Remote Automation Solutions Recording Ammeter Owner's manual

Form Number CI-4000

Part Number D301373X012

August 2011

Series 4000 Recording Ammeter

Instruction Manual

Remote Automation Solutions

www.EmersonProcess.com/Remote

Series 4000 Recording Ammeter Instruction Manual

ii Revised Aug-11

Series 4000 Recording Ammeter Instruction Manual

Revised Aug-11 iii

Contents

Chapter 1 – General Information 1-1

1.1 Product Description ............................................................................................ 1-1

1.2 Theory of Operation ............................................................................................ 1-2

1.3 Model Identification ............................................................................................. 1-3

Chapter 2 – Installation 2-1

2.1 Unpacking the Instrument ................................................................................... 2-1

2.2 Selecting a Location ........................................................................................... 2-1

2.3 Installing the Instrument ..................................................................................... 2-1

2.3.1 Surface Mounting .................................................................................... 2-2

2.3.2 Flush Mounting ....................................................................................... 2-3

2.4 Electrical Connections ........................................................................................ 2-5

Chapter 3 – Field Wiring 3-1

3.1 Electrical Termination ......................................................................................... 3-1

3.1.1 Customer Connection Plate (CCP) ......................................................... 3-1

3.1.2 AC Wiring Notes ..................................................................................... 3-1

3.2 Connections for Recording Ammeters ................................................................ 3-2

3.2.1 Single Range Ammeter ........................................................................... 3-2

3.2.2 Internal and External Connections .......................................................... 3-2

Chapter 4 – Operation 4-1

4.1 Unlocking the Pen Arm ....................................................................................... 4-1

4.2 Installing the Chart .............................................................................................. 4-2

4.3 Operating Chart Drives ....................................................................................... 4-3

4.3.1 Spring-Wound (Dual-Speed) Drives ....................................................... 4-3

4.3.2 Multi-Speed Battery Drive ....................................................................... 4-4

4.3.3 Single-Speed Battery Drives ................................................................... 4-5

4.4 Removing the Chart Plate .................................................................................. 4-7

4.5 Setting the Time Index ........................................................................................ 4-7

4.6 Chart Drive Maintenance Notes .......................................................................... 4-8

4.6.1 Electric Type (120 V AC Powered) ......................................................... 4-8

4.6.2 Spring-Wound Types .............................................................................. 4-8

4.6.3 Battery Type (1.5/3.6 V DC) .................................................................... 4-8

4.7 Fiber-Tip Pen Cartridges .................................................................................... 4-9

4.7.1 Excessive Ink Consumption .................................................................... 4-9

4.7.2 Replacing Cartridges .............................................................................. 4-9

4.7.3 Converting Fountain Pen to Fiber-Tip ................................................... 4-10

4.7.4 Removing the Pen Arm ......................................................................... 4-10

Series 4000 Recording Ammeter Instruction Manual

iv Revised Aug-11

Chapter 5 – Service 5-1

5.1 Service Notes ..................................................................................................... 5-1

5.2 Cleaning the Ammeter ........................................................................................ 5-1

5.2.1 Exterior .................................................................................................... 5-1

5.2.2 Interior ..................................................................................................... 5-1

5.2.3 Meter Assembly ......................................................................................

5-2

5.3 Electrical Calibration ...........................................................................................

5-2

5.3.1 Setup for Recording Ammeter ................................................................. 5-2

5.4 Adjusting the Time Index .................................................................................... 5-3

5.5 Adjusting the Pen Arc ......................................................................................... 5-4

5.6 Adjusting the Shaft Bearing ................................................................................ 5-7

5.7 Adjusting the Pen Arm Pivot ............................................................................... 5-8

Chapter 6 – Specifications 6-1

6.1 General Specifications ........................................................................................ 6-1

6.2 Ammeter Specifications ...................................................................................... 6-1

Appendix A. Material Safety Data Sheets A-1

Series 4000 Recording Ammeter Instruction Manual

Chapter 1 – General Information

The Series 4000 Recording Ammeter (4X08-78B) measures variables such as

AC line current or AC line voltage on an 8-inch diameter circular paper chart

using a fiber-tip pen. Enclosed in a polyester case with shatterproof glass front

(sealed with room-temperature vulcanizing silicon), the ammeter can be either

flush or surface mounted.

