Ford 2003 Windstar Owner's manual

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Introduction 4
Instrument Cluster 10
Warning and control lights 10
Gauges 14
Entertainment Systems 16
AM/FM stereo cassette with CD 16
AM/FM stereo cassette 18
AM/FM stereo with CD 25
Rear seat controls 28
Climate Controls 31
Manual heating and air conditioning 31
Rear window defroster 35
Lights 36
Headlamps 36
Turn signal control 39
Bulb replacement 41
Driver Controls 45
Windshield wiper/washer control 45
Steering wheel adjustment 46
Power windows 53
Mirrors 54
Speed control 56
Message center 63
Locks and Security 77
Keys 77
Locks 77
Anti-theft system 79
Table of Contents
1
Seating and Safety Restraints 89
Seating 89
Safety restraints 99
Air bags 112
Child restraints 118
Driving 132
Starting 132
Brakes 135
Traction control 137
Transmission operation 140
Trailer towing 147
Roadside Emergencies 152
Getting roadside assistance 152
Hazard flasher switch 153
Fuel pump shut-off switch 153
Fuses and relays 154
Changing tires 163
Jump starting 169
Wrecker towing 174
Customer Assistance 175
Reporting safety defects (U.S. only) 183
Cleaning 184
Table of Contents
2
Maintenance and Specifications 190
Engine compartment 192
Engine oil 193
Battery 196
Fuel information 203
Low tire warning system 218
Part numbers 223
Refill capacities 224
Lubricant specifications 225
Accessories 230
Index 233
All rights reserved. Reproduction by any means, electronic or mechanical
including photocopying, recording or by any information storage and retrieval
system or translation in whole or part is not permitted without written
authorization from Ford Motor Company. Ford may change the contents without
notice and without incurring obligation.
Copyright © 2002 Ford Motor Company
Table of Contents
3
CALIFORNIA Proposition 65 Warning
WARNING: Engine exhaust, some of its constituents, and
certain vehicle components contain or emit chemicals known to
the State of California to cause cancer and birth defects or other
reproductive harm. In addition, certain fluids contained in vehicles and
certain products of component wear contain or emit chemicals known
to the State of California to cause cancer and birth defects or other
reproductive harm.
CONGRATULATIONS
Congratulations on acquiring your new Ford. Please take the time to get
well acquainted with your vehicle by reading this handbook. The more
you know and understand about your vehicle the greater the safety and
pleasure you will derive from driving it.
For more information on Ford Motor Company and its products visit the
following website:
In the United States: www.ford.com
In Canada: www.ford.ca
In Australia: www.ford.com.au
In Mexico: www.ford.com.mx
Additional owner information is given in separate publications.
This Owner’s Guide describes every option and model variant available
and therefore some of the items covered may not apply to your
particular vehicle. Furthermore, due to printing cycles it may describe
options before they are generally available.
Remember to pass on the Owner’s Guide when reselling the vehicle. It is
an integral part of the vehicle.
Fuel pump shut-off switch In the event of an accident the
safety switch will automatically cut off the fuel supply to the
engine. The switch can also be activated through sudden vibration
(e.g. collision when parking). To reset the switch, refer to the Fuel
pump shut-off switch in the Roadside emergencies chapter.
Introduction
4
SAFETY AND ENVIRONMENT PROTECTION
Warning symbols in this guide
How can you reduce the risk of personal injury and prevent possible
damage to others, your vehicle and its equipment? In this guide, answers
to such questions are contained in comments highlighted by the warning
triangle symbol. These comments should be read and observed.
Warning symbols on your vehicle
When you see this symbol, it is
imperative that you consult the
relevant section of this guide before
touching or attempting adjustment
of any kind.
Protecting the environment
We must all play our part in
protecting the environment. Correct
vehicle usage and the authorized
disposal of waste cleaning and
lubrication materials are significant
steps towards this aim. Information in this respect is highlighted in this
guide with the tree symbol.
BREAKING-IN YOUR VEHICLE
Your vehicle does not need an extensive break-in. Try not to drive
continuously at the same speed for the first 1,600 km (1,000 miles) of
new vehicle operation. Vary your speed to allow parts to adjust
themselves to other parts.
Drive your new vehicle at least 800 km (500 miles) before towing a
trailer.
Do not add friction modifier compounds or special break-in oils during
the first few thousand kilometers (miles) of operation, since these
additives may prevent piston ring seating. See Engine oil in the
Maintenance and specifications chapter for more information on oil
usage.
