Emerson 600 & 1000W User manual

Emerson
Brand
Emerson
Model
600 & 1000W
Category
Power supply units
Type
User manual

This manual is also suitable for

SMP Series
600 & 1000W
Installation Guide
Technical Services
U.S.A................................................................ (800) 377-4384
International………………………………………(847) 268-6000
www.solaheviduty.com
While every precaution has been taken to ensure accuracy
and completeness in this manual, Sola/Hevi-Duty assumes no
responsibility, and disclaims all liability for damages resulting from
use of this information or for any errors or omissions.
© 2007 Sola/Hevi-Duty. All rights reserved throughout the world.
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® Sola/Hevi-Duty name and logo are registered trademarks of EGS
Electrical Group, LLC. All names referred to are trademarks or
registered trademarks of their respective owners.
P/N: A272-099
Rev. 2 (September 26, 2007)
- 1 -- 12 -
Table of Contents
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Product Registration
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Warranty Information
Please see enclosed “Terms & Conditions and Sales
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Output Module Connectors
SMP9 - MECHANICAL DRAWING
'A' MODULE - SINGLE OUTPUT
VOLTAGE ADJUST
LOGIC CONNECTOR
10
9
2
1
-
+
N0. 6 HARDWARE,
0.375 CENTERS
OUTPUT HARDWARE
'B' MODULE - SINGLE OUTPUT
10
2
9
1
M4 X 0.7 THD
OUTPUT HARDWARE
VOLTAGE ADJUST
LOGIC CONNECTOR
+
-
2X 1/4-28 BOLT
TORQUE TO
40 IN-LBS MAX
VOLTAGE ADJUST
LOGIC CONNECTOR
2
910
+
_
'C' MODULE - SINGLE OUTPUT
C1 to CF - Low Voltage
10
2
+
9
1
-
LOGIC CONNECTOR
M4 X 0.7 THD
OUTPUT HARDWARE
VOLTAGE ADJUST
'C' MODULE - SINGLE OUTPUT
CK to C9 - High Voltage
8
4
10
9
2
1
5
1
DUAL OUTPUT POWER CONNECTOR
VOLTAGE ADJUST
LOGIC CONNECTOR
'D' MODULE - DUAL OUTPUT
1
5
10
4
8
2
+
9
1
-
MULTI OUTPUT
LOGIC CONNECTOR
M4 X 0.7 THD
OUTPUT HARDWARE
POWER
CONNECTOR
'E' MODULE - TRIPLE OUTPUT
VOLTAGE ADJUST
'G' MODULE - DUAL OUTPUT
NO. 6 HARDWARE
0.375 CENTERS
+
-
+
-
3
4
2
1
OUTPUT HARDWARE
VOLTAGE ADJUST
VOLTAGE ADJUST
'H' MODULE - SINGLE OUTPUT
+