1.1 Product Description

Series 4000 Recorders (4X08-87B) measure variables for AC line current on a

circular paper chart.

General Features

Figure 1-1 shows a typical recording ammeter.

Figure 1-1. Series 4108-87B Recording Ammeters

This instrument has the following general features:

 Chart Size: Recording ammeters use 20.32 cm (8-inch) diameter circular

charts.

 Cases: Recording ammeters are offered in universal (flush or surface)

mounted cases. The cases are coated with a polyester gray finish (standard)

and are intended for general purpose applications.

 Internal Termination: Recording ammeters use internal termination.

Field wiring posts are located inside the case above or below the chart

plate.

 Back or Bottom Connections: Recording ammeters contain a reversible

connection plate that can be positioned to bring in wiring or conduit

through the back or bottom of the case.

 Pens: Recording ammeters use one-pen with a disposable fibertip.

 Chart Drives: Spring-wound, AC electric, or battery chart drives are

offered.

 Positive Lock Chart Hub: An easy-set chart hub clip provides positive

center locking of the circular chart.

 Large Viewing Area: A large window provides full chart visibility with

the door closed.

 Calibration: Recorders are provided with zero and span adjustments for

field calibration.

Revised Aug-11 General Information 1-1

Series 4000 Recording Ammeter Instruction Manual

Measurement Features

Recording ammeters have one or more of following measurement features:

 AC Current Range: Measures alternating current, provided in standard

range of 0-5 amperes at 50-60 Hz.

 Optional Test Terminals: Some models provide test terminals to simplify

calibration and service procedures.

 Pen Lock: The measuring element includes a locking mechanism that you

can be set to secure the meter movement and pen system for shipment.

 Pen Damping: Magnetic damping minimizes rapid pen fluctuation caused

by measured variables having a noise or oscillation component.

1.2 Theory of Operation

Recording ammeters employ a meter assembly that positions the pen on the

chart. See Figure 1-2.

Figure 1-2. Meter Assembly (Internal View)

1-2 General Information Revised Aug-11

Series 4000 Recording Ammeter Instruction Manual

Revised Aug-11 General Information 1-3

The meter assembly contains a coil, a fixed-iron pole piece, and a movable-

iron pole piece that pivots freely on a shaft. When no AC is present at the input

terminals, a return spring keeps the two pole pieces together. When an AC

input is applied to the coil circuit, the coil generates a magnetic field that

causes the moving pole piece to move away from fixed pole piece. Since the

moving pole piece is attached to the shaft of the pen arm, it will cause the pen

to record the amount of movement or input change on the chart of the recorder.

Attached to the rear of the output shaft is a metal vane that pivots between the

gap of a circular magnet. In a static condition, the magnetic fields concentrated

at the gap have no effect on the vane. When a movement of the output shaft

occurs due to a change of input level, the magnetic field at the gap generates

eddy currents within the vane. These eddy currents, in turn generate counter

fields that oppose the fixed field of the circular magnet. These counter fields

partially inhibit motion of the vane and result in a slower but more uniform

pen tracking. A counterweight assembly attached to the pen arm shaft

functions as a counter balance to minimize mechanical drag.

1.3 Model Identification

A data plate affixed to the recorder provides the model and serial numbers, and

the measurement range of each pen. Other pertinent data may also be included.

Always refer to this plate when requesting support.

The model number listed on the data plate identifies the features of the

instrument:

 410887-B01:with 24 hour / 7 day drive

 410887-B02: Battery Drive

Series 4000 Recording Ammeter Instruction Manual

1-4 General Information Revised Aug-11

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Series 4000 Recording Ammeter Instruction Manual

Chapter 2 – Installation

This chapter discusses the installation procedures for the Series 4000

Recording Ammeter.

2.1 Unpacking the Instrument

Carefully remove all protective cushioning material, cardboard guards,

and shipping tape. Check the accessory mounting kit (if included) for

completeness.

