FE4024 and FE4024V
VEHICULAR SWING GATE OPERATOR
INSTALLATION MANUAL
Your model may look different than the model illustrated in this manual.
THIS PRODUCT IS TO BE INSTALLED AND
SERVICED BY A TRAINED GATE SYSTEMS
TECHNICIAN ONLY.
Visit www.liftmaster.com to locate a
professional installing dealer in your
area.
This model is for use on vehicular passage gates
ONLY and not intended for use on pedestrian
passage gates.
This model is intended for use in Class I
vehicular swing gate applications.
119DW11 - ver. 1.0 - 11/2012
1
SAFETY
SAFETY SYMBOL AND SIGNAL WORD
REVIEW
When you see these Safety Symbols and Signal Words on the following pages, they
will alert you to the possibility of serious injury or death if you do not comply with
the warnings that accompany them. The hazard may come from something
mechanical or from electric shock. Read the warnings carefully.
When you see this Signal Word on the following pages, it will alert you to the
possibility of damage to your gate and/or the gate operator if you do not comply
with the cautionary statements that accompany it. Read them carefully.
IMPORTANT NOTE
• BEFORE attempting to install, operate or maintain the operator, you must read
and fully understand this manual and follow all safety instructions.
• DO NOT attempt repair or service of your gate operator unless you are an
Authorized Service Technician.
MECHANICAL
ELECTRICAL
SAFETY SYMBOL AND SIGNAL WORD REVIEW
TABLE OF CONTENTS
SAFETY 1
SAFETY SYMBOL AND SIGNAL WORD REVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . 1
UL325 MODEL CLASSIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SAFETY INSTALLATION INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
GATE CONSTRUCTION INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
REQUIRED ENTRAPMENT PROTECTION DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . 5
IMPORTANT SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
INTRODUCTION 7
OPERATOR SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
CARTON INVENTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
OPERATOR AND CONTROL PANEL DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . 8
PREPARATION 9
TOOLS AND MATERIALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
WIRING CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
SITE PREPARATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
INSTALLATION 10
INSTALL THE CONDUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
INSTALL THE PILLAR AND GATE BRACKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
INSTALL THE OPERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
ASSEMBLE THE TRANSMISSION AND DRIVE ARMS . . . . . . . . . . . . . . . . . . . . . . 12
INSTALL THE LIMIT SWITCHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
ATTACH THE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
MOUNT THE CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
WIRING 16
OVERVIEW OF CONTROL PANEL AND ELECTRONIC CARD . . . . . . . . . . . . . . . . . 16
WIRE THE OPERATOR(S) TO THE
CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
WIRE THE ENTRAPMENT PROTECTION DEVICES . . . . . . . . . . . . . . . . . . . . . . . . 18
WIRE THE ENTRAPMENT PROTECTION DEVICES . . . . . . . . . . . . . . . . . . . . . . . . 19
OPTIONAL WIRING 20
ACCESSORY POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
COMMAND AND CONTROL DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
WARNING DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
USING THE MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
FACTORY SETTINGS (DEFAULTS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
PROGRAMMING 22
BASIC SETUP FOR TYPICAL APPLICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
INSTALL AND PROGRAM THE
SECURITY+ 2.0™ RADIO CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
MENU DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
ADJUSTMENTS 27
MANUAL RELEASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
TEST PHOTOELECTRIC SENSORS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
MAINTENANCE 28
MAINTENANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
ADDITIONAL SERVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
TROUBLESHOOTING 30
DISPOSAL 30
DISPOSAL OF PACKING MATERIALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
DISPOSAL OF PRODUCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
REPAIR PARTS 31
WARRANTY 32
2
SAFETY UL325 MODEL CLASSIFICATIONS
UL325 MODEL CLASSIFICATIONS
CLASS I – RESIDENTIAL VEHICULAR GATE OPERATOR
A vehicular gate operator (or system) intended for use in a home of one-to four
single family dwellings, or a garage or parking area associated therewith.
UL325 ENTRAPMENT PROTECTION REQUIREMENTS
This chart illustrates the entrapment protection requirements for the UL325 classes.
