HERO Splendor Pro Classic Owner's manual

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PREFACE
We at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable legislation including environment legislation and
strengthen the green supply chain.
Your Authorised Hero MotoCorp dealer will be glad to provide further information or
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
Your motorcycle is conforming to latest (Bharat stage-III norms) regulation for emission,
safety & noise levels. We are also using non asbestos brake shoes/pads and engine gaskets
which are environment friendly in nature.
Thank you for selecting a Hero MotoCorp Splendor Pro CLASSIC. We wish you many
miles of continued riding pleasure in the years ahead.
This booklet is your guide to the basic operation and maintenance of your new
Hero MotoCorp Splendor Pro CLASSIC Please take time to read it carefully. As with any
fine machine, proper care and maintenance are essential for trouble-free operation and
optimum performance.
ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION
AVAILABLE AT THE TIME OF ITS PRINTING APPROVAL, AND THE
ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR
GUARANTEED. Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE
CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR
INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO
REPRODUCE ANY PART OF THIS PUBLICATION WITHOUT OBTAINING
PRIOR WRITTEN PERMISSION FROM Hero MotoCorp Ltd.
NOTE
Pg. No.
CONTENTS
Pg. No.
îSide stand indicator 13
îSide stand switch 13
îFuel valve 14
PARTS FUNCTION 10
îRight handlebar controls 12
MOTORCYCLE VIEWS 7
îIgnition switch 11
îLeft handlebar controls 12
îSteering lock 13
ENGINE OIL REPLACEMENT PROCESS 16
îFuel tank 14
TYRES 17
PRE-RIDE INSPECTION 18
RIDING 19
TOOL KIT/FIRST AID KIT 21
ENGINE OIL 15
BRAKING/PARKING/UTILITY BOX 20
ENGINE OIL TOP UP PROCESS 15
MOTORCYCLE IDENTIFICATION 1
MAINTENANCE 23
SAFETY PRECAUTIONS 21
STARTING THE ENGINE 22
ACCESSORIES & MODIFICATIONS 5
TIPS FOR HEALTHY ENVIRONMENT 6
PRODUCT SPECIFICATION 2
SAFE RIDING TIPS 4
î Front brake 33
î Drive chain 31
î Clutch 30
î Rear brake 34
î Brake wear indicators 34
î Battery 35
î Fuse replacement 36
î Throttle operation 28
î Air cleaner 26
î Valve clearance 29
î Maintenance Schedule 23
î Spark plug 25
î Carburetor 30
î Oil screen filter & Centrifugal filter 25
î Side stand 37
î Headlamp adjustment 38
î Rear wheel 40
î Suspension 38
î Front wheel 39
î Stop lamp switch 37
î Washing the motorcycle 40
î Catalytic converter 41
ROAD SIGNS 44
HERO GENUINE PARTS
WARRANTY DETAILS
ZONAL/REGIONAL OFFICES
BASIC TROUBLESHOOTING 42
MBLXXXXBBYZXYYYYY
XXXXERY
ZXYYYYY
VIN and Engine No. may be required:
îDuring registration of the motorcycle.
îFor dealing with Legal & Insurance Departments.
Vehicle Identification Number (VIN)
Location: Stamped on the right side of the
steering head tube.
VIN: MBLXXXXBBYZXYYYYY
Engine No.
Location: Stamped on the lower side of the
left Crankcase.