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NO. 6 HARDWARE
0.375 CENTERS
OUTPUT HARDWARE
VOLTAGE ADJUST
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Output Voltage 'HSHQGHQWRQPRGXOHVHOHFWHG
Hold Up Time PVPLQ9+]
Ripple and Noise P9RUSNSNZKLFKHYHULVJUHDWHU
Line Regulation 7\SLFDOO\PD[LPXP
Load Regulation 6LQJOHRXWSXWPRGXOHVRXWSXWRIGXDOWULSOHRXWSXW
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Overvoltage ProtectionRIQRPLQDORXWSXWIRUDOOVLQJOHRXWSXWVDOO
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Overload Protection PD[RIQRPLQDOUDWLQJ
7HPS&RHI¿FLHQW &
Inhibit,QKLELWVPRGXOHRXWSXWYROWDJHZLWKDORJLFµORZ¶
VLJQDODSSOLHG
Remote Sense &RPSHQVDWHVIRUXSWR9GURSRQVLQJOHRXWSXW
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Current Sharing 6LQJOHZLUHSDUDOOHOFXUUHQWVKDUH
Power Fail $SSUR[PV
DC OK 'HWHFWVDGURSLQRXWSXWYROWDJH
Aux. Outputs 9IDQRXWSXW
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Output Module Connector Aux. Output Mating Connector
A
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D
E
G
+
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-
-
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-
-
0ROH[
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0ROH[
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Total Power Rating
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Mechanical Drawings
Output Voltage Adjustment
$OO603VHULHVRXWSXWVDUHDGMXVWDEOHXVLQJDµWULPSRW¶$Q\RXWSXWFDQEH
DGMXVWHGZLWKLQDUDQJH7KHDX[LOLDU\RXWSXWV9DQG9RIWKH8VOLPOLQH
GXDODQG7WULSHRXWSXWPRGXOHVDUHFRQWLQXRXVO\DGMXVWDEOHIURPWRYROWV
SMP6 - MECHANICAL DRAWING
 
Application Notes
Cooling
7KH603VHULHVRIFRQ¿JXUDEOHSRZHUVXSSOLHVDUHGHVLJQHGWRRSHUDWHDWUDWHG
SRZHURYHUDQDPELHQWWHPSHUDWXUHUDQJHRI&)RUPRVWPRGHOVRSHUDWLRQ
IURPWR&LVSRVVLEOHZLWKGHUDWLQJRIWKHRXWSXWSRZHU
7KHIDQVDUHSRVLWLRQHGWRGLUHFWDLUWKURXJKWKHXQLWLQWHUQDOO\DORQJLWVORQJLWXGLQDO
D[LVIURPWKHIDQHQGWRZDUGVWKHRXWSXWFRQQHFWRUHQG,WLVLPSRUWDQWWRFRQVLGHU
VXI¿FLHQWH[LWDLUÀRZFOHDUDQFHZKHQSRVLWLRQLQJIDQHTXLSSHG603SRZHUVXSSOLHV
LQWKHHQGDSSOLFDWLRQ,QDOOFDVHVWKHFRROLQJIDQVGLUHFWDLULQWRWKHSRZHUVXSSO\
7KHDLUH[LWVWKHRSHQHQGRUHQGV,QJHQHUDODFOHDUDQFHZLWKDFURVVVHFWLRQDO