GATE OPERATOR ENTRAPMENT PROTECTION
UL325 Classification Swing Gate Operator
Primary Type Secondary Type
CLASS I-CLASS IV A B1 or B2
In order to complete a proper installation you must satisfy the entrapment
protection chart shown. That means that the installation must have one primary
means of entrapment protection and one independent secondary means of
entrapment protection. Both primary and secondary entrapment protection
methods must be designed, arranged or configured to protect against entrapments
in both the open and close directions of gate travel.
For Example: For a gate system that is installed on a single-family residence
(UL325 Class I) you must provide the following: As your primary type of
entrapment protection you must provide
• Type A - Inherent (built into the operator) entrapment sensing and at least
one of the following as your secondary entrapment protection:
• Type B1 - Non-contact sensors such as photoelectric sensors,
• Type B2 - Contact sensors such as gate edges
NOTE: UL325 requires that all installations must have warning signs placed in plain
view on both sides of the gate to warn pedestrians of the dangers of motorized gate
systems.
3
SAFETY SAFETY INSTALLATION INFORMATION
SAFETY INSTALLATION INFORMATION
1. Vehicular gate systems provide convenience and security. Gate systems are comprised of many component parts. The gate operator is only one component. Each gate
system is specifically designed for an individual application.
2. Gate operating system designers, installers and users must take into account the possible hazards associated with each individual application. Improperly designed,
installed or maintained systems can create risks for the user as well as the bystander. Gate systems design and installation must reduce public exposure to potential
hazards.
3. A gate operator can create high levels of force in its function as a component part of a gate system. Therefore, safety features must be incorporated into every design.
Specific safety features include:
• Gate Edges • Guards for Exposed Rollers
• Photoelectric Sensors • Screen Mesh
• Vertical Posts • Instructional and Precautionary Signage
4. Install the gate operator only when:
a. The operator is appropriate for the construction and the usage class of the gate.
b. All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 4 feet (1.2 m) above the ground to prevent a 2-1/4
inches (6 cm) diameter sphere from passing through the openings anywhere in the gate, and in that portion of the adjacent fence that the gate covers in the open
position.
c. All exposed pinch points are eliminated or guarded, and guarding is supplied for exposed rollers.
5. The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening. The pedestrian access opening
shall be designed to promote pedestrian usage. Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the
vehicular gate.
6. The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of
entrapment. Swinging gates shall not open into public access areas.
7. The gate must be properly installed and work freely in both directions prior to the installation of the gate operator.
8. Controls intended for user activation must be located at least 6 feet (1.8 m) away from any moving part of the gate and where the user is prevented from reaching
over, under, around or through the gate to operate the controls. Outdoor or easily accessible controls shall have a security feature to prevent unauthorized use.
9. The Stop and/or Reset (if provided separately) must be located in the line-of-sight of the gate. Activation of the reset control shall not cause the operator to start.
10. A minimum of two (2) WARNING SIGNS shall be installed, one on each side of the gate where easily visible.
11. For a gate operator utilizing a non-contact sensor:
a. Reference owner’s manual regarding placement of non-contact sensor for each type of application.
b. Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle trips the sensor while the gate is still moving.
c. One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as the perimeter reachable by a moving gate or barrier.
12. For a gate operator utilizing a contact sensor such as an edge sensor:
a. One or more contact sensors shall be located where the risk of entrapment or obstruction exists, such as at the leading edge, trailing edge and post mounted both
inside and outside of a vehicular horizontal slide gate.
b. One or more contact sensors shall be located at the bottom edge of a vehicular vertical lift gate.
c. A hard wired contact sensor shall be located and its wiring arranged so the communication between the sensor and the gate operator is not subject to mechanical
damage.
d. A wireless contact sensor such as the one that transmits radio frequency (RF) signals to the gate operator for entrapment protection functions shall be located where
the transmission of the signals are not obstructed or impeded by building structures, natural landscaping or similar obstruction. A wireless contact sensor shall
function under the intended end-use conditions.
e. One or more contact sensors shall be located on the inside and outside leading edge of a swing gate. Additionally, if the bottom edge of a swing gate is greater than
6 inches (152 mm) above the ground at any point in its arc of travel, one or more contact sensors shall be located on the bottom edge.
f. One or more contact sensors shall be located at the bottom edge of a vertical barrier (arm).