The ammeter ships with its pen secured in a fixed position. Remove any

tape, elastics or packing material as required. Do not apply excessive

force to mechanisms while unpacking as calibration errors or damage

may result.

2.2 Selecting a Location

Series 4000 instruments are intended for general-purpose indoor

installations. When choosing a site for the instrument, select one that is

convenient to both the process and operator. Avoid areas with high levels

of dust or corrosive fumes. Avoid installation sites subject to severe

vibration or mechanical shock.

Make sure the instrument operates within its stated temperature and

humidity range (see Chapter 6, Specifications). If ambient conditions

exceed the stated temperature and humidity, errors and poor performance

may result. Prolonged operation under extreme ambient conditions may

also cause instrument failure.

Warning

Do not install or operate these instruments in environments

containing combustible air-borne particles or flammable gases.

These instruments contain electrical devices, which could (under

certain conditions) generate sparks and result in flash fire or

explosion.

2.3 Installing the Instrument

Before installing the instrument, make sure that the area provides good

illumination for the operator. Allow sufficient clearance for the door to

swing open and for any back or bottom connections to enter the

instrument.

Install the instrument so that it is level on both its horizontal and depth

axis. This ensures that the instrument provides its maximum

performance.

Figure 2-1 shows the overall mounting dimensions for various types of

instruments.

Revised Aug-11 Installation 2-1

Series 4000 Recording Ammeter Instruction Manual

Figure 2-1. Series 4000 Recorders – Universal Mounting

2.3.1 Surface Mounting

For this type of installation, fasten the instrument to a wall or flat surface

using the three reversible universal mounting brackets contained in the

accessory kit. Mount the brackets at the rear of the recorder as shown in

Figure 2-2. Drill starting holes for each bracket at the required distances.

Insert lag bolts or screws through the bracket holes and tighten each until

the case is already secured.

2-2 Installation Revised Aug-11

Series 4000 Recording Ammeter Instruction Manual

Figure 2-2. Surface Mounted Unit

2.3.2 Flush Mounting

For this installation, mount the instrument in a panel cutout as shown in

Figure 2-3. Use the reversible universal mounting brackets and tension

bolts shown in the illustration and tighten each bolt until the instrument

is rigid and self-supporting. Secure the bolt locking nuts to maintain the

setting.

Revised Aug-11 Installation 2-3

Series 4000 Recording Ammeter Instruction Manual

Figure 2-3. Flush Mounted Unit

2-4 Installation Revised Aug-11

Series 4000 Recording Ammeter Instruction Manual

2.4 Electrical Connections

The Series 4000 Recording Ammeter is furnished with a Customer

Connection Plate (CCP), shown in Figure 2-4.

Figure 2-4. Customer Connection Plate

The CCP has four 7/8” holes. CCPs are factory-furnished with either

protective plugs or electrical binding posts. All four openings associated

with CCPs that are provided with binding posts for external connections

(of any sort) are machined with 1/2” D-holes.

Revised Aug-11 Installation 2-5

Series 4000 Recording Ammeter Instruction Manual

2-6 Installation Revised Aug-11

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Series 4000 Recording Ammeter Instruction Manual

Chapter 3 – Field Wiring

This chapter discusses field wiring for the Series 4000 Recording

Ammeter.

3.1 Electrical Termination

Recording ammeters use internal electrical terminal connections. Models

with internal connections have the wiring terminals located inside the

case on the ammeter assembly and on the chart drive.

3.1.1 Customer Connection Plate (CCP)

All models are furnished with a CCP (see Figure 2-3 in Chapter 2). The

CCP has four 7/8” holes. CCPs are factory-furnished with either

protective plugs or electrical binding posts.

3.1.2 AC Wiring Notes

Instruments are factory-configured with the customer-specified current

range.

Make sure that voltage listed on the instrument data plate conforms with

the local power source before making any connections. Using the wrong

supply voltage can result to improper operation or instrument burnout.

Warning

Do not attempt to connect live wires to the input terminals. The

instrument AC power source must be turned off to prevent

electrical shock.