Engine No.: XXXXERYZXYYYYY
Model: Splendor Pro CLASSIC
VIN
BB
Engine
ER
Variants
XXXXER Y Z X YYYYY
Engine
Description Year of
Manufacturing Assembly Plant Month of
Manufacturing Serial Number
MBL XXXXBB Y Z X YYYYY
Manufacturer
code Vehicle
Description Year of
Manufacturing Assembly Plant Month of
Manufacturing Serial Number
Electric start/Drum/Spoke wheel
MOTORCYCLE IDENTIFICATION
1
Engine oil
Fuel tank
Fuel reserve capacity
Front fork oil
Maximum power
Maximum torque
Bore and stroke
Compression ratio
Displacement
Spark plug gap
Valve clearance
Idle speed
Front Suspension
Rear Suspension
Caster angle
0.95 litre at disassembly and 0.75 litre at draining
11.0 litres (Minimum)
1.4 litres (Usable reserve)
163 ml
6.15 kW (8.36 Ps) @ 8000 r/min
0.82 kgf-m (8.05 N-m) @ 5000 r/min
50.0x49.5 mm
9.9:1
97.2 cc
0.6-0.7 mm
0.10 mm
0.10 mm
1400±100 r/min
Telescopic Hydraulic Shock Absorbers
Swingarm with 5 step adjustable Hydraulic
Shock Absorbers
26°
Capacities
Engine
Intake (cold)
Exhaust (cold)
Chassis and suspension
Spark plug
PRODUCT SPECIFICATION SPECIFICATIONSITEM
Dimensions
Overall length
Overall width
Overall height
Wheelbase
Saddle height
Ground clearance
Kerb weight
1935 mm
720 mm
1020 mm
1230 mm
785 mm
180 mm
109 kg
Weight
NGK-CR7HSA, BOSCH-UR4AC,
Champion-P-RZ9HC (Federal Mogul)
2
* MF stands for Maintenance Free
** MFR stands for Multi-Focal Reflector
SPECIFICATIONSITEM
Trail length
Primary reduction
Final reduction
st
Gear ratio, 1
rd
3th
4
Battery
80 mm
3.722 (67/18)
3.143 (44/14)
3.182 (35/11)
1.706 (29/17)
1.238 (26/21)
0.958 (23/24)
*MF Battery, MF-4:12V 3 Ah
Transmission
Tyre size 2.75 x 18-42P/4 PR Unidirectional Tyre
2.75 x 18-48P/6 PR Unidirectional Tyre
Front
Rear
Electricals
Spoke Wheel
Spoke Wheel
Front Wheel
Rear Wheel
nd
2
Alternator
Starting System
Headlamp (High/Low)
Tail/Stop lamp
Turn signal lamp
Meter Illumination
Neutral indicator
Turn signal indicator
115 W
Electric Start
12V-35/35W Halogen Bulb- Round MFR**
12V 5/21W
12V-10Wx4
12V-1.7Wx2
12V-1.7W
12V-3.4Wx2
Hi Beam indicator 12V-1.7W
Side stand indicator 12V-1.7W
Fuse 10 A, 15 A
Brakes Dia. 130 mm
Dia. 110 mm
Front (Drum type)
Rear (Drum type)
Position lamp 12V-3.0W
Licence plate lamp 12V-5.0W
PRODUCT SPECIFICATION
3
îRide defensively and at a steady speed
(between 40-50 km/hr).
îTightly wrap loose/hanging clothes & avoid
entangling with moving parts.
îAlways wear a helmet (ISI marked) with
chin strap securely fastened and insist on a
helmet for your pillion rider.
îWhile riding, sit in a comfortable position
with your legs close to fuel tank.
îRespect road signs and obey traffic rules for
your own safety and that of others on the
road (page 58 & 59).
îDuring night time, dip headlamps of your
motorcycle for oncoming traffic, or when
following another vehicle.
îGive way to others on the road and signal
before you make a turn.
îGet your motorcycle serviced regularly by
the Authorised Hero MotoCorp workshop.
îAlways conduct simple pre-ride inspection
(page 23).
Do's:
îFor stopping motorcycle, use both brakes
simultaneously, keeping throttle in the close
position.
îTo make yourself more visible, wear bright
reflective clothing that fits well.
îNever take your hands off the steering
handle while riding.
îNever touch any part of the hot exhaust
system like muffler.
îNever shift gears without disengaging the
clutch and closing the throttle.
îDo not litter the road.
îDo not attach large or heavy items to the
handlebars, front forks, or fenders.
Don't
îAvoid sudden acceleration, braking and
turning of your motorcycle.
îDo not cross the continuous white/
yellow line in the center of the road, while
overtaking.
îNever use cell phone while riding the
motorcycle.
îNever ride under the influence of alcohol or
drugs.
îConcentrate on the road and avoid talking
to the pillion rider or others on the road.
SAFE RIDING TIPS
4
Accessories
îMake sure that the accessory does not
obscure any lamps, reduce ground
clearance, limit suspension travel or
steering travel, affect your riding position or
interfere with operating any controls.
îBe sure electrical equipment does not exceed
the motorcycle's electrical system capacity
(page 3). A blown fuse can cause a loss of
lights.
îDo not pull a trailer or sidecar with your
motorcycle. This motorcycle was not
designed for these attachments, and their
use can seriously impair your motorcycle's
handling.
Modifying your motorcycle or using non-
Hero MotoCorp accessories can make your
motorcycle unsafe. Before you consider
making any modifications or adding an
accessory, be sure to read the following
information.
ACCESSORIES & MODIFICATIONS Modifications
We strongly advise you not to remove any
original equipment or modify your motorcycle
in any way that would change its design or
operation. Such changes could seriously
impair your motorcycle's handling, stability
and braking, making it unsafe to ride.