4
SAFETY GATE CONSTRUCTION INFORMATION
GATE CONSTRUCTION INFORMATION
Vehicular gates should be installed in accordance with ASTM F2200: Standard Specification for Automated Vehicular Gate Construction. For a copy, contact ASTM directly at
610-832-9585 or www.astm.org.
1. GENERAL REQUIREMENTS
1.1 Gates shall be constructed in accordance with the provisions given for the
appropriate gate type listed, refer to ASTM F2200 for additional gate types.
1.2 Gates shall be designed, constructed and installed to not fall over more than
45 degrees from the vertical plane, when a gate is detached from the
supporting hardware.
1.3 Gates shall have smooth bottom edges, with vertical bottom edged
protrusions not exceeding 0.50 inches (12.7 mm) when other than the
exceptions listed in ASTM F2200.
1.4 The minimum height for barbed tape shall not be less than 8 feet (2.44 m)
above grade and for barbed wire shall not be less than 6 feet (1.83 m)
above grade.
1.5 An existing gate latch shall be disabled when a manually operated gate is
retrofitted with a powered gate operator.
1.6 A gate latch shall not be installed on an automatically operated gate.
1.7 Protrusions shall not be permitted on any gate, refer to ASTM F2200 for
Exceptions.
1.8 Gates shall be designed, constructed and installed such that their movement
shall not be initiated by gravity when an automatic operator is disconnected.
1.9 A pedestrian gate shall not be incorporated into a vehicular gate panel or
that portion of the adjacent fence that the gate covers in the open position.
2. SPECIFIC APPLICATIONS
2.1 Any non-automated gate that is to be automated shall be upgraded to
conform to the provisions of this specification.
2.2 This specification shall not apply to gates generally used for pedestrian
access and to vehicular gates not to be automated.
2.3 Any existing automated gate, when the operator requires replacement, shall
be upgraded to conform to the provisions of this specification in effect at
that time.
3. VEHICULAR HORIZONTAL SLIDE GATES
3.1 The following provisions shall apply to Class I, Class II and Class III vehicular
horizontal slide gates:
3.1.1 All weight bearing exposed rollers 8 feet (2.44 m), or less, above grade
shall be guarded or covered.
3.1.2 All openings located between 48 inches (1.22 m) and 72 inches (1.83 m)
above grade shall be designed, guarded or screened to prevent a 4 inch
(102 mm) diameter sphere from passing through the openings anywhere in
the gate, and in that portion of the adjacent fence that covers in the open
position.
3.1.3 A gap, measured in the horizontal plane parallel to the roadway, between a
fixed stationary object nearest the roadway, (such as a gate support post)
and the gate frame when the gate is in either the fully open position or the
fully closed position, shall not exceed 2-1/4 inches (57 mm), refer to ASTM
F2200 for Exception.
3.1.4 Positive stops shall be required to limit travel to the designed fully open and
fully closed positions. These stops shall be installed at either the top of the
gate, or at the bottom of the gate where such stops shall horizontally or
vertically project no more than is required to perform their intended
function.
3.1.5 All gates shall be designed with sufficient lateral stability to assure that the
gate will enter a receiver guide, refer to ASTM F2200 for panel types.
3.2 The following provisions shall apply to Class IV vehicular horizontal slide
gates:
3.2.1 All weight bearing exposed rollers 8 feet (2.44 m), or less, above grade
shall be guarded or covered.
3.2.2 Positive stops shall be required to limit travel to the designed fully open and
fully closed positions. These stops shall be installed at either the top of the
gate, or at the bottom of the gate where such stops shall horizontally or
vertically project no more than is required to perform their intended
function.
4. VEHICULAR HORIZONTAL SWING GATES
4.1 The following provisions shall apply to Class 1, Class II and Class III vehicular
horizontal swing gates:
4.1.1 Gates shall be designed, constructed and installed so as not to create an
entrapment area between the gate and the supporting structure or other
fixed object when the gate moves toward the fully open position, subject to
the provisions in the 4.1.1.1 and 4.1.1.2.
