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  7. PowerPlex 40V Max Standard 90 WH Battery Pack
PowerPlex 40V Max Standard 90 WH Battery Pack

Toro PowerPlex 40V Max Standard 90 WH Battery Pack, PowerPlex 40V Max Standard 180 WH Battery Pack, PowerPlex 40V Max Standard Charger User manual

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FormNo.3417-974RevC
PowerPlex
™
40VMAXStandard
BatteryPack/Charger
ModelNo.88540—SerialNo.318000001andUp
ModelNo.88541—SerialNo.318000001andUp
ModelNo.88542—SerialNo.318000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3417-974*C
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
Introduction
Thisbatterypack/chargerisintendedtobeused
byresidentialhomeowners.BatterychargerModel
88542isdesignedprimarilytochargebatterypack
Models88540and88541.Itisnotdesignedtocharge
anyotherbatteries.
BatterypackModels88540and88541aredesigned
primarilyforuseinmostPowerPlex™products.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,completewarrantydetails,ortoregisteryour
product.
Safety
IMPORTANTSAFETY
INSTRUCTIONS—SAVE
THESEINSTRUCTIONS.
SAVETHESEINSTRUCTIONS—Thismanual
containsimportantsafetyandoperatinginstructions
forbatterypackModels88540/88541andbattery
chargerModel88542.
Beforeusingthebatterycharger,readallinstructions
andcautionarymarkingsonthebatterycharger,
batterypack,andproductusingthebatterypack.
CAUTION—Toreduceriskofinjury,chargebattery
packModels88540and88541withbatterycharger
Model88542only.Otherbrandsofbatterypacksmay
burst,causingpersonalinjuryanddamage.
ThisdevicecomplieswithPart15oftheFCCrules.
Operationissubjecttothefollowing2conditions:(1)
thisdevicemaynotcauseharmfulinterference;and
(2)thisdevicemustacceptanyinterferencereceived,
includinginterferencethatmaycauseundesired
operation.
Warning
•Usethebatterychargerindoorsonly.
•Donotrechargenon-rechargeablebatteries.
•Checkprioruseiftheoutputvoltageandcurrent
ofthebatterychargerissuitableforchargingthe
batterypack.
•Donotusethechargerinthecircumstancesthat
theoutputpolaritydoesnotmatchtheloadpolarity.
•Ifthesupplycordisdamaged,havethe
manufactureroritsserviceagentorasimilar
qualiedpersonreplaceitinordertoavoida
hazard.
•Donotopenthecovermayunderany
circumstances.Ifthecoverisdamaged,donot
usetheadaptor.
•Disconnectthesupplybeforemakingorbreaking
theconnectionstothebattery.
•Thisappliancecanbeusedbypersonswith
reducedphysical,sensory,ormentalcapabilities
oralackofexperienceandknowledgeifthey
aresupervisedorinstructedconcerningusing
theappliancesafelyandunderstandthehazards
involved.
•Childrenshallnotplaywiththeappliance.
•Childrenshallnotcleanormaintaintheappliance
withoutsupervision.
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedinChina
AllRightsReserved
DANGER
Pluggingthebatterychargerintoanoutlet
thatisnot120Vcancausereorelectric
shock.
•Donotplugthebatterychargerintoan
outletotherthan120V.
•Foraforeignconnection,usean
attachmentplugadapteroftheproper
congurationforthepoweroutletif
needed.
CAUTION
Thebatterypackmaypresentariskofreor
chemicalburnifmistreated.
•Donotdisassemblethebatterypack.
•Donotheatthebatterypackabove70°C
(158°F)orincinerateit.
•Replacethebatterypackwithagenuine
Torobatterypackonly;usinganother
batterypackmaycauseareorexplosion.
•Keepbatterypacksoutofthereachof
childrenandintheoriginalpackaginguntil
theyarereadytouse.
CAUTION
Disposeofausedbatterypackpromptly.
Disposeoflithium-ionbatteriesatarecycling
centerdesignatedforbatteryrecycling.
CAUTION
Overheatingabatterypackcancausereand
severeburns.
Donotopen,crush,heatabove70°C(158°F),
orincinerate.Followtheinstructionsfor
recyclingthebatterypack.