DUHDODUJHUWKDQWKHIDQFURVVVHFWLRQZLOOEHDJRRGVWDUWIRUFRUUHFWFRROLQJ)RU
603VHULHVWKHFOHDUDQFHRIWKHQHDUHVWFKDVVLVVXUIDFHIURPWKHLQOHW
VXUIDFHRIWKHIDQVVKRXOGEHDWOHDVWRQHLQFKZLWKDVLPLODUPLQLPXPDWWKH
RXWOHWHQG
PRGXOHFRQWUROFLUFXLWZKLFKGHWHUPLQHVLIWKHRXWSXWYROWDJHLVFRUUHFW,IWKH
6HQVHSLQLVQRWFRQQHFWHGWRWKHORDGWKHSRZHUVXSSO\RQO\UHJXODWHVWKH
RXWSXWYROWDJHDWWKHRXWSXWFRQQHFWRURIWKHPRGXOH$Q\YROWDJHGURSDFURVV
RXWSXWFDEOHVRULVRODWLRQGLRGHVFDQQRWEHGHWHFWHGE\WKHPRGXOHUHJXODWLQJ
FLUFXLW+RZHYHULIWKH6HQVHSLQLVFRQQHFWHGE\ZLUHWRWKHDFWXDOSRLQWRI
ORDGWKHYROWDJHRQWKH6HQVHZLUHZLOOEHWKHDFWXDOYROWDJHDWWKHORDGDQGWKH
UHJXODWLQJFLUFXLWLQWKHPRGXOHFDQVHQVHWKLVSRLQWIRUDFFXUDWHYROWDJHUHJXODWLRQ
FRQWURODWWKHORDGLWVHOI7KHSXUSRVHRIWKH6HQVHSLQLVWRSURYLGHDFFXUDWH
VHQVLQJDWWKHORDGWHUPLQDO7KHFRUUHVSRQGLQJSXUSRVHRIWKH6HQVHSLQ
LVGHVFULEHGEHORZ,IWKH6HQVHSLQLVQRWFRQQHFWHGWKHPRGXOHRSHUDWHV
QRUPDOO\EXWWKHYROWDJHUHJXODWLRQLVDWWKHPRGXOHRXWSXWWHUPLQDOUDWKHUWKDQWKH
SRLQWRIORDG'LDJUDPLOOXVWUDWHVXVHRIWKH6HQVHFRQQHFWLRQWRFRPSHQVDWH
IRUFDEOHORVVHVDQGDGLRGHGURSVRWKDWDFFXUDWHRXWSXWUHJXODWLRQLVSUHVHQWDW
WKHORDGLWVHOI
- Sense
7KH6HQVHSLQLVWKHFRQQHFWLRQWKDWLVXVHGE\WKHORZVLGHRIWKHPRGXOH
UHJXODWLRQFLUFXLWU\WRSURYLGHSUHFLVHUHJXODWLRQ,IWKH6HQVHSLQLVFRQQHFWHG
WRWKHDFWXDOSRLQWRIORDGWKHPRGXOHUHJXODWLRQFLUFXLWVZLOOFRPSHQVDWHIRU
YROWDJHORVVHVWKDWRFFXULQWKHUHWXUQFDEOHRIWKHPRGXOHRXWSXW6RODVWURQJO\
UHFRPPHQGVXVLQJVHSDUDWHUHWXUQVZKHUHPXOWLSOHRXWSXWVDUHXVHGRUZKHUH
PRGXOHVDUHSDUDOOHOHGIRULQFUHDVHGFXUUHQW7KLVEHFRPHVHVSHFLDOO\LPSRUWDQW
ZKHQWKH6HQVHOLQHVDUHFRQQHFWHG,IWKH6HQVHOLQHVDUHFRQQHFWHGWRWKHORDG
ZKHUHPXOWLSOHRXWSXWVVKDUHDFRPPRQUHWXUQFDEOHUHJXODWLRQZLOOEHDGYHUVHO\
DIIHFWHG7KLVFDQEHFRPHDVHYHUHSUREOHPZKHQORDGG\QDPLFVDUHSUHVHQW
2QPDQ\PRGXOHVWKHUHDUHPXOWLSOHSLQVIRUWKH6HQVHDQG6HQVHIXQFWLRQV
7KLVLVPHUHO\IRUHDVHRIPXOWLSOHFRQQHFWLRQVZKHQQHFHVVDU\$OO6HQVHSLQV
DUHZLUHGWRJHWKHULQWHUQDOO\DQGDOO6HQVHSLQVDUHZLUHGWRJHWKHULQWHUQDOO\
Connections
7KH/RJLFDQG&RQWUROIXQFWLRQVXVHYHU\ORZFXUUHQWIRURSHUDWLRQ7KXVODUJH
ZLUHVL]HLVQRWQHFHVVDU\:KHQZLULQJWKHPDWLQJFRQQHFWRUIRUWKHPRGXOH
ORJLFFRQQHFWRUXVHWKHZLUHVL]HLQWHQGHGIRUWKHFRQWDFWVUHFRPPHQGHGE\WKH
FRQQHFWRUPDQXIDFWXUHU
Output Connections
Detailed drawingsRIWKHFRQQHFWRUVIRUHDFK2XWSXW0RGXOHORFDWHGRQSDJH