4.1.1.1 The width of an object (such as a wall, pillar or column) covered by a swing
gate when in the open position shall not exceed 4 inches (102 mm),
measured from the center line of the pivot point of the gate, refer to ASTM
F2200 for exception.
4.1.1.2 Except for the zone specified in Section 4.1.1.1, the distance between a
fixed object such as a wall, pillar or column, and a swing gate when in the
open position shall not be less than 16 inches (406 mm), refer to ASTM
F2200 for exception.
4.2 Class IV vehicular horizontal swing gates shall be designed, constructed and
installed in accordance with security related parameters specific to the
application in question.
5
To prevent SERIOUS INJURY or DEATH from a moving gate:
• Entrapment protection devices MUST be installed to protect anyone who may
come near a moving gate.
• Locate entrapment protection devices to protect in BOTH the open and close
gate cycles.
• Locate entrapment protection devices to protect between moving gate and
RIGID objects, such as posts or walls.
SAFETY REQUIRED ENTRAPMENT PROTECTION DEVICES
REQUIRED ENTRAPMENT PROTECTION DEVICES
An entrapment zone is every location or point of contact where a person can become entrapped between a moving gate and a stationary object. All gate operator systems
REQUIRE two independent entrapment protection systems for each entrapment zone. This operator contains an inherent (internal) entrapment protection system (the primary
entrapment protection system) and REQUIRES the addition of an external entrapment protection system (non-contact photoelectric sensor or contact safety edge sensor) for
EACH entrapment zone.
Your application may contain one or many entrapment zones. Property owners are obligated to test entrapment protection devices monthly.
!
3 Edge Contact Sensor Edge Sensor for Open Cycle Edge Sensor for Close Cycle
!
!
Sensor for Open Cycle
Sensor for Close Cycle
NON-CONTACT SENSORS
If the photoelectric sensor beam gets blocked while the gate is moving, the gate will stop and reverse. The gate will not be able to travel in that direction until the obstruction
is cleared. Use DIR10 photoelectric sensors.
CONTACT SENSORS (EDGE SENSORS)
If the electrically activated edge sensor comes in contact with an obstruction while the gate is moving, the gate will stop and reverse. The gate will not be able to travel in that
direction until the obstruction is cleared. Use model G65MGO20, G65MGR20 or G65MGS20.
6
To prevent SERIOUS INJURY or DEATH:
• READ AND FOLLOW ALL INSTRUCTIONS.
• Pinch points must be guarded at all times. Install enclosed-style gate tracks and
roller guards.
• Place screen mesh 4 feet (1.2 m) high on the gate to prevent access through
openings anywhere the gate may travel.
• Mount controls at least 6 feet (1.8 m) from the gate or ANY moving part of the
gate.
• Install Warning signs on EACH side of gate in PLAIN VIEW. Permanently secure
each Warning sign in a suitable manner using fastening holes.
• This operator is intended for vehicular use only. To prevent INJURY to
pedestrians, a separate pedestrian access should be supplied, visible from the
gate. Locate the pedestrian access where there is not a chance of INJURY at any
point during full movement of the gate.
• Contact sensors MUST be located at the leading and trailing edges, and post
mounted both inside and outside a horizontal slide gate. Non-contact sensors
such as photo eyes MUST be mounted across the gate opening and operate
during BOTH the open and close cycles.
• Entrapment protection devices MUST be installed to protect anyone who may
come near a moving gate.
• Locate entrapment protection devices to protect in BOTH the open and close
gate cycles.
• Locate entrapment protection devices to protect between moving gate and RIGID
objects, such as posts or walls.
• Too much force on gate will interfere with proper operation of safety reversal
system.
• NEVER increase force beyond minimum amount required to move gate.
• NEVER use force adjustments to compensate for a binding or sticking gate.
• If one control (force or travel limits) is adjusted, the other control may also
need adjustment.
• ANY maintenance to the operator or in the area near the operator MUST NOT
be performed until disconnecting the electrical power. Upon completion of
maintenance the area MUST be cleared and secured, at that time the unit may
be returned to service.
• Disconnect power at the fuse box BEFORE proceeding. Operator MUST be
properly grounded and connected in accordance with national and local
electrical codes.
