Horizon Fitness Evolve 5 User manual

Horizon Fitness
Brand
Horizon Fitness
Model
Evolve 5
Category
Treadmills
Type
User manual

Horizon Fitness Evolve 5 offers engaging, effective workouts tailored to your fitness goals. Immerse yourself in virtual, coach-led global workouts with Passport, or use the ViaFit app to track progress, create custom workouts, and compete with friends. Explore incline training with up to 20% incline digitally displayed on the 10” touchscreen console, and experience smooth, quiet operation with patented Silent Magnetic Resistance.

Horizon Fitness Evolve 5 offers engaging, effective workouts tailored to your fitness goals. Immerse yourself in virtual, coach-led global workouts with Passport, or use the ViaFit app to track progress, create custom workouts, and compete with friends. Explore incline training with up to 20% incline digitally displayed on the 10” touchscreen console, and experience smooth, quiet operation with patented Silent Magnetic Resistance.

1
Evolve 3 & 5 Service Manual
2
Product Browse
3
Contents
CHAPTER 1: SERIAL NUMBER LOCATION
..................................................................................................... 5
CHAPTER 2: CONSOLE INSTRUCTIONS
2.1
Console Overview ........................................................................................................................................ 6
2.1.1
Evolve 3 Console Overview ...................................................................................................................... 6
2.1.2
Evolve 5 Console Overview ...................................................................................................................... 7
2.2
Display Window Indication ........................................................................................................................... 8
2.3
Getting Started & Selecting a Workout ....................................................................................................... 9
2.4
Program Information .................................................................................................................................. 11
CHAPTER 3: ENGINEERING MODE
3.1
Engineering Mode ...................................................................................................................................... 13
3.2
Engineering Mode Overview ..................................................................................................................... 14
CHAPTER 4: TROUBLESHOOTING
4.1
Electrical Diagram ................................................................................................................................... 16
4.2
Troubleshooting –No Power to The Console ......................................................................................... 18
4.3
ECB Controller Instructions ..................................................................................................................... 19
4.4
Troubleshooting – No RPM display ........................................................................................................ 20
4.5
Troubleshooting – No Resistance .......................................................................................................... 21
4.6
Troubleshooting –Heart Rate Function Issues ...................................................................................... 22
CHAPTER 5: PART REPLACEMENT GUIDE
5.1
Console Replacement ............................................................................................................................. 23
5.2
Console Mast Replacement .................................................................................................................... 24
5.3
Arm Set Replacement ............................................................................................................................. 25
5.4
Link Arm Replacement ............................................................................................................................ 26
5.5
Crank Set Replacement .......................................................................................................................... 27
4
5.6
Side Cover Replacement ........................................................................................................................ 28
5.7
ECB Motor Replacement ........................................................................................................................ 29
5
CHAPTER 1: Serial Number Location
1.1 SERIAL NUMBER LOCATION
6
CHAPTER 2:
Console Instructions
2.1 CONSOLE OVERVIEW
2.1.1
EVOLVE 3 Console Overview
Note: There is a thin protective sheet of clear plastic on the overlay of the console that should be removed before use.
A) LCD DISPLAY WINDOW
: time, distance, speed, calories, RPM, Watts, level, and heart rate.
B) START/PAUSE KEY
: press to start workout and pause workout.
C) ENTER KEY
: press to confirm selection during programming setup.
D) CHANGE DISPLAY
: press to change display feedback during workout.
E)
RESISTANCE
KEYS
: press to adjust resistance level.
F) QUICK KEYS
: used to reach desired resistance level quickly.
G) SPEAKERS
: plays music through speakers when connected to your media player.
H) READING RACK
: holds reading material.
I) WI-FI CONNECT & SYNC
: press to reset and connect your wireless internet connection. See Page 8 for more info.
J) PASSPORT CONNECTS & SYNC
: press to reset and connect your Passport box for Virtual Active programming.
K) VOLUME
: used to adjust volume up or down.