Removing or modifying your lamps, mufflers,
emission control system or other equipment
can also make your motorcycle illegal.
îFollow all instructions in this owner's
manual regarding accessories and
modifications.
îImproper accessories or modifications can
cause a crash in which you can be seriously
hurt or killed.
WARNING
îPut your name, address and phone number
in this Owner's Manual and keep it in your
motorcycle at all times.
ANTI-THEFT TIPS
îAlways lock the steering and never leave the
key in the ignition switch .
îPark your motorcycle in a locked garage
whenever possible.
îUse an additional anti-theft device of good
quality.
PHONE NO : __________________________
Many times stolen motorcycles are identified
by information in the Owner's Manuals that
are still with them.
ADDRESS : ___________________________
_______________________________________
_______________________________________
_______________________________________
_______________________________________
NAME : _______________________________
5
îThe following tips shall ensure a healthy motorcycle, healthy environment, and a healthy you.
îHealthy engine: The engine is the lifeline of every vehicle. To keep it healthy, it should be
tuned regularly, which will also help reduce pollution and improve vehicle performance &
fuel efficiency.
îRegular Servicing: Get your motorcycle serviced at an Authorised Hero MotoCorp
workshop, as per the service schedule, for an optimum performance and keep the emission
level under check.
îGenuine Spares: Always insist on Hero MotoCorp genuine parts as spurious or
incompatible spares and accessories can upset or deteriorate your motorcycle’s running
condition.
îGenuine engine oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil
recommended by Hero MotoCorp and make sure you change it every 6000 kms.
(with top up every 3000 kilometres) to keep the engine fit and environment healthy.
îEmission Pollution: Get emission of your motorcycle checked by Authorised agencies
atleast once every 3 months or as notified by the government from time to time.
îNoise pollution: Noise beyond a certain decibel is pollution. Whether it is from horns or defective
mufflers, excessive noise will cause headaches and discomfort.
îFuel Saving & Reduce Pollution: Switch "OFF" the engine while waiting at traffic signal
points to save fuel and reduce pollution, if the waiting period is long.
TIPS FOR HEALTHY ENVIRONMENT
6
(6) Turn signal switch
(8) Speedometer
(9) Odometer
(1) Horn switch
(7) Dimmer switch
(3) Headlamp switch
(2) Clutch lever
(10) Neutral indicator
(5) Passing switch
(4) Rear view mirror
(11) Fuel gauge
(13) Side stand indicator
(17) Electric starter switch
(16) Throttle grip
(20) Leg guard
(15) Front brake lever
(18) Ignition switch with steering lock
(12) High beam indicator
(14) Turn signal indicator
(19) Fuel tank lid
15
16
17
18
19
1
3
2
5
4
912
710 11
6813 14
*Accessories and features shown may not be part of standard fitment.
TOP VIEW MOTORCYCLE VIEWS
20
7
(5) Side stand
(1) Carburetor
(2) Gear shift pedal
(7) Left rear reflex reflector
(3) Rider foot rest
(6) Rear shock absorber
(4) Main stand (Optional) (10) (Optional)Hand hold loop with helmet lock stay
(8) Left rear turn signal lamp
(12) Side stand switch
(13) Fuel valve
(9) Tail/stop lamp
(11) Left side cover
(14) Front turn signal lamp
*Accessories and features shown may not be part of standard fitment.
6
1113
7
LEFT SIDE VIEW
14
1
12
4
3
28
9
MOTORCYCLE VIEWS
8
5
10
(3) Oil level dipstick
(6) Front suspension
(1) Kick start pedal
(2) Rider foot rest
(7) Headlamp
(5) Utility box
(4) Rear brake pedal
(9) Battery compartment (inside)
(14) Exhaust muffler
(8) Starter motor
(11) Rear turn signal lamp
(12) Licence plate lamp
(10) Seat
(13) Rear shock absorber
1 4 6
8
10
14
MOTORCYCLE VIEWS
RIGHT SIDE VIEW
35
7
9
11
12
13
2
9
*Accessories and features shown may not be part of standard fitment.
10
Instruments and Indicators
The indicators are in the speedometer panel
above the headlamp. The functions are as
below.
PARTS FUNCTION
56
7
1 2 3 4
Function Description
Sl. No.