• ALL electrical connections MUST be made by a qualified individual.
• DO NOT install ANY wiring or attempt to run the operator without consulting the
wiring diagram. We recommend that you install an edge sensor BEFORE
proceeding with the control station installation.
• ALL power wiring should be on a dedicated circuit and well protected. The
location of the power disconnect should be visible and clearly labeled.
• ALL power and control wiring MUST be run in separate conduit.
• NEVER let children operate or play with gate controls. Keep the remote control
away from children.
• Without a properly installed safety reversal system, persons (particularly small
children) could be SERIOUSLY INJURED or KILLED by a moving gate.
• ALWAYS keep people and objects away from the gate. NO ONE SHOULD CROSS
THE PATH OF THE MOVING GATE.
• The entrance is for vehicles ONLY. Pedestrians MUST use separate entrance.
• Test the gate operator monthly. The gate MUST reverse on contact with a rigid
object or reverse when an object activates the non-contact sensors. After
adjusting the force or the limit of travel, retest the gate operator. Failure to
adjust and retest the gate operator properly can increase the risk of INJURY or
DEATH.
• Use the manual disconnect release ONLY when the gate is not moving.
• KEEP GATES PROPERLY MAINTAINED. Read the owner’s manual. Have a
qualified service person make repairs to gate hardware.
• ALL maintenance MUST be performed by a trained professional.
• Activate gate ONLY when it can be seen clearly, is properly adjusted and there
are no obstructions to gate travel.
• SAVE THESE INSTRUCTIONS.
• To AVOID damaging gas, power or other underground utility lines, contact
underground utility locating companies BEFORE digging more than 18 inches
(46 cm) deep.
To protect against fire and electrocution:
• DISCONNECT power BEFORE installing or servicing operator.
For continued protection against fire:
• Replace ONLY with fuse of same type and rating.
IMPORTANT SAFETY INFORMATION
SAFETY
IMPORTANT SAFETY INFORMATION
7
OPERATOR SPECIFICATIONS
This model is intended for use in vehicular swing gate applications:
Gate Classifications: CLASS I
Main AC Supply: 120 Vac, 50/60Hz
Input Rating: 500 Watts at 120 Vac
Main Supply (Motor): 7.5 Amps at 24 Vdc
Maximum Torque: 320N
Cycle Time: 12 seconds 90 degree open@100% speed
15 seconds 90 degree close @ 100% speed
Gear ratio: 1/1152
Accessory Power: 24 Vac nominal Class II limited to 37W
Maximum Gate Weight/Length: 850 lbs. at 12 ft.
Maximum Opening: 110 degrees
Daily Cycle Rate AC power: Continuous duty
Ambient Temperature: -20°C to 55°C (-4°F to 131°F)
Fuse Protection Motor: 10 Amp
Fuse Protection Accessories: 2 A
Fuse Protection Control Board: 630 mA-F
Fuse Protection Electrolock: 3.15 A
Fuse Protection Line: 5 A
* The company CAME Cancelli Automatici is ISO 9001:2000 quality certified; it has
also obtained the ISO 14001 environmental safeguarding certification. CAME
engineers and manufactures all of its products in Italy.
This product complies with the following standards: UL-325 and CSA C22.2
NO.247-92.
INTRODUCTION OPERATOR SPECIFICATIONS + CARTON INVENTORY
Control Panel
CARTON INVENTORY
NOT SHOWN: Hardware and manual
Pillar Bracket
Operator (Gearmotor)
Cover
Side Panel
Side Support -
Power Cable
Side Panel
Side Support -
Transmission Arm
Transmission Arm Drive Arm
Gate Bracket
Straight Arm
with Guide
Warning Signs (2)
8
INTRODUCTION OPERATOR AND CONTROL PANEL DIMENSIONS
OPERATOR AND CONTROL PANEL DIMENSIONS
11.2"
(28.5 cm)
1.3"
(3.2 cm)
4.1"
(10.5 cm)
15.4"
(39 cm)
11.61" (29.48 cm)
12.60" (32 cm)
8.46" (21.48 cm) 9.45" (24 cm) 5.71"
4.72"
(11.98 cm)
(14.50 cm)
CONTROL PANEL
OPERATOR
6.8"
(17.2 cm) 9.8"
(24.8 cm)
7.3"
(18.5 cm)
2.9"
(7.3 cm) 5.5"
(14 cm)
1.9"
(4.8 cm)
9
SITE PREPARATION
INSTALLATION MUST BE PERFORMED BY AN EXPERT QUALIFIED PERSONNEL AND IN FULL COMPLIANCE WITH
CURRENT REGULATIONS. Gate must be constructed and installed according to ASTM F2200 standards.