Introduction
5
SPECIAL NOTICES
Emission warranty
The New Vehicle Limited Warranty includes Bumper-to-Bumper
Coverage, Safety Restraint Coverage, Corrosion Coverage, and 7.3L
Power Stroke Diesel Engine Coverage. In addition, your vehicle is eligible
for Emissions Defect and Emissions Performance Warranties. For a
detailed description of what is covered and what is not covered, refer to
the Warranty Guide that is provided to you along with your Owner’s
Guide.
Data Recording
Computers in your vehicle are capable of recording detailed data
potentially including but not limited to information such as:
the use of restraint systems including seat belts by the driver and
passengers,
information about the performance of various systems and modules in
the vehicle, and
information related to engine, throttle, steering, brake or other system
status.
Any of this information could potentially including information regarding
how the driver operates the vehicle potentially including but not limited
to information regarding vehicle speed, brake or accelerator application
or steering input. This information may be stored during regular
operation or in a crash or near crash event.
This stored information may be read out and used by:
Ford Motor Company.
service and repair facilities.
law enforcement or government agencies.
others who may assert a right or obtain your consent to know such
information.
Introduction
6
Special instructions
For your added safety, your vehicle is fitted with sophisticated electronic
controls.
Please read the section Supplemental Restraint System (SRS)
in the Seating and safety restraints chapter. Failure to follow
the specific warnings and instructions could result in personal injury.
Front seat mounted rear facing child or infant seats should
NEVER be used in front of a passenger side air bag unless the
air bag can be and is turned OFF.
MIDDLE EAST/NORTH AFRICA VEHICLE SPECIFIC INFORMATION
For your particular global region, your vehicle may be equipped with
features and options that are different from the ones that are described
in this Owner Guide; therefore, a supplement has been supplied that
complements this book. By referring to the pages in the provided
supplement, you can properly identify those features, recommendations
and specifications that are unique to your vehicle. Refer to this Owner
Guide for all other required information and warnings.
Introduction
7
These are some of the symbols you may see on your vehicle.
Vehicle Symbol Glossary
Safety Alert
See Owner’s Guide
Fasten Safety Belt Air Bag-Front
Air Bag-Side Child Seat
Child Seat Installation
Warning
Child Seat Lower
Anchor
Child Seat Tether
Anchor
Brake System
Anti-Lock Brake System
Brake Fluid -
Non-Petroleum Based
Traction Control AdvanceTrac
Master Lighting Switch Hazard Warning Flasher
Fog Lamps-Front Fuse Compartment
Fuel Pump Reset Windshield Wash/Wipe
Windshield
Defrost/Demist
Rear Window
Defrost/Demist
Introduction
8
Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/Unlock
Interior Luggage
Compartment Release
Symbol
Panic Alarm Engine Oil
Engine Coolant
Engine Coolant
Temperature
Do Not Open When Hot Battery
Avoid Smoking, Flames,
or Sparks
Battery Acid
Explosive Gas Fan Warning
Power Steering Fluid
Maintain Correct Fluid
Level
MAX
MIN
Emission System Engine Air Filter
Passenger Compartment
Air Filter
Jack
Check fuel cap Low tire warning
Introduction
9
WARNING LIGHTS AND CHIMES
Warning lights and gauges can alert you to a vehicle condition that may
become serious enough to cause expensive repairs. A warning light may
illuminate when a problem exists with one of your vehicle’s functions.
Many lights will illuminate when you start your vehicle to make sure the
bulb works. If any light remains on after starting the vehicle, have the
respective system inspected immediately.
Check engine: The Check Engine
indicator light illuminates when the
ignition is first turned to the ON
position to check the bulb. Solid
illumination after the engine is started indicates the On Board
Diagnostics System (OBD-II) has detected a malfunction. Refer to On
board diagnostics (OBD-II) in the Maintenance and Specifications
chapter. If the light is blinking, engine misfire is occurring which could
damage your catalytic converter. Drive in a moderate fashion (avoid
heavy acceleration and deceleration) and have your vehicle serviced
immediately.
Under engine misfire conditions, excessive exhaust temperatures
could damage the catalytic converter, the fuel system, interior
floor coverings or other vehicle components, possibly causing a fire.
Check fuel cap: Illuminates when
the fuel cap may not be properly
installed. Continued driving with
this light on may cause the Check
engine warning light to come on,
refer to Fuel filler cap in the Maintenance and Specification chapter.
