VERSATILE > INTEGRATED > OPEN > EFFICIENT
QUICK START GUIDE
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MACHINE OVERVIEW BEFORE FIRST RUN
LCD DISPLAY ICONS
OVERVIEW PL900S
Front
!
Display
@
Milling chamber
#
Container
$
Storage drawer
Interior
!
Blank holder
@
Workpiece
#
Milling spindle
$
Swarf sieve
%
Door
^
Container cap
&
Filter housing
Operational display
!
Start/Stop touch-button
@
Indication
#
Back/Menu touch-button
$
Touch-buttons for menu selections
Rear
!
Slot for SD memory card
@
Ethernet interface
#
USB data port
$
WLAN antenna
%
Fuse compartment
^
Power supply connection
&
Main switch
For detailled information for installing the PL900S (Weight/
Dimensions/clearance…) please read the manual – chapter 5.1.
Connect the PL900S Mill Power Supply Connection on the rear
using the supplied US Power Cord.
Turn on the Power Switch at the rear to start the PL900S Mill.
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4
Maintenance
Housing Language
Tool Deposit Move up
Service
Collet Connection
Pump
On/Off
Move down
Tools
Water
Container
Mill
Settings
Calibration
Settings
Info
Reset
1
MATERIAL AND TOOL HOLDER HOLDER CHANGE
LOADING A BLOCK
!
Fastening screw for blank holder
Loosen fastening screw
!
.
Pull off the blank holder toward the right.
Clean the locating bore and surfaces.
Check the pin on the blank holder to
be mounted and clean, if required.
Slide the blank holder to be mounted with
the pin to the stop in the locating bore.
To change the blank holder:
With the door shut, select DEPOSIT TOOL
function at the operational display. The
current tool is placed down. The blank
holder moves to the change position.
Insert the selected blank into the blank
holder.
Tighten the screws with the Allen key
provided.
The blank holders and tools are colourcoded depending on application.
Make sure to observe colour assignment (e.g., orange tools to orange
holder). Do not mix differently colour-coded blank holders and tools.
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!
Screw for holder replacement
@
Screw for blank fastening
#
Blank holder
$
Blank
OPERATION OF THE MILL
1
TOOL CHANGE CLEAN THE INTERIOR (WEEKLY)
If you want to change the worn out Tool –
release the it from the marked slot in the
holder (magneticly fi xed) and insert the
new one.
You can monitor the Tool Abrasion in the
Tool menu. If a Tool is worn out – the Display
shows „100%“ on the screen.
Press the CLEANING button.
Start the cleaing with the YES button.
Clean spindle.
Spray maintenance oil on the spindle body.
When the spindle is clean:
Press the button
Press the INTERIOR button.
Open milling chamber door.
Clean milling chamber.
When the milling chamber is clean:
Press the button
Clean the front side of the blank holder
and the A-axis. Spray on maintenance
oil afterwards.
When the front side of the blank holder
is clean: Press the button
Clean the rear side of the blank holder
and the A-axis. Spray on maintenance
oil afterwards.
When the rear side of the blank holder
is clean: Press the button
Please perform the following steps:
With the buttons and select
the tool to be replaced (here 4A).
Press the YES button.
Press the button
Now the machine is ready for the next job.
Please read carefully the Instruction for use to prevent damages
on the machine.
CLEANING
SPINDLE SERVICE – CLEANING THE COLLET (WEEKLY)
Press the CLEANING button.
Press the COLLET button.
Press the YES button. The tool
is placed down in the tool holder.
Apply the black spindle wrench
%
to the collet.
Insert a milling tool into the open collet.
Using the spindle wrench, unscrew the
collet out of the spindle.
Clean the collet holder using the felt
cone
#
. The collet holder must be free
of shavings/chips and debris.
Clean the inside of the collet with
the fi ne collet brush
@
.
Apply a light coat of the collet grease
!
from the service set to the outer cone of
the collet. This improves the sliding proper-
ties and increases the clamping force
of the collet.
Screw the cleaned and lubricated collet
in reverse order to the stop back into
the spindle. Tighten collet only lightly.
When the tool was from the milling ma-
chine‘s blank holder: Place the tool proper-
ly positioned back into the blank holder.
Close milling chamber door.
Press button to switch back
to the cleaning menu.
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2.
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!
Collet grease
@
Collet brush
#
Felt cone
$
Ejector pin
%
Spindle wrench
NOTE: Only use the pro-
vided collet grease for
lubrication of the collet
cone. Do not use other
types of grease.
NOTE: Incorrect
installation!
To screw the collet into
the spindle, insert a tool
into the open collet.
CAUTION: Danger
of tool breakage!
Make sure to remove
the tool from the collet
chuck!
REPLACING COOLANT AND FILTER IN THE WATER TANK (WEEKLY)
CALIBRATION (MONTHLY)
Press the CLEANING button.
Press the TANK button.
Open tank cap with tank key.
Completely empty the water tank.
Open fi lter cap with tank key.
Clean tank with brush.
Rinse tank with clean water.
Remove the fi lter protection foil
from the new fi lter.
Mount new fi lter on fi lter cover.
Insert fi lter cap with fi lter into tank.
Lock fi lter cap with tank key.
Pour 125 ml of coolant/lubricant
concentrate into the container.
Pour 2 liters of water into the container.
Lock tank cap with tank key.
To distribute the liquid evenly in the tank
and to avoid air bubbles in the system:
Gently swivel tank.
Slide container to the stop into
the machine.
Press the Yes button. The circuit is
fl ushed and vented, the fi lter is wetted
with coolant/lubricant.
Pull container out of machine
and open tank cap.
Pour approx. 0.5 liters of water
into the tank.
Lock tank cap with tank key.
Slide tank to the stop into the machine.
Remove the tank.
!
Water Tank Cap
@
Tank
#
Filter Housing
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Please read carefully the Instruction for use
to perform the calibration.
MAINTENANCE SCHEDULE
DAT E WEEKLY MONTHLY
Clean: Interior of Milling
Chamber and Drain Screen
Change: Water Tank,
Coolant/Lubricant
and Filter
Clean: Spindle,
Collet, Collet Holder,
C/L Nozzles
Check: Calibration
For the week of Who Done Who Done Who Done Who Done
CLEANING
VERSATILE > INTEGRATED > OPEN > EFFICIENT
by �amanngirrbach
Manufacturer: Amann Girrbach AG
Koblach, Austria
www.idc.dental
All products produced and assembled
in Austria & Germany
hellblau.com 36169-FB DE 2019 09
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