Before installation, perform the following:
1 Make sure you have a suitable omnipolar cut-off device with contacts more than 1/32” in (3 mm) apart, and independent (sectioned off) power supply.
2 Make sure the structure of the gate is sturdy, the hinges work and that there is no friction between moving and non-moving parts.
3 Make sure that there is a mechanical stop for closing.
4 Check that any connections inside the container (that provide continuity to the safety circuit) are fitted with additional insulation compared to other internal live parts.
5 Make sure you have suitable tubing and conduits for the electrical cables to pass through and be protected against mechanical damage.
TOOLS AND MATERIALS + WIRING CHART + SITE PREPARATION
TOOLS AND MATERIALS
Make sure you have all the tools and materials required for the installation. The
installation should be completed in accordance with all national and local standards
and regulations.
The following tools may be needed for your installation:
PREPARATION
• Drill and Drill Bits
• Hack Saw
• Tape Measure
• Pliers
• Screwdrivers
• Shears
CONNECTION Cable length 3-32 ft. Cable length 32-65 ft. Cable length 65-98 ft.
120 V control panel power supply 3G x 14AWG 3G x 14AWG 3G x 10AWG
24 V motor power supply 2G x 14AWG 2G x 14AWG 2G x 10AWG
Flashing light 2 x 14AWG 2 x 14AWG 2 x 14AWG
Photocell transmitters 2 x 24AWG 2 x 24AWG 2 x 24AWG
Photocell receivers 4 x 14AWG 4 x 14AWG 4 x 14AWG
Accessories power supply 2 x 24AWG 2 x 24AWG 2 x 18AWG
Command and safety devices 2 x 24AWG 2 x 24AWG 2 x 24AWG
Antenna connection max. 65 ft.
Encoder connection max. 98 ft.
NOTE: If the length of the wire differs from that specified in the table, then you must determine the proper wire gauge based on the actual power draw of the devices
connected and the local electrical codes. For connections that require several, sequential loads, the sizes provided in the table must be re-evaluated based on actual power
draw and distances. When connecting products that are not specified in this manual, refer to the instructions provided with said products.
NOTE: Use copper conductors only.
WIRING CHART
Cable list and minimum thickness
10
INSTALLATION
INSTALL THE CONDUIT
Check the national and local building codes before installation. The instructions and
illustrations in this manual are examples ONLY. Your installation may vary depending
on space, obstructions, and accessories. It is up to the installer to select the most
suitable solution.
1 Determine the location for the operator and any accessories (Figure 1).
2 Prepare a trench and install the junction box and electrical conduits
(Figure 2).
NOTE: ALL power and control wiring MUST be run in separate conduit. The
number of conduits will depend on your site and the accessories to be
installed.
INSTALL THE CONDUIT
• To AVOID damaging gas, power or other underground utility lines, contact
underground utility locating companies BEFORE digging more than 18 inches
(46 cm) deep.
Figure 1
Figure 2
Control
Panel
Antenna Flashing Light
Key-switch Selector
Photoelectric Sensors
Junction Box
Operator
Mechanical Stop
Mechanical Stop
Electric Lock
Junction Pit
Photoelectric
Sensors
11
17.7" (45 cm)
A
B
Gate Bracket
Pillar Bracket
150
120°
4.3"
(11 cm)
minimum 11.4"
(29 cm)
8 cm
13.75 cm
8 cm
90° 0 - 380
200 0
Pillar
OPENING ANGLE A (mm) B (mm)
TOP VIEW
13.75 cm
INSTALLATION
INSTALL THE PILLAR AND GATE BRACKETS
The following illustrations show a left-hand installation. The dimensions are
recommendations and your dimensions may differ based on your installation site.