40
40
80
120
160
200
20
1
2
3
4
5
6
7
60
80
100
120
MPH
RPMX1000
THEFT
TRAC
ACTIVE
TRAC
OFF
TEMP
H
F
FUEL
E
km/h
BRAKE
mi
O/D
OFF
CHECK
FUEL
CAP
CHECK
FUEL
CAP
Instrument Cluster
10
Brake system warning light: To
confirm the brake system warning
light is functional, it will
momentarily illuminate when the
ignition is turned to the ON position when the engine is not running, or
in a position between ON and START, or by applying the parking brake
when the ignition is turned to the ON position. If the brake system
warning light does not illuminate at this time, seek service immediately
from your dealership. Illumination after releasing the parking brake
indicates low brake fluid level and the brake system should be inspected
immediately by your servicing dealership.
Driving a vehicle with the brake system warning light on is
dangerous. A significant decrease in braking performance may
occur. It will take you longer to stop the vehicle. Have the vehicle
checked by your dealer immediately.
Anti-lock brake system: If the
ABS light stays illuminated or
continues to flash, a malfunction has
been detected, have the system
serviced immediately. Normal
braking is still functional unless the brake warning light also is
illuminated.
Air bag readiness: If this light fails
to illuminate when ignition is turned
to ON, continues to flash or remains
on, have the system serviced
immediately. A chime will also sound when a malfunction in the
supplemental restraint system has been detected.
Safety belt: Reminds you to fasten
your safety belt. A chime will also
sound to remind you to fasten your
safety belt.
Charging system: Illuminates when
the battery is not charging properly.
ABS
Instrument Cluster
11
Engine oil pressure: Illuminates
when the oil pressure falls below the
normal range, refer to Engine oil in
the Maintenance and
specifications chapter.
Traction Control or
AdvanceTrac active
(if equipped): Illuminates when
the Traction Control is active,
refer to the Driving chapter for more information.
Traction Control or
AdvanceTrac off light
(if equipped): Illuminates when
the Traction Control has been
disabled (by the driver or as a result of a system failure). Refer to the
Driving chapter for more information.
Low tire warning: Illuminates
when the low tire warning system is
enabled. If the light remains on
while driving, the tire pressure
should be checked, refer to Low
tire warning in the Maintenance and Specifications chapter.
Low fuel: Illuminates when the fuel
level in the fuel tank is at or near
empty (refer to Fuel gauge in this
chapter).
Speed control: Illuminates when
the speed control is engaged. Turns
off when the speed control system
is disengaged.
O/D off: Illuminates when the
overdrive function of the
transmission has been turned off.
TRAC
ACTIVE
TRAC
OFF
O/D
OFF
Instrument Cluster
12
Low washer fluid: Illuminates
when the windshield washer fluid is
low.
Door ajar: Illuminates when the
ignition is in the ON position and
any door is open.
Anti-theft system: Flashes when
the Securilock Passive Anti-theft
System has been activated.
Turn signal: Illuminates when the
left or right turn signal or the
hazard lights are turned on. If the
indicators stay on or flash faster, check for a burned out bulb.
High beams: Illuminates when the
high beam headlamps are turned on.
Key-in-ignition warning chime: Sounds when the key is left in the
ignition in the OFF/LOCK or ACC position and the driver’s door is
opened.
Headlamps on warning chime: Sounds when the headlamps or parking
lamps are on, the ignition is off (and the key is not in the ignition) and
the driver’s door is opened.
Turn signal warning chime: Sounds when the turn signal lever has
been activated to signal a turn and not turned off after the vehicle is
driven more than 0.8 km (1/2 mile).
Instrument Cluster
13
GAUGES
Speedometer: Indicates the
current vehicle speed.
Engine coolant temperature
gauge: Indicates engine coolant
temperature. At normal operating
temperature, the needle will be in
the normal range (between “H” and
“C”). If it enters the red section,
the engine is overheating. Stop
the vehicle as soon as safely
possible, switch off the engine
and let the engine cool.
Never remove the coolant reservoir cap while the engine is
running or hot.
40
40
80
120
160
200
20
1
2
3
4
5
6
7
60
80
100
120
MPH
RPMX1000
THEFT
TRAC
ACTIVE
TRAC
OFF
TEMP
H
F
FUEL
E
km/h
BRAKE
mi
O/D
OFF
CHECK
FUEL
CAP
TEMP
H
Instrument Cluster
14
Odometer: Registers the total
kilometers (miles) of the vehicle.