(3) Neutral indicator Light glows when vehicle is in neutral
(7) Turn signal indicators Flashes when turn signal switch is operated
(6) Side stand indicator Light glows when the vehicle is parked on the side stand
(2) Odometer Shows accumulated mileage
(5) High beam indicator Light glows when headlamp is in Hi Beam
(1) Speedometer Indicates driving speed
(4) Fuel gauge Indicates approximate fuel quantity
“OFF” Position/
Lock Open
“LOCK” Position
“ON” Position
IGNITION SWITCH
(1) Ignition switch
(2) Ignition key
(3) Steering lock position
1
23
The engine can be started, Turn signal lamp,
Horn, Tail/Stop lamp, Fuel gauge, Pass lamp will
be functional. Key cannot be removed.
Engine cannot be started and no electrical
system will be functional. Key can be removed
Steering can be locked Key can be removed
“LOCK”
“ON”
“OFF”
Key Position Function Key Removal
11
LEFT HANDLEBAR CONTROLS
Position
Action
Headlamp “ON”
îTail/Stop lamp
îFuel gauge lamp
îSpeedometer lamp
“Following is “ON”
îPosition lamp
“OFF”
3. Dimmer switch
Select ” for high beam and ” for
low beam.
5. Horn switch
Press the switch to operate the horn.
6. Clutch Switch
RIGHT HANDLEBAR CONTROLS
4. Turn signal lamp switch
Starter Switch
Ensure starter switch (1) is operated when
the vehicle is in neutral gear. If the vehicle is
engaged in gear press the clutch lever before
operating the starter switch. Release starter
switch after the engine has started.
IMPORTANT: To switch “OFF” the turn
signal lamp after completing the turn, gently
push the knob inside.
Shift the turn signal knob sideways for
right/left indications and leave it to come back
to its normal position on its own.
There is a clutch switch provided for the safety
of the rider. The motorcycle cannot be started
by electric starter switch until the clutch lever
is operated when the vehicle is engaged in
gear.
1
2
34
5
6
1. Passing switch
îHeadlamp switch is “ON” but on low beam.
”, and marked by white dot.
2. Headlamp switch
Gives an indication for passing ahead.
îHeadlamp switch is “OFF”.
The switch has three positions.
Functions in DC when the passing switch
knob is pressed in the following condition.
12
(1) Electric starter switch
1
Never hold starter switch continuously for more
than 5 seconds as continuous cranking of engine
will drain the battery.
CAUTION
STEERING LOCK
Steering lock is with ignition switch, turn the
key (1) to "OFF" position & turn the
handlebar towards left or right & push the key
downwards & turn towards "LOCK" position.
After locking take out the key.
1
(1) Ignition key
SIDE STAND INDICATOR
For the safety of the customer a side stand
indicator (1) is provided.
When the vehicle is parked on side stand
(Ignition Switch “ON”), an indicator lamp
glows in the speedometer panel.
(1) Side stand indicator
1
A side stand switch (1) is provided in the side
stand, when the vehicle is parked on side
stand (Ignition Switch “ON”), the switch
enables the side stand indicator lamp to glow
on the speedometer panel.
SIDE STAND SWITCH
(1) Side stand switch
1
13
At “RESERVE” position (3), fuel will flow
from the reserve fuel supply to the carburetor.
Use the reserve fuel only when the main
supply is exhausted. Refill the tank as soon as
possible after switching to “RES”. The reserve
fuel supply is 1.4 litres usable.
“RESERVE” POSITION
The three way fuel valve is on the left side
near the carburetor.
FUEL VALVE
At “OFF” position (1) , fuel cannot flow from
the tank to the carburetor. Turn the valve
“OFF” whenever the motorcycle is not in use.
“OFF” POSITION
At “ON” position (2), fuel will flow from fuel
tank to the carburetor.
“ON” POSITION
(1) “OFF” Position
(2) “ON” Position
(3) “RESERVE” Position
NOTE
îDo not keep the fuel valve between “ON”
and “OFF” position while driving, since this
may drain reserve fuel from the Tank.
îDo not operate the motorcycle with the fuel
valve in the “RES” position after refilling.
You may run out of fuel, with no reserve.
îTo remove the fuel tank cap (1), insert
the ignition key (2), turn it anti-clockwise
and lift the lid (3) as shown in the picture.
îRemove the cap by turning it anti-clockwise.
Fuel tank capacity is 11 litres (minimum)
including reserve supply of 1.4 litres
(usable).
FUEL TANK
14
2
1
3
îFor locking, press the lid gently and turn the
key clockwise.
îDo not overfill the tank. There should be no
fuel in the filler neck (4).
Do not park the motorcycle under direct
sunlight as it causes evaporation of petrol due
to heat and deterioration of paint gloss due to
ultra violet rays.