1 Determine the location of the pillar bracket and gate bracket according to the
dimensions shown in Figure 1. Mark the holes for both brackets (Figure 2).
2 Drill the holes for the brackets (Figure 2) and insert dowels or other inserts
suitable for bracket resistance (Figure 3).
3 Attach the pillar bracket and the gate bracket with the hardware provided
(Figure 4).
Figure 1
INSTALL THE PILLAR AND GATE BRACKETS
Figure 2 Figure 3 Figure 4
12
INSTALLATION
INSTALL THE OPERATOR
The following steps are for a right hand installation. For a left hand installation the
operator is installed upside down.
1 Insert the side supports into the pillar bracket. One side support is for the
power cable, the other side support is for the transmission arm (Figure 1).
2 Insert a watertight connector into the hole on the side support for the power
cable as shown (Figure 1).
3 Slide the operator onto the pillar bracket (Figure 2).
4 Secure the operator to the pillar bracket with the provided hardware
(Figure 3).
5 Place the manual release lever on the release shaft and secure with screw and
washer (Figure 4). The illustration shows a left-hand installation, a right-hand
installation will look slightly different.
6 Release the operator by turning the release lever clockwise.
Figure 1
INSTALL THE OPERATOR + INSTALL THE OPERATOR ARM
ASSEMBLE THE TRANSMISSION AND DRIVE ARMS
1 Insert the plastic spacer onto the transmission arm (Figure 1).
2 Insert the transmission arm into the motor shaft and secure with the provided
washer and screw (Figure 1).
3 Attach the drive arm to the transmission arm using the provided washer and
screw (Figure 2).
4 Attach the drive arm to the gate bracket using the provided nut and bolt
(Figure 3).
Figure 1 Figure 2 Figure 3
Transmission Arm
Drive Arm
Side Support - Power Cable
Side Support - Transmission Arm
Watertight Connector
Figure 2 Figure 3 Figure 4
Release Shaft
Manual Release Lever
Screws
Nuts
Plastic Spacer
13
INSTALLATION
INSTALL THE LIMIT SWITCHES
In case there are no mechanical stops, securing and adjusting the operations for the
endstop unit are mandatory.
LEFT-HAND INSTALLATION
1 Secure the limit switches to the operator (Figure 1).
2 Attach the cams onto the cam guide on the operator (Figure 1).
3 Close the gate. Rotate the close cam counter-clockwise until it comes into
contact with the close limit switch (red wires). Secure the close cam in this
position by turning the screw (Figure 2).
4 Open the gate. Rotate the open cam clockwise until it comes into contact with
the open limit switch (white wires). Secure the open cam in this position by
turning the screws.
RIGHT-HAND INSTALLATION
1 Secure the limit switches to the operator (Figure 4).
2 Attach the cams onto the cam guide on the operator (Figure 4).
3 Reverse the wires on the limit switches as shown (Figure 5).
4 Close the gate. Rotate the close cam clockwise until it comes into contact with
the close limit switch. Secure the close cam in this position by turning the
screw (Figure 6).
5 Open the gate. Rotate the open cam counter-clockwise until it comes into
contact with the open limit switch. Secure the open cam in this position by
turning the screws (Figure 7).
Figure 1
INSTALL THE LIMIT SWITCHES
Figure 2 Figure 3
Limit Switches
Cams
Cam Guide
Close Cam
Close Limit Switch
Open Cam
Open Limit Switch
Screw Screw
Figure 4
Figure 5
Figure 6 Figure 7
14
RELEASE LOCKING
RELEASELOCKING
INSTALLATION ATTACH THE COVER
ATTACH THE COVER
1 Drill a hole in the cover for the manual release lever as shown (Figure 1).
Remove the manual release lever from the release shaft on the gearmotor.
2 Insert the cover on the pillar bracket (Figure 2).
3 Attach both side covers to the main cover (Figure 2).
4 Reattach the manual release lever to the release shaft.
5 Engage the operator by turning the release lever counter-clockwise (Figure 3).
Figure 1
Figure 2
Figure 3 Left-Hand Installation Right-Hand Installation
Left Gearmotor
Right Gearmotor
15
INSTALLATION
MOUNT THE CONTROL PANEL
The control panel MUST be mounted within 5 feet (1.52 m) of the gate operator.