DANGER–TOREDUCE
THERISKOFFIRE
ORELECTRICSHOCK,
CAREFULLYFOLLOW
THESEINSTRUCTIONS.
3
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
SymbolDesignation/Explanation
ClassII
Forindooruseonly
Beforecharging,readthe
instructions
Currentfuse
Correctdisposalofthisproduct
Thismarkingindicatesthat
thisbatterychargerand
batterypackshouldnotbe
disposedwithotherhousehold
wastesthroughouttheEU.
Topreventpossibleharmto
theenvironmentorhuman
healthfromuncontrolled
wastedisposal,recycleit
responsiblytopromotethe
sustainablereuseofmaterial
resources.Toreturnyour
useddevice,pleaseusethe
returnandcollectionsystems
orcontacttheretailerwhere
theproductwaspurchased.
Theycantakethisproduct
forenvironmentallysafe
recycling.
decal136-2471
136-2471
Model88540
decal136-2472
136-2472
Model88541
decal136-2473
136-2473
decal136-2476
136-2476
1.Thebatterypackis
charging.
3.Thebatterypackistoo
warm.
2.Thebatterypackisfully
charged.
4.Replacethebatterypack.
decal136-2539
136–2539
1.Chargethebatterywherethetemperatureisbetween0°C
and40°C(32°Fand104°F).
4
Setup
MountingtheBattery
Charger(Optional)
Ifdesired,mountthebatterychargersecurelyona
wallusingthewall-mountkeyholesonthebackof
thecharger.
Mountitindoors(suchasagarageorotherdryplace),
nearapoweroutlet,andoutofthereachofchildren.
RefertoFigure1forassistanceinmountingthe
charger.
Note:Slideandtwistthechargeroverthe
appropriatelypositionedhardwaretosecurethe
chargerinplace(hardwarenotincluded).
g194202
Figure1
ProductOverview
Specications
BatteryCharger
Model88542
Type40VMAXLithium-IonBattery
Charger
Input
100to120VAC50/60HzMax
3.0A
Output41.8VMAXDC2.5A
BatteryPack
Model8854088541
Voltagepercell3.6V3.6V
Numberofcells
1020
Batterypack
voltage
36V36V
Batterypack
capacity
2.5Ah5.0Ah
Batterymanufacturerrating=40Vmaximumand36Vnominal.
Actualvoltagevarieswithload.
AppropriateTemperatureRanges
Chargethebatteryat0°C(32°F)to40°C(104°F)*
Useproductsat
-15°C(5°F)to60°C(140°F)
Storeproductsat-15°C(-5°F)to60°C(140°F)
UnplugthechargerifBelow0°C(32°F)orabove
40°C(104°F)
*Chargingtimewillincreaseifyoudonotchargethe
batterywithinthisrange.
Storethetool,batterypack,andbatterychargerinan
enclosedclean,dryarea.
5
Operation
ChargingtheBatteryPack
Important:Thebatterypackisnotfullycharged
whenyoupurchaseit.Beforeusingthetoolfor
thersttime,placethebatterypackinthecharger
andchargeituntiltheLEDdisplayindicatesthe
batterypackisfullycharged.Readallsafety
precautions.
Important:Chargethebatterypackonlyin
temperaturesthatarewithintheappropriate
range;refertoSpecications(page5).
Note:Atanytime,pressthebattery-charge-indicator
buttononthebatterypacktodisplaythecurrent
charge(LEDindicators).
1.Makesurethattheventsonthebatteryareclear
ofanydustanddebris.
2.Lineupthecavityinthebatterypack(Figure2)
withthetongueonthecharger.
g228487
Figure2
Model88540
1.Batterypackcavity4.Battery-charge-indicator
button
2.Batterypackterminals
5.LEDindicators(current
charge)
3.Batterypackventingareas
g228488
Figure3
Model88541
1.Batterypackcavity
5.LEDindicators(current
charge)
2.Batterypackterminals6.Handle
3.Batterypackventingareas7.Flashlight
4.Battery-charge-indicator
button
8.USBport(notshown;
locatedunderhandle)
Note:Quicklypressthe
battery-charge-indicatorbuttontwicetoturnthe
ashlightonoroff(batterypackModel88541
only).Theashlightautomaticallyshutsoffafter
approximately60minutesofuse.