Recorders are furnished with a green grounding screw inside the case

(typically found below the chart plate on the base). It is essential that this

screw connects to an approved earth ground to provide maximum safety

for users.

Warning

Electrically powered instruments must be properly grounded to

protect users from electrical shock and possible fatal injury.

Grounding should be performed in accordance with the National

Electrical Code, ANSI/ISA standard S82.01, S82.02 and S82.03

and local regulations.

If the instrument is wired for an AC power outlet, a three-pronged plug is

required. The wire coming from the green-coded prong of the plug must

connect to the green grounding screw of the instrument.

If AC wiring is brought in through a metal power conduit, then a separate

wire from the ground point must connect to the green grounding screw of

the instrument.

Revised Aug-11 Field Wiring 3-1

Series 4000 Recording Ammeter Instruction Manual

3.2 Connections for Recording Ammeters

This section discusses electrical connections for recording

ammeters.

3.2.1 Single Range Ammeter

Figure 3-1 shows the internal schematic of a single-range

ammeter.

Figure 3-1. Single-Range Ammeter Circuit

This instrument contains a single meter coil that provides a 0-5 A

range. Make input connections by opening one leg of the AC line

and wiring both ends across the CURRENT terminals located on

the terminal plate. These connections effectively place the meter

coil in series with the external load.

3.2.2 Internal and External Connections

Some models with AC electric chart drives have the 120 V AC

power source connected directly to terminals on the drive unit (L1

and L2), as shown in Figure 3-2. However, other models have the

AC power source connected to separate terminal blocks, shown in

Figure 3-3.

3-2 Field Wiring Revised Aug-11

Series 4000 Recording Ammeter Instruction Manual

Figure 3-2. Internal Terminal Connections for Series 410887

Ammeters

Revised Aug-11 Field Wiring 3-3

Series 4000 Recording Ammeter Instruction Manual

Figure 3-3. External Terminal Connections for Series 410887

Ammeters

3-4 Field Wiring Revised Aug-11

Series 4000 Recording Ammeter Instruction Manual

Chapter 4 – Operation

This section discusses the operation of the chart drive and inking

system, including procedures for unlocking the pen arm, installing

charts, operating chart drives, removing chart plates, setting time

indexes, and using pen cartridges. Maintenance procedures for

chart drives and inking systems are also included.

4.1 Unlocking the Pen Arm

Recording ammeters include a pen arm-locking device for each

pen. The lock protects the pen arm and meter movement/s during

shipment or storage. Figure 4-1 shows the operating components.

Note: Make sure that the locking knob is turned to its maximum

counter-clockwise rotation during operation. The locking

knob interferes with the movement of the pen arm if left

anywhere in between. Turn the locking knob to its

maximum clockwise rotation when preparing the

instrument for shipment or storage.

Figure 4-1. Operating Components

Revised Aug-11 Operation 4-1

Series 4000 Recording Ammeter Instruction Manual

4.2 Installing the Chart

Install the circular paper chart (8 inch diameter) as follows:

1. Open the recorder door by lifting the latch upward.

2. Release the pen lifter rod (see Figure 4-1) from the upper guide

slot holder and move downward to raise the pens from the

chart. Slide the chart hub clip towards its rounded end and flip

it upwards to unlock it.

3. Slide the chart hub clip (see Figure 4-1) towards its rounded

end and flip it upwards to unlock it.

4. Lift the old chart (if present) from the bottom and remove it

from the hub.

5. Insert the new chart under the pen and over the hub. Position

the chart so that the upper edge is under the guide slot and the

left part is under the time index.

6. Rotate the chart by hand until the desired starting time on the

chart is indicated by the time index.

Note: The time index corresponds to the arc traced by the pen.

Flip the chart hub clip down and slide it horizontally to

lock the chart into position.

7. Lower the pen on the chart by returning the pen lifter to its rest

position above. The chart installation is complete.

Figure 4-2. Using the Chart Hub Clip

4-2 Operation Revised Aug-11

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Remote Automation Solutions Recording Ammeter Owner's manual

Remote Automation Solutions Recording Ammeter Owner's manual

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