L) AUDIO IN JACK
: plug your media player into the console using the included audio adaptor cable.
M) ENERGY SAVER LIGHT
: indicates if machine is in Energy Saver mode.
7
CHAPTER 2:
Console Instructions
2.1.2
EVOLVE 5 Console Overview
Note: There is a thin protective sheet of clear plastic on the overlay of the console that should be removed before use.
A) LCD DISPLAY WINDOW
: time, distance, speed, calories, RPM, Watts, level, and heart rate.
B) START/PAUSE KEY
: press to start workout and pause workout.
C) ENTER KEY
: press to confirm selection during programming setup.
D) CHANGE DISPLAY
: press to change display feedback during workout.
E)
RESISTANCE
KEYS
: press to adjust resistance level.
F) QUICK KEYS
: used to reach desired resistance level quickly.
G) SPEAKERS
: plays music through speakers when connected to your media player.
H) READING RACK
: holds reading material.
I) WI-FI CONNECT & SYNC
: press to reset and connect your wireless internet connection. See Page 8 for more info.
J) PASSPORT CONNECTS & SYNC
: press to reset and connect your Passport box for Virtual Active programming.
K) VOLUME
: used to adjust volume up or down.
L) AUDIO IN JACK
: plug your media player into the console using the included audio adaptor cable.
M) ENERGY SAVER LIGHT
: indicates if machine is in Energy Saver mode.
8
CHAPTER 2:
Console Instructions
2.2 DISPLAY WINDOWS INDICATION
•
TIME:
Shown as minutes: seconds. View the time remaining or the time elapsed in your workout.
•
SPEED:
Shown as MPH. Indicates how fast the foot pads are moving.
•
CALORIES:
Total calories burned or remaining for your workout.
•
DISTANCE:
Shown as miles. Indicates distance traveled or distance remaining during your workout.
•
RPM:
Rotations Per Minute.
•
WATTS:
Displays current user power output.
•
LEVEL:
Shows the current level of resistance.
•
HEART RATE:
Shown as BPM (beats per minute). Use to monitor your heart rate (displayed when contact is made with
both pulse grips).
A) CARDIOCOMPASS™ HEART RATE WHEEL:
Displays what activity zone you are in during your workout.
•
WARM UP: 0-60% of maximum heart rate
•
WEIGHT LOSS: 60-70% of maximum heart rate
•
IMPROVE FITNESS: 70-80% of maximum heart rate
•
IMPROVE PERFORMANCE: 80-90% of maximum heart rate
•
MAXIMUM PERFORMANCE: 90-100% of maximum heart rate
B) PROGRAM PROFILE:
Represents the profile of the program being used (resistance during resistance based programs
and incline during incline based programs).
C) PASSPORT:
Indicates Passport box connection is present.
D) WI-FI:
Indicates wireless connection is present and the strength (low, medium, high).
CHAPTER 2:
Console Instructions
9
SET UP XID ACCOUNT FOR VIAFIT™ CONNECTIVITY
Creating a xID account will allow you to save and share workout data using the ViaFit Wi-Fi. Up to four users can be saved
on a machine. This process is the first step in connecting your equipment. It must be done from a computer, tablet, or
mobile device.
1)
Visit the web site:
www.ViaFitness.com
2)
Once at the web site, select the CONNECT YOUR EQUIPMENT option on the top menu bar.
3)
The first step in connecting your equipment will to be creating your xID account. This will be your login to Via Fit.
4)
Enter your phone number or another easy-to-remember 10-14 digit number. This will be your account number.
5)
Fill in your profile information to finish the xID account set up process. You will be asked to provide an email address
not associated with any other xID account. Check your email after the set-up process for a link to validate your
account.
CONNECT WI-FI
Once you have created your xID account, you will be able to move on to activating the Wi-Fi on your equipment. Reminder,
this requires you to use your computer, tablet, or mobile device that is connected to the internet.
1)
Press and hold
for 3-5 seconds until you see the message ACTIVATED on your screen.