CAUTION
(4) Filler Neck (5) Fuel
2
3
1
(1) Fuel tank cap (2) Ignition key (3) Lid
5
4
Petrol is extremely flammable and is explosive
under certain conditions. Refill in a well ventilated
area with the engine stopped. Do not smoke or
allow flames or sparks in the area where the
petrol is refilled or where petrol is stored.
WARNING
Manufactured by:
îBharat Petroleum Corporation Limited.
ENGINE OIL
Use hero genuine engine oil or recommended
grade oil.
îTide Water Oil Co. (India) Ltd.
îSavita Oil Technologies Limited.
îOIL CAPACITY : 0.95 litre
ENGINE OIL LEVEL CHECK/TOP UP
PROCESS
BRAND: Hero 4T plus
(JASO MA2).
GRADE: SAE 10W 30 SL Grade
Check engine oil level each day before
operating the motorcycle.
(1) Oil level dipstick (2) Upper level mark
(3) Lower level mark
UPPER
LOWER
1
2
3
15
The oil level dipstick (1) is on the right
crankcase cover for measuring oil level. Oil level
must be maintained between the upper (2) and
lower (3) level marks on the oil level dipstick.
îStart the engine & let it idle for 3-5 minutes.
îRemove the oil level dipstick and check the
oil level.
îStop the engine and wait for 2-3 minutes.
îRemove the oil level dipstick, wipe it clean
and insert without screwing it in.
îQuantity of oil to be filled is 0.75 litre
(approx). during oil change when right
crankcase cover is not removed.
îReinstall the oil level dipstick and check for
oil leaks.
Do top up if oil level reaches towards the
lower level mark or every 3000 kms.
whichever is earlier.
îIf required, add the specified oil up to the
upper level mark. Do not overfill.
îRaise the rear wheel off the ground by
placing a support block under the engine.
îReinstall the oil level dipstick with a new O-
ring.
îStart the engine and allow it to idle for few
minutes.
îStop the engine and let the engine oil settle
down.
îRecheck the oil level.
îMake sure that oil level is at the UPPER
level mark of the oil level dipstick with the
motorcycle in an upright position and that
there are no oil leaks.
îRunning the engine with insufficient oil can
cause serious engine damage.
îRunning the engine with excessive oil can cause
spark plug fouling & loss in performance.
îEngine oil is a major factor affecting the
performance and service life of the engine.
Non-detergent, vegetable or castor based
racing oils are not recommended.
CAUTION
ENGINE OIL REPLACEMENT PROCESS
Drain engine oil with the engine warm and the
motorcycle upright on a level ground.
îTo drain the oil, remove the oil level dipstick
and drain plug (1).
îAfter the oil has completely drained, reinstall
the drain plug with a new sealing washer (2).
îFill the crankcase through the oil filler hole
with approximately 0.75 litre of the
recommended grade oil.
(1) Drain plug (2) Sealing washer
1
2
16
The tyres that are fitted on your motorcycle
are designed to match the performance
capabilities of your motorcycle and provide
the best combination of handling, braking,
durability and comfort.
TYRES
Rear
2.75x18-4PR/42P
2.75x18-6PR/48P
Front
The imported tyre(s) if fitted without ISI mark;
are in compliance of BIS standard and Central
Motor Vehicle Rules 1989, as declared by the
Tyre manufacturer.
NOTE
To safely operate your motorcycle, the tyres
must be of recommended type and size, in
good condition with adequate tread, and
correctly inflated.
The recommended tyres size is:
Air Pressure
Properly inflated tyres provide the best
combination of handling, tread life, and riding
comfort. Generally, under inflated tyres wear
unevenly, adversely affect handling, and are
more likely to fail from being overheated.
Under inflated tyres can also cause wheel
damage in rocky terrain. Over inflated tyres
make your motorcycle ride more harshly, are
more prone to damage from surface hazards
and wear unevenly.
Front
Rear
2
1.75 kgf/cm (25 psi)
2
2.00 kgf/cm (29 psi)
Rider only
Over inflation/Under inflation will affect the
performance.
CAUTION
(1) Air pressure gauge
Make sure the valve stem caps are secure.
The recommended “cold” tyre pressure are:
If necessary, install a new cap.
îExcessive tread wear.
Look for:
îCuts, splits or cracks in the tyre. Replace the
tyre if you can see fabric or cord.
îBumps or bulges in the side of the tyre or
the tread. Replace the tyre if you find any
bumps or bulges.
Inspection
Whenever you check the tyre pressure, you
should also examine tyre treads & side walls
for wear, damage & foreign objects.
1
17
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