Separate or Common Return
)RUHDFKRXWSXWWKHRXWSXWPRGXOHSURYLGHVDVHSDUDWHFRQQHFWLRQIRUERWKVXSSO\
DQGUHWXUQ7KLVRIIHUVLPSRUWDQWDGYDQWDJHVIRUFRQQHFWLQJWRWKHORDGDVQRWHG
EHORZ,WLVLPSRUWDQWWRVL]HWKHRXWSXWZLUHVFRUUHFWO\ZLWKUHVSHFWWRWKHPD[LPXP
FXUUHQWEHLQJFDUULHG$OVRWKHUHWXUQZLUHVQHHGWREHVL]HGDFFRUGLQJWRWKH
PD[LPXPFXUUHQWEHLQJFRQGXFWHGLQWKHUHWXUQZLUHV7KLVLVYHU\LPSRUWDQWZKHQ
DUHWXUQZLUHFDUULHVUHWXUQFXUUHQWIURPPRUHWKDQRQHVXSSO\ZLUHHJZKHQD
³FRPPRQUHWXUQ´FLUFXLWLVHPSOR\HG6RODUHFRPPHQGVWKDWRXWSXWZLUHVEHVL]HG
DWDPLQLPXPRIFLUFXODUPLOVSHUDPSDQGSURYLGHVWKHFDSDELOLW\RI
VHSDUDWHUHWXUQV
Remote Sense
:KHQFXUUHQWÀRZVIURPWKHSRZHUVXSSO\WRWKHORDGWKURXJKWKHRXWSXWZLUHVD
VPDOOYROWDJHGURSRFFXUVIURP,5ORVVHVLQWKHZLUH7KLVFDQEHFRPSHQVDWHG
IRUE\XVHRI5HPRWH6HQVHDVGLVFXVVHGEHORZ+RZHYHUZKHQWKHUHLVDUDSLG
FKDQJHLQORDGFXUUHQWDFRUUHVSRQGLQJYROWDJHÀXFWXDWLRQRFFXUVEHFDXVHRIWKLV
,5ORVVHIIHFW,IWKHFRPPRQUHWXUQW\SHRIFRQQHFWLRQEHWZHHQWKHSRZHUVXSSO\
DQGORDGVLVEHLQJXVHGÀXFWXDWLRQVLQORDGFXUUHQWLQRQHORDGFDQFDXVHYROWDJH
QRLVHRQWKHYROWDJHRIRWKHURXWSXWV6RODUHFRPPHQGVWKDWZKHUHIHDVLEOH
VHSDUDWHUHWXUQVIRUHDFKRXWSXWEHSURYLGHGIURPWKHSRZHUVXSSO\RXWSXWWRWKH
ORDG7KLVW\SHRIFRQQHFWLRQPLQLPL]HVYROWDJHÀXFWXDWLRQVRQRQHRXWSXWZKHQ
DQRWKHURXWSXWXQGHUJRHVUDSLGORDGFKDQJHV
Output Connection in Series
$Q\RXWSXWVFDQEHFRQQHFWHGLQVHULHVWRREWDLQWKHYROWDJHUHTXLUHG7KH
PD[LPXPFXUUHQWZLOOEHOLPLWHGWRWKHUDWLQJRIWKHORZHVWRXWSXW(*,ID9ROW
RXWSXWLVUHTXLUHGFRQQHFWLQJWKHRXWSXWVRI99#$DQG99#$LQ
VHULHVZLOOUHVXOWLQ9RXWSXWDWPD[$

6RPHEURDGSULQFLSOHVRIFRQQHFWLQJWKHSRZHUVXSSO\WRWKHORDGDUHLOOXVWUDWHGLQ
GLDJUDPV
• Diagram 1LOOXVWUDWHVFRQQHFWLQJDVLQJOHRXWSXWSRZHUVXSSO\VLQJOHPRGXOH
WRWKHORDG
Connection to Load

POWER SUPPLY LOAD
O
U
T
P
U
T
+
-
• Diagram 2LOOXVWUDWHVFRQQHFWLQJDWZRRXWSXWSRZHUVXSSO\XVLQJWKHFRPPRQ
UHWXUQFLUFXLWDUFKLWHFWXUH
POWER SUPPLY
LOAD
COMMON
RETURN
LOAD
O
U
T
P
U
T
O
U
T
P
U
T
1
2
+
+
-
-
• Diagram 3LOOXVWUDWHVFRQQHFWLQJDWZRRXWSXWSRZHUVXSSO\XVLQJWKH
UHFRPPHQGHGVHSDUDWHUHWXUQFLUFXLWDUFKLWHFWXUH
POWER SUPPLY
LOAD
LOAD
O
U
T
P
U
T
O
U
T
P
U
T
1
2
+
+
-
-
Connecting Output Modules in Parallel
,QFUHDVHGFXUUHQWDWDQ\RXWSXWYROWDJHFDQEHREWDLQHGE\SDUDOOHOLQJWKH
6036HULHVRXWSXWPRGXOHV6LQJOHRXWSXWPRGXOHVFDQHDVLO\EHSDUDOOHOHG