2)
On your computer or other device, go to your Wi-Fi settings. You should select the network with your model name.
Doing this enables you to connect your equipment to your wireless network.
3)
A new window will pop up with the list of wireless networks your equipment can see. Select your home Wi-Fi network
and connect.
4)
The remaining step is to reconnect your computer or other device back to your Wi-Fi network. Go to your settings again
and connect as you normally would.
Congratulations! You are now connected and ready to get started.
2.3 GETTING STARTED & SELECTING A WORKOUT
1)
Check to make sure no objects are nearby that will hinder the movement of the elliptical.
2)
Plug in the power cord.
3)
Select your xID account, User, Guest, or Edit a User using
and press
ENTER
.
4)
When you log in for the first time as User 1-4, you will be prompted to enter your xID information.
a)
Enter your xID account number using
and press
ENTER
to select the numbers. Press
ENTER
after each input
to move to the next digit. After the final input, press
ENTER
.
b)
Enter your passcode using
to select the numbers. Press
ENTER
after each input to move to the next digit.
After the final input, press
ENTER
twice.
c)
If you key the incorrect number at any point while entering your xID or passcode, press and hold
CHANGE DISPLAY
for 3-5 seconds to clear the selection and begin again.
A) QUICK START
Simply press
START
to begin working out. Time will count up from 0:00. The resistance level will default to level 1.
B) SELECT A PROGRAM
CHAPTER 2:
Console Instructions
10
1)
Select a PROGRAM using
and press
ENTER
.
2)
Set workout program information using
and press
ENTER
after each selection.
3)
Press
START
to begin workout.
NOTE: You can adjust the resistance level during your workout.
C) FINISHING YOUR WORKOUT
When your workout is complete, the console will display “workout complete” and beep. Your workout information will
stay displayed on the console for 30 seconds and then reset.
TO CLEAR CURRENT SELECTION
To clear the current program selection or screen, press and hold
ENTER
for 3 seconds.
MANUAL:
Adjust your resistance level manually during workout. User sets time and starting resistance level.
CALORIES:
Set goals for burning calories with six (Evolve 3) or nine (Evolve 5) workouts. Choose from 100, 200,
300, 400, 500, 600, and (Evolve 5 only) 700, 800, or 900 calorie burn workouts. User sets starting resistance level.
Calories burned are calculated using weight input of user profile.
DISTANCE:
Push yourself and go further during your workout with 10 distance workouts. Choose from 1 mile, 2
miles, 5k, 5miles, 10k, 8 miles, 15k, 10 miles, 20k, and half marathon goals. User sets starting resistance level.
STEPS:
Promotes healthy activity with 10 step-based workouts calculated using average stride length. Choose
from 1000, 2000, 3000, 4000, 5000, 6000, 7000, 8000, 9000, and 10,000 step workouts. User sets starting
resistance level. Press
ENTER
to see step count.
INTERVALS
: An effective fat-burning workout that helps you improve your fitness level. Choose from speed
intervals and endurance intervals.
PERFORMANCE
: Challenge yourself with targeted performance workouts intent on helping you improve
specific training elements. Choose from constant watts, interval watts, target heart rate zone* and % target heart
rate* workouts. (* Evolve 5 only.)
CUSTOM (EVOLVE 5 ONLY)
: Lets you create and reuse a perfect workout for you with specific resistance and
time combination. The ultimate in personal programming. Time-based goal. Your custom workout will be saved
automatically.
CHAPTER 2:
Console Instructions
11
2.4 PROGRAM INFORMATION
USING YOUR MEDIA PLAYER
1)
Connect the included AUDIO ADAPTOR CABLE to the AUDIO IN JACK on the left of the console and the
headphone jack on your media player.
2)
Use your media player buttons to adjust song settings.
3)
Remove the AUDIO ADAPTOR CABLE when not in use.
ENERGY SAVER (STANDBY MODE)
This machine has a special feature called Energy Saver mode. This mode is NOT automatically activated. When
Energy Saver mode is activated, the display will automatically enter standby mode (Energy Saver mode) after 15 minutes
of inactivity. This feature saves energy by disabling most power to the machine until a key is pressed on the console. This
feature can be turned on or off in the engineering menu.
