, the

temperature of the meat when cooking begins

andthecookingdegreedesired.

When defrosting meats it is recommended that it

be done overnight in the refrigerator as opposed

toamicrowave.Thisgenerallyyieldsajuicercut

ofmeat.

Usetongsinsteadofaforktoturnthemeat.The

tongswillnotpuncturethemeatandletthejuices

runout.

Togetthejuiciestmeatsaddsaltafterthecooking

isnishedandturnthemeatonlyonce(juicesare

lostwhenthemeatisturnedseveraltimes).Turn

themeatjustafterthejuicesbegintobubbleto

thesurface.

Trimanyexcessfatfromthemeatbeforecooking.

To prevent steaks or chops from curling during

cooking, slit the fat around the edges at 5cm

intervals.

DonotleavetheBBQunattendedwhilecooking.



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Using the Rotisserie

Preparation

Butcherstring,scissors,broilerpan(tinfoilOK),

instantreadthermometerandfoil.

Meat Preparation:

Use a piece of meat that is equally balanced

fromtoptobottominsize.Themeatwillcook

moreevenlywhileontheRotisserie.Tiemeat

withbutcherstringinthreeareas.Forpoultry,tie

wings and legs to the body using butcher string to

preventoppingwhileturning.

1. Determinethecenterplacementforthefood,

 putrstprongonrod,turnscrewtotighten.

2. Centertiedmeat/poultryonrod,placesecond

 prongon,turnscrewtotighten.

3. Pickuprod,rotateittocheckforbalance.Ifnot

 balanced,adjustprongsandfoodtobalance.

4. Placepreparedrodintorotisseriemotor.

 Layacrosstoothersideingrove.

5. Placebroilerpan(ortinfoilpan)undermeat

 tocollectdrippings.

6. Igniterearinfraredburner,startrotisseriemotor.

7. Tochecktemperatureofmeat,turnomotor

 andinsertthermometer.

Minimum temperatures:

 a. Poultry 74°C.

 b. BeefRoasts 53°C

 c. Ham 77°C

8. Whencookingisnished,removerodand

place meat or poultry on broiler pan and

 removeprongs.

9. Coverwithfoilfor15minutes.Meatwillcarve

 betterandjuiceswillowbackintomeat.

Never use the grill burners (bottom burners) on during Rotisserie cooking. It will

burn your meat and make it very dry. Use only one section at a time – grill or rotisserie.

For more grilling tips and recipes – see our website.

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Preparation

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

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Prime Grill 4L12, 3R12, 4LBI Owner's Instruction Manual

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