with another identicalVLQJOHRXWSXWPRGXOHIRUGRXEOHWKHRXWSXWFXUUHQWRIWKH
LQGLYLGXDOPRGXOHV$OOVLQJOHRXWSXWPRGXOHVFDQEHSDUDOOHOHGLQWKLVPDQQHU
$OVRWKHPDLQRXWSXWVRIPXOWLSOHRXWSXWPRGXOHVFDQEHSDUDOOHOHG+RZHYHULWLV
LPSRUWDQWWRUHPHPEHUWKDWSDUDOOHOLQJFDQRQO\EHGRQHEHWZHHQRXWSXWPRGXOHV
ZLWKWKHVDPHSDUWQXPEHUHJD8PRGXOHFDQRQO\EHSDUDOOHOHGZLWKDQRWKHU
8PRGXOH3DUDOOHOLQJFDQEHGRQHHLWKHUZLWKWZRLGHQWLFDOPRGXOHVLQWKHVDPH
SRZHUSODWIRUPRUZLWKLGHQWLFDOPRGXOHVLQDQRWKHUSRZHUSODWIRUP8SWRWKUHH
LGHQWLFDORXWSXWPRGXOHVFDQEHFRQQHFWHGLQSDUDOOHO
LQSXWSRZHUIDLOXUH7KHFLUFXLWLV2SHQ&ROOHFWRUDQGUHTXLUHVDSXOOXSUHVLVWRU
RQWKHV\VWHPVLGH1RPLQDOYDOXHIRUWKHSXOOXSZRXOGEHRKPVWR
YROWV7\SLFDOO\WKLVVLJQDOLVDVVHUWHGLQWLPHVRWKDWDERXWPLOOLVHFRQGVRIIXOO
SRZHURSHUDWLRQUHPDLQVDIWHU3RZHU)DLOVLJQDODVVHUWLRQ7KLVSLQFDQEHOHIW
RSHQZLWKRXWDGYHUVHDIIHFWRQRSHUDWLRQRIWKHPRGXOH7KH3RZHU)DLOVLJQDOLV
JHQHUDWHGIURPDFLUFXLWZKLFKPRQLWRUVWKHYROWDJHSUHVHQWRQWKHLQSXWHQHUJ\
VWRUDJHEXVVZKLFKLVWKHRXWSXWRIWKHSRZHUIDFWRUFRUUHFWLRQFLUFXLW:KHQWKH
EXVVGHFUHDVHVE\WKH3RZHU)DLOFLUFXLWLVDFWLYDWHG
Power Valid
7KH3RZHU9DOLGIHDWXUHLVD77/FRPSDWLEOHRXWSXWVWDWXVVLJQDOZKLFKLQGLFDWHV
WKDWWKHRXWSXWYROWDJHRIWKHPRGXOHLVZLWKLQUHJXODWLRQ7KHFLUFXLWLV2SHQ
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WRNQRZWKDWWKH3RZHU9DOLGVLJQDOLVDXWRPDWLFDOO\GHDVVHUWHGZKHQWKHSRZHU
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SURWHFWLRQWKHRXWSXWYROWDJHGURSVWRDYDOXHRXWRIWKHUHJXODWLRQEDQGWKH
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RQSURSHURSHUDWLRQRIWKHPRGXOH
Inhibit
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VZLWFKWKHPRGXOHRXWSXWRII7KLVSLQLV77/FRPSDWLEOH$ORJLFµ/RZ¶DSSOLHGWR
WKLVSLQZLOOFDXVHWKHPRGXOHWRVKXWRII5HOHDVHRIWKHµ/RZ¶FDXVLQJWKHSLQWR
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ZLOOFDXVHWKH3RZHU9DOLGVLJQDOWRDVVHUWVLQFHWKHRXWSXWZLOOGURSWRQHDU]HUR
+RZHYHUDFWLYDWLQJWKH,QKLELWSLQRIDQ\RQHPRGXOHZLOOKDYHQRDIIHFWRQDQ\
RWKHUPRGXOH$OVRWKHPRGXOH,QKLELWSLQZLOOQRWFDXVH³JOREDO´VKXWWLQJGRZQ
RIWKHHQWLUHSRZHUVXSSO\/HDYLQJWKH,QKLELWSLQRSHQZLOODOORZWKHPRGXOHWR
RSHUDWHQRUPDOO\
Current Share
7KHFXUUHQWVKDUHSLQLVDFRQWUROSLQZKLFKZLOODFWLYDWHDIRUFHFXUUHQWVKDUH
FLUFXLWZLWKLQWKHPRGXOH7KLVFLUFXLWHOHFWURQLFDOO\IRUFHVDOOPRGXOHVZLWKFXUUHQW