Trip odometer: Registers the
kilometers (miles) of individual
journeys. To reset, depress the
control.
Low tire warning reset: May be
used to reset the Low Tire Warning
System, refer to Low Tire Warning in the Maintenance and
Specifications chapter.
Tachometer: Indicates the engine
speed in revolutions per minute.
Driving with your tachometer
pointer continuously at the top of
the scale may damage the engine.
Fuel gauge: Indicates
approximately how much fuel is left
in the fuel tank (when the ignition
is in the ON position). The fuel
gauge may vary slightly when the
vehicle is in motion or on a grade.
The arrow near the fuel pump icon
indicates which side of the vehicle
the fuel filler door is located.
Refer to Filling the tank in the Maintenance and Specifications
chapter for more information..
1
2
3
4
5
6
7
RPMX1000
F
FUEL
E
Instrument Cluster
15
AM/FM STEREO
1. Seek: Press
/ to find the
next listenable station down/up the
frequency band.
2. Tune: Press
/ to manually
adjust the radio frequency down/up.
3. AM/FM: Press to choose a
frequency band in radio mode.
4. Memory preset buttons: To set
a station: Select frequency band
AM/FM1/FM2; tune to a station,
press and hold a preset button until sound returns.
AM/FM
1 2 3 4
Entertainment Systems
16
5. Power/volume: Press to turn
ON/OFF; turn to increase or
decrease volume levels.
6. Tone: Press TONE until the
desired level Bass, Treble, Fade
appears on the display. Turn the
volume control to raise/lower the
levels, or to move the audio sound
from the right to left or the front to
back (if equipped).
7. CLK (Clock): To set the hour,
press and hold CLK until CLOCK
SET appears in the display. Press
SEEK to decrease
or
increase
the hours.
To set the minute, press and hold CLK until CLOCK SET appears in the
display. Press TUNE to decrease
or increase the minutes.
VOL
PUSH
ON
TONE
CLK
VOL
PUSH
ON
T
O
N
E
C
L
K
Entertainment Systems
17
AM/FM STEREO CASSETTE
1. Balance: Press to shift sound to
the left/right speakers.
2. Fade: Press to shift sound to the
rear/front speakers.
3. CLK: To set the hour, press and
hold CLK. Then press SEEK to
decrease
or increase the
hours.
To set the minute, press and hold CLK and press TUNE to decrease
or increase the minutes.
SCAN
BASS TREB BAL FADE
SIDE
EJ
REW FF
1 - 2
TAPE
AMS
SEEK
TUNE
AM
FM
CLK
123456
FM1
ST
13 14 15 16 17 1 234
VOL - PUSH ON
12
11
10
9
65
8
7
CLK
Entertainment Systems
18
4. Tape AMS: In tape mode, press
and hold to activate Automatic
Music Search (allows you to quickly
locate the beginning of the tape selection being played or to skip to the
next selection). Then, press REW (for the beginning of the current
selection) or FF (to advance to the next selection). The tape MUST have
a blank section of at least four seconds duration between programs.
5. Side 1–2: Press to change tape
direction.
6. REW (rewind): Press to rewind
the tape.
FF (fast forward): Press to
advance the tape.
7. Memory preset buttons: To set
a station: Select frequency band
AM/FM1/FM2; tune to a station,
press and hold a preset button until sound returns.
8.
Dolby noise reduction: Works in tape mode only. Reduces tape
noise and hiss; press to activate/deactivate.
9. Scan: Press SCAN to hear a brief
sampling of all listenable radio
stations or all tape selections. Press
again to stop.
10. Tune: Works in radio mode only.
Press TUNE
/ to change
frequency down/up
11. Seek: Press and
release
/ for previous/next
strong station, selection or track.
TAPE
AMS
SIDE 1 - 2
REW
FF
Entertainment Systems
19
12. Power/volume: Press to turn
ON/OFF; turn to increase or
decrease volume levels.
13. AM/FM: Press to choose a
frequency band in radio mode.
14. Bass: Press
/ to
decrease/increase the bass output.
15. Treble: Press
/ to
decrease/increase the treble output.
16. EJ (Eject): Press to eject a
tape.
17. Cassette door: Insert a cassette into the cassette door.
EJ
Entertainment Systems
20
/