Note:TheUSBportisprovidedforyour
conveniencetochargemostsmallelectronics,
suchasyourcellphoneortablet(batterypack
Model88541only).
3.Makesurethattheventsonthebatterycharger
areclearofanydustanddebris.
4.Slidethebatterypackintothechargeruntilitis
fullyseated(Figure4).
6
g194423
Figure4
1.Chargerventingareas
3.Rightindicatorlight
2.Leftindicatorlight
5.Toremovethebatterypack,slidethebattery
backwardoutofthecharger.
6.RefertothefollowingtabletointerprettheLED
indicatorsonthebatterycharger.
LeftLight
RightLight
Indicates:
Off
Red
Chargerison;nobattery
packinserted
RedRedBatterypackischarging
Green
RedBatterypackischarged
Orange
RedBatterypackistoowarm
RedBlinkingRedReplacethebatterypack
InstallingtheBatteryPack
Important:Operatethebatterypackonlyin
temperaturesthatarewithintheappropriate
range;refertoSpecications(page5).
1.Makesurethattheventsonthebatteryareclear
ofanydustanddebris.
2.Lineupthecavityinthebatterypackwiththe
tongueonthetool.
3.Graspthetriggerhandle.
4.Slidethebatterypackintothetooluntilthe
batterylocksintothelatch(Figure5).
g189881
Figure5
(Trimmershown)
1.Batterylatch
RemovingtheBatteryPack
Pressthebatterylatchonthetooltoreleasethe
batterypackandslidethebatterypackoutofthetool
(Figure6).
g192774
Figure6
(Trimmershown)
1.Batterylatch
7
Maintenance
Maintenanceandservicingarenotrequiredunder
normalconditions.
Whenyoucleanthesurfaceoftheequipment,wipeit
onlywithadrycloth.
Donotdisassembletheequipment;ifitisdamaged,
contactyourAuthorizedServiceDealer.
Storage
Important:Storethetool,batterypack,and
chargeronlyintemperaturesthatarewithinthe
appropriaterange;refertoSpecications(page5).
Important:Ifyouarestoringthetoolforayear
orlonger,removethebatterypackfromthetool
andchargethebatterypackuntil2or3LED
indicatorsturnblueonthebattery.Donotstorea
fullychargedorfullydepletedbattery.Whenyou
arereadytousethetoolagain,chargethebattery
packuntiltheleftindicatorlightturnsgreenon
thechargerorall4LEDindicatorsturnblueon
thebattery.
•Disconnecttheproductfromthepowersupply
(i.e.,removetheplugfromthepowersupplyorthe
batterypack)andcheckfordamageafteruse.
•Cleanallforeignmaterialfromtheproduct.
•Whennotinuse,storethetool,batterypack,and
batterychargeroutofthereachofchildren.
•Keepthetool,batterypack,andbatterycharger
awayfromcorrosiveagents,suchasgarden
chemicalsandde-icingsalts.
•Toreducetheriskofseriouspersonalinjury,do
notstorethebatterypackoutsideorinvehicles.
•Storethetool,batterypack,andbatterycharger
inanenclosedclean,dryarea.
PreparingtheBatteryPack
forRecycling
Important:Uponremoval,covertheterminalsof
thebatterypackwithheavy-dutyadhesivetape.
Donotattempttodestroyordisassemblethe
batterypackorremoveanyofitscomponents.
Recycleorproperlydisposeoflithium-ionbattery
packsatabatteryrecyclingfacility.
Formoreinformationonrecyclinglithium-ion
batterypacksandtolocatethebattery
recyclingfacilityclosesttoyou,visit
www.Call2Recycle.org(USandCanadaonly).
IfyouarelocatedoutsideoftheUSand
Canada,pleasecontactyourauthorizedT oro
distributor.
8
Troubleshooting
Performonlythestepsdescribedintheseinstructions.Allfurtherinspection,maintenance,andrepairwork
mustbeperformedbyanauthorizedservicecenterorasimilarlyqualiedspecialistifyoucannotsolvethe
problemyourself.
Problem
PossibleCauseCorrectiveAction
1.Thebatterypackisonthecharger.
1.Removethebatterypackfromthe
charger.