VKDUHSLQVWLHGWRJHWKHUWRVKDUHRXWSXWFXUUHQWHTXDOO\8SWRWKUHHPRGXOHVFDQ
EHFRQQHFWHGWKLVZD\IRUHTXDOVKDULQJ$FFXUDF\RIVKDULQJGHSHQGVWRVRPH
H[WHQWRQZKHWKHURUQRWWKH6HQVHSLQVRIWKHPRGXOHVDUHXVHGVLQFHWKH
&XUUHQW6KDUHIXQFWLRQLVUHIHUHQFHGWRWKH6HQVHSRWHQWLDO)RURSWLPXPFXUUHQW
VKDUHDFFXUDF\6RODUHFRPPHQGVHLWKHUXVLQJWKHVKDUHSLQVLQWKHLULQWHQGHG
PDQQHUWRFRQWUROWKHYROWDJHDWWKHSRLQWRIORDGRUMXVWFRQQHFWLQJWKH6HQVH
SLQVEHWZHHQWKHWZRVKDUHGPRGXOHV
+ Sense
7KH6HQVHSLQLVDFRQQHFWLRQWKDWLVXVHGE\WKHPRGXOHFRQWUROFLUFXLWVIRU
SUHFLVHUHJXODWLRQ7HFKQLFDOO\WKHRXWSXWYROWDJHRIWKHSRZHUVXSSO\LVUHJXODWHG
ZLWKUHVSHFWWRWKH6HQVHSLQV7KH6HQVHSLQLVFRQQHFWHGWRWKH
 
• Diagram 4LOOXVWUDWHVWKHSDUDOOHOLQJRIWZRPRGXOHVLQWKHVDPHSODWIRUP
MODULE 1
MODULE 2
LOAD
SHARE PIN
SHARE PIN
+
-
-
+
• Diagram 5LOOXVWUDWHVWKHSDUDOOHOLQJRIWZRPRGXOHVLQGLIIHUHQWSODWIRUPV
MODULE 1
PLATFORM
1
PLATFORM
2
SHARE PIN
LOAD
SHARE PIN
MODULE 2
MODULE 1
MODULE 2
+
-
+
-
+
-
+
-
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POWER SUPPLY N
POWER SUPPLY +1
LOAD
POWER SUPPLY +2
SHARE PIN
SHARE PIN
SHARE PIN
ISOLATION
DIODE
ISOLATION
DIODE
ISOLATION
DIODE
ISOLATION
DIODE
+
-
+
-
+
-
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Logic Connector Pin Assignment
10 2
19
Pin Function Function
(All except D) (D modules Only)
 6HQVH 1RW8VHG
2 - Sense - Sense
 1RW8VHG 1RW8VHG
 &XUUHQW6KDUH 1RW8VHG
 1RW8VHG 1RW8VHG
 ,QKLELW ,QKLELW
 1RW8VHG 6HQVH
 3RZHU9DOLG 3RZHU9DOLG
 1RW8VHG *1'393)
 3RZHU)DLO 3RZHU)DLO
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5HGXQGDQWFRQQHFWLRQRI603SRZHUVXSSOLHVLVSHUIRUPHGE\FRQQHFWLQJWZR
PRGXOHVLQSDUDOOHOVRWKDWLIRQHPRGXOHRUSRZHUVXSSO\VKRXOGIDLOIRUDQ\
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Logic and Control Signals
Power Fail
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WKDWWKH$&LQSXWSRZHUWRWKHSRZHUVXSSO\LVLQDGHTXDWHWRVXSSRUWIXOOORDG
³%URZQRXW´RUKDVIDLOHGFRPSOHWHO\7KLVVLJQDOLV$FWLYH/RZWRLQGLFDWH
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Emerson 600 & 1000W User manual

Emerson
Brand
Emerson
Model
600 & 1000W
Category
Power supply units
Type
User manual
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