To enter the engineering menu, press and hold the
RESISTANCE
key and
RESISTANCE
key for 3-5 seconds.
Use
to navigate to SWITCH FUNCTION and press
ENTER
. Press
ENTER
to select Energy Saver mode, use
to select ENERGY SAVE ON or OFF. Press and hold
ENTER
for 3-5 seconds to exit SWITCH FUNCTION. Press
and hold
ENTER
again for 3-5 seconds to exit the engineering menu.
12
CHAPTER 3:
Console Instruction
PASSPORT™ MEDIA PLAYER
The Passport player, featuring Virtual Active™ technology, is a high definition experience that uses real destination
footage and matching ambient sounds from stunning destinations around the world. The ultimate in workout entertainment,
Passport lets you escape the confines of a regular workout routine while enjoying a dynamic experience.
A Passport player is available for purchase separately from your Horizon Fitness retailer. Additional courses are available
from your Horizon Fitness retailer.
For more information, go to:
www.passportplayer.com
www.horizonfitness.com
SYNCING CONSOLE WITH PASSPORT
1)
Use the arrow keys on the Passport remote to scroll to the setup icon and press select.
2)
Follow the on-screen prompts to
press on the equipment console.
3)
The message displayed on screen will notify you if the sync was a success or failure.
NOTE: See PASSPORT OWNER’S MANUAL for more information.
13
CHAPTER 3 :
Engineering Mode
3.1 ENGINEERING MODE
Press and hold incline up
and speed down for 3 ~5
seconds before running a
program will navigate to
engineering menu.
ENG4
ENG0
ENG1
ENG2 ENG3
+ button / up arrow button
+ button / up arrow button
+ button / up arrow button
+ button / up arrow button
+ button / up arrow button
ENG8
Press and incline up
+ speed down
for 3~5 seconds
- button / down arrow key - button / down arrow key
- button / down arrow key
- button / down arrow key
- button / down arrow key
Press and hold
stop for 3~5 seconds
Press and hold
stop for 3~5 seconds
OR
Automatically after process finished
Press and hold
stop for 3~5 seconds
Press and hold
stop for 3~5 seconds
Press and hold
stop for 3~5 seconds
14
CHAPTER 4 :
Engineering Mode
3.2 ENGINEERING MODE OVERVIEW
Eng 0
“Eng0” appears in
the time window
“DISPLAY TEST”
scrolls in matrix or
is static in text box
Eng 1
“Eng1” appears in
the time window
“HARDWARE
TEST” scrolls in
matrix or is static in
text box
Eng 2
“Eng2” appears in
the time window
“SWITCH
FUNCTION” scrolls
in matrix or is static
in text box
1. Standard or Metric selection.
- P1 flashes in left top window
- Switch MILE or KM using Start or +/- button
- The display will show “0” for miles or “1” for km on the right top window OR
- The display will show “STANDARD” or “METRIC” statically in the middle of text
box
- Press Enter to save selection and go to language selection
2. Language selection
- P2 flashes in left top window
- Use +/- button to select language
- The display will scroll newly selected language when key is
pressed.
- Press Enter to save selection and go to machine selection
3. Machine selection
- P3 flashes in left top window
- Use +/- button to select a machine type from Treadmill, Elliptical,
Bike and Ascent trainer.
- Scroll the full name in matrix or static in the middle of text box.
- Press Enter to go to model selection
4. Model selection
- P4 flashes in left top window
- Use +/- button to select a model from the narrowed down model list.
- Scrolls the mode name in matrix or static in the text box.
- Press enter to save the selection and go to energy saver selection
5. Energy mode selection.
- P5 flashes in left top window
- Use +/- button to switch between ON/OFF
- Display ON/OFF in the right top window OR
- Scrolls “ENERGY SAVER ON” or “ENERGY SAVER OFF” in matrix
or text box.