2.Thebatterypackisoverorunderthe
appropriatetemperaturerange.
2.Movethebatterypacktoaplace
whereitisdryandthetemperatureis
between0°C(32°F)and40°C(104°F).
Theashlightdoesnotturnon(battery
packModel88541only).
3.Thebatterypackvoltageislow.3.Placethebatterypackonthecharger.
1.Thebatterypackisonthecharger.
1.Removethebatterypackfromthe
charger.
2.Thebatterypackisoverorunderthe
appropriatetemperaturerange.
2.Movethebatterypacktoaplace
whereitisdryandthetemperatureis
between0°C(32°F)and40°C(104°F).
3.Thebatterypackvoltageislow.3.Placethebatterypackonthecharger.
TheUSBportdoesnotwork(batterypack
Model88541only).
4.TheUSBportisnotcompatiblewithall
smallelectronicdevices.
4.UsetheUSBporttochargeadifferent
smallelectronicdevice.
Thebatterypackloseschargequickly.1.Thebatterypackisoverorunderthe
appropriatetemperaturerange.
1.Movethebatterypacktoaplace
whereitisdryandthetemperatureis
between0°C(32°F)and40°C(104°F).
1.Thebatterychargerisoverorunder
theappropriatetemperaturerange.
1.Unplugthebatterychargerandmove
ittoaplacewhereitisdryandthe
temperatureisbetween0°C(32°F)
and40°C(104°F).
Thebatterychargerisnotworking.
2.Theoutletthatthebatterychargeris
pluggedintodoesnothavepower.
2.Contactyourlicensedelectricianto
repairtheoutlet.
1.Thereismoistureontheleadsofthe
batterypack.
1.Allowthebatterypacktodryorwipeit
dry.
Thetooldoesnotrunorruncontinuously.
2.Thebatteryisnotfullyinstalledintothe
tool.
2.Removeandthenreplacethebattery
intothetoolmakingsurethatitisfully
installedandlatched.
Thebatterypackshowsonly3LED
indicatorsafteronlyafewsecondsof
usingafullychargedbattery.
1.Thisisanormaloccurrence.
1.Stopthetoolandpressthe
battery-charge-indicatorbuttonor
theremovethebatteryfromthetoolto
displaytheactualbatterycharge.
All4LEDindicatorsareblinkingon
thebatterypackafteryoupressthe
battery-charge-indicatorbuttononthe
batterypackandthecurrentcharge
displays(whenthebatterypackisnotin
use).
1.Thebatterypackisoverorunderthe
appropriatetemperaturerange.
1.Movethebatterypacktoaplace
whereitisdryandthetemperatureis
between0°C(32°F)and40°C(104°F).
All4LEDindicatorsareblinkingonthe
batterypackafterreleasingthetrigger
(whenthebatterypackisinuse).
1.Thebatterypackisoverorunderthe
appropriatetemperaturerange.
1.Movethebatterypacktoaplace
whereitisdryandthetemperatureis
between0°C(32°F)and40°C(104°F).
2LEDindicatorsareblinkingon
thebatterypackafteryoupressthe
battery-charge-indicatorbuttononthe
batterypackandthecurrentcharge
displays(whenthebatterypackisnotin
use).
1.Thereisadifferenceinvoltage
betweencellsinthebatterypack.
1.Placethebatteryonthechargeruntil
itisfullycharged.
2LEDindicatorsareblinkingonthe
batterypackafterreleasingthetrigger
(whenthebatterypackisinuse).
1.Thereisadifferenceinvoltage
betweencellsinthebatterypack.
1.Placethebatteryonthechargeruntil
itisfullycharged.
9
Problem
PossibleCauseCorrectiveAction
1LEDindicatorisblinkingonthebattery
pack.
1.Thebatterypackvoltageislow.1.Placethebatterypackonthecharger.
Itisdifculttoremovethebatterypack
fromthetool.
1.Thebatterypack/toolisneworthere
iscorrosioninthebatteryterminals
and/ortheterminalsonthetool.
1.Cleantheterminalsonthebatteryand
thetool.Thenapplydielectricgrease
tothebatteryterminals;donotuse
anyothertypeoflubricantasitcan
damagetheterminals.
10
Notes:
/