- Press enter to save the selection and go to first boot selection.
6. First Boot selection
- P6 flashes in left top window
- Switch “First Boot” Flag using +/- button
- The display will show “0” for OFF or “1” for ON statically on the right side OR
- The display will show “ON” or “OFF” statically on the right side when +/- button
is pressed to change
- Press enter to save current setting and back to standard or metric
selection
Press
Enter to
Select
Press
Enter to
Select
Press
Enter to
Select
Eng 8
“Eng8” appears in
the time window.
“TEST” scrolls in
matrix or is static in
text box
1. Program accelerator
- P1 shows in the left top window
- The multiple of program time defaults to 1 and
display in the time window or right top window.
- Press +/- to change it from 1 to 100.
- Press enter to save the settings and navigate to
next mode.
2. Clear user’s data
- P2 shows in the left top window
- Clears Accumulated time and distance, and
change to the default value in ENG8, in Puser, in
elog, in RCT , and so on .
- The Brickyard will scroll “CLEAR” or “ NO
CLEAR”.
- if there is no matrix, the TIME window show
“0” for “CLEAR ”or “1” for “NO CLEAR”.
- If the data is not cleared, hold START for 5s to
clear.
- Press ENTER to set to next mode P3.
3. Burn-in period check
- P3 shows on left top window
- Burn-in period appears in time window with unit
hour
- Press ENTER to set next mode “P4”,
4. Quick Standby mode access
- P4 shows on left top window
- The Brickyard will scroll “PRESS START
BUTTON TO ENTER STANDBY MODE”
- Press Start button to enter standby model
instantly.
- Press Enter again to skip and navigate to “P5”
mode.
5. RPM Simulator
- P5 shows on left top window
- The Brickyard will scroll “RPM”
- +/- adjusts an rpm signal from 0 (off) t0 140.
- Resetting power will reset to 0 (off)
- Press Enter again to skip and navigate to “P1”
mode.
Press
Enter
to
Select
Eng 3
“Eng3” appears in
the time window
“INFORMATION”
scrolls in matrix or
is static in text box
1. Accumulated information
- Time window will show
accumulated time.
- Distance window will show
accumulated distance.
- Press enter to review software
version
2. Software version
- Display the UCB software
version the same way as
powering up.
- Press enter to review MCB
version
3. MCB version
- Display the MCB version on
screen in an appropriate way.
- Press enter to navigate back to
accumulated information
Press
Enter to
Select
1. All light up as default.
2. Stop turns off all lights
3. Start turns on all lights
4. All numerical displays
increase by 1 when
resistance up is pressed.
5. All numerical displays
decrease by 1 when
resistance down is
pressed
6. All alpha-numerical
displays change from A to
Z after each incline up
key press
7. All alpha-numerical
display change from Z to
A after each incline down
key press
8. Matrix display lights
one row up from bottom
to top if a up arrow key is
pressed.
9. Matrix display lights
one row up from top to
bottom if a down arrow
key is pressed.
10. All the other keys or if
there is keys without an
associated display
defined as above, display
the physical key matrix as
“Cxdx” in the left top
window and key code in
the right top window.
1. Basic function test
1.1 ECB motor
- Drive ECB motor up/down using
resistance +/- buttons
- ECB counts shows in resistance window
or left top window
- Drive elevation motor up/down using
incline +/- buttons.
- Incline ADC value shows in incline
window or right top window.
- Display heart rate value when heart rate
detected.
1.2 Induction Brake
- Change from PWM1 to PWM5 using
resistance +/- buttons
- PWM value shows in resistance window
or left top window.
- Drive elevation motor up/down using
incline +/- buttons.
- Incline ADC value shows in incline
window or right top window.
- Display heart rate value when heart rate
detected.
- Press enter to go to USB port test
2. USB port test
- “USB PORT TESTING...” scrolls in
matrix or is static in text box.
- “PASS” scrolls in matrix or is static in
text box if passed test. OR “FAIL” scrolls
in matrix or is static in text box if failed in
test.
- Press enter to go to Wi-Fi testing
Note:
1. USB port testing is only for the consoles which have USB interface.
2. First Boot flag is only used for consoles which work for different machine and/or model types.
3. A text box must be implemented when multi language is available.
4. Console goes to model selection after cycling the power when First Boot flag is set to ON.
5. If there is confliction between process number “Px” and other display items, the process number will only display
for 1 second and then display the real items.
6. Display items alternatively when a few items needs to be displayed in the same window. Light up the indictor if the
indicator exists.
7. A text box or LED/LCD matrix is needed if the console work for different machine and/or model types.
15
CHAPTER 4: Troubleshooting
4.1 ELECTRIC DIAGRAME
EVOLVE 3
16
CHAPTER 4: Troubleshooting
EVOLVE 5
17
CHAPTER 4: Troubleshooting
4.2
No power to the console
Symptom:
Console does not light up.
Reason:
1.
Adaptor incorrect or defective.
2.
Console cable defective.
3.
Console defective.
Solution:
1.
The adaptor for this model is 12V -1A. Make sure to use an adapter with the correct
specification, and replace the adaptor if it is defective.
2.
A) Try to reconnect the wires.
B) Test pins 1 & 2 of the connecter to verify that the voltage of the console cable is 12V-1A (Figure A). If it
is not, make sure that the DC cable and ECB cable are fully connected. Replace the cables as
necessary.
C) Check the wires in the console to make sure they are all fully connected.
(Figure A)
(Console cable’s connectors with PCB)
If the console cable’s output is DC 12V but the console does not light up, the console PCB is defective.
Replace the console set.
18
CHAPTER 4: Troubleshooting
4.3 ECB Controller Instructions
1.
Attach the steel cable here.
2.
Reposition the orange block to adjust the resistance (left side is minimum and right side is
maximum).
19
CHAPTER 4: Troubleshooting
4.4 No RPM display
Symptom:
No RPM shown on the console.
Reason:
1.
Bad connection between the console cable and the console
2.
Speed sensor wire defective
3.
Magnet has fallen off of pulley
4.
Console defective
Solution:
1.
Reconnect the console wire.
2.
Check the gap between the speed sensor and magnet on pulley. It is normally within 5mm (Figure A). If
the gap is larger, adjust the sensor.
3.
Install a new magnet (Figure B).
4.
Replace the console set
(Figure A)
(Figure B)
CHAPTER 4: Troubleshooting
20
4.5 No resistance or incorrect resistance
Symptom
：
1. The resistance cannot be adjusted during exercise.
2. The resistance is reversed or too strong.
Reason
：
1.
Speed sensor wire is defective.
2.
Console cable or ECB motor is defective.
3.
ECB motor
’
s steel rope is positioned incorrectly.
4.
Inside magnet is defective.
Solution
：
1.
Turn on the console and check the ECB motor.
In resistance level 1, the head of the steel rope should point to the top right side (around 45 degrees).
If the head of the steel rope points to bottom left side, the resistance will be reverse. Adjust the head of
the steel rope to the correct position.
2.
Press key “+” to adjust the resistance.
A)
If ECB motor cannot move
, the resistance will not be changed. The ECB motor or console cable is
defective. Make sure the console cable is inserted in the ECB motor. Next, try to reconnect the
console cable. If the issue remains, replace the console cable. If the issue remains after replacing the
console cable, replace the ECB motor
.
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Horizon Fitness Evolve 5 User manual

Horizon Fitness
Brand
Horizon Fitness
Model
Evolve 5
Category
Treadmills
Type
User manual

Horizon Fitness Evolve 5 offers engaging, effective workouts tailored to your fitness goals. Immerse yourself in virtual, coach-led global workouts with Passport, or use the ViaFit app to track progress, create custom workouts, and compete with friends. Explore incline training with up to 20% incline digitally displayed on the 10” touchscreen console, and experience smooth, quiet operation with patented Silent Magnetic Resistance.

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