1 Attach the control panel to the mounting surface with cross slot Phillips head
bolts in a protected area (Figure 1).
2 Assemble the plastic hinges (Figure 2A).
3 Insert the hinge with the tabs into the slot along the side of the control panel
(on the left or right as you wish).
4 Secure the hinges with the washers and screws (Figure 2B). There should be
two hinges on each side.
5 Insert the other half of the hinge into the slots on the cover.
6 After the adjustments and programming are complete, attach the cover using
the provided screws (Figure 3).
MOUNT THE CONTROL PANEL
11.6
8.4”
tabs
Figure 1
Figure 2A
Figure 3
Figure 2B
16
OVERVIEW OF CONTROL PANEL AND
ELECTRONIC CARD
1 Transformer
2 Card fuse (630mA-F 250VAC 5X20mm)
3 Accessories fuse (2A-F 250VAC 5X20mm)
4 Electrolock fuse (3.15A-F 250VAC 5X20mm)
5 Display
6 Display -contrast adjustment
7 Security+ 2.0™ radio card connector
8 Warning LED-Open contact error
9 Programming buttons
10 Accessory and Command Device Terminals
11 Power Supply Terminals-120 VAC
12 Line fuse (5A-F 250VAC 5X20mm)
13 120V-Power LED
14 Motor 1 fuse 1 (10A-F 250VAC 6X32mm)
15 Motor 1 fuse 2 (10A-F 250VAC 6x32mm)
OVERVIEW OF CONTROL PANEL AND ELECTRONIC CARD
WIRING
26V
0V
17V
0
120V 26V
0V
17V
0
120V
7
1
9
5
4
8
13
1
10
6
2
11
12
15
3
14
To protect against fire and electrocution:
• DISCONNECT power BEFORE installing or servicing operator.
17
M
N
N
M
M1 N1 E1 + E - M2 N2 E2 + E -
CFCC FAM N
+E -
ADT06
CFCC FAM N
+E -
ADT06
-
E
+
+
E
-
M N E + E -
Control panel
Left gearmotor
Right gearmotor
Junction box
Junction pit
Junction box
WIRE THE OPERATOR(S) TO THE
CONTROL PANEL
When making electrical connections, use the pit for the junction boxes.
1 Turn off the AC power from the main power source circuit breaker.
2 Insert the power cable through the watertight connector on the bottom of the
operator. Connect the wires from the power cable to the board on the
operator as shown.
3 Insert the other end of the power cable through a watertight connector
mounted in the back of the control panel. Connect the wires from the power
cable to the terminals on the control panel as shown.
Do not apply AC power until instructed.
NOTE: The electronic card is equipped with an amperometric sensor which
constantly monitors the motor’s drive. If the gate encounters an obstacle, the sensor
immediately detects the overload on the operator and the gate reverses.
WIRE THE OPERATOR(S) TO THE CONTROL PANEL
WIRING
Terminals on Control Panel (ZLJ24)
24 Vdc operator with delayed opening
24 Vdc operator with delayed closing
Terminals on Control Panel (ZLJ14)
18
WIRE THE ENTRAPMENT PROTECTION DEVICES
WIRING
WIRE THE ENTRAPMENT PROTECTION
DEVICES
An entrapment protection device such as photoelectric sensors or an edge MUST be
wired to the operator and then configured for your application. Refer to page 21-
page 26 for programming information.
PHOTOELECTRIC SENSORS
Entrapment protection devices are required.
Input for UL325 compliant entrapment protection devices such as photoelectric
sensors. Configure either CX, CY, or CZ (N.C.) contacts.
NOTE: If not used deactivate the contacts using the programming menu.
C1 “OPEN WHILE CLOSING” (N.C.) Contact
If the photoelectric sensor beam is blocked while the gate is closing, the gate will stop
and reverse to the fully open position.
C2 “CLOSE WHILE OPENING” (N.C.) Contact
If the photoelectric sensor beam is blocked while the gate is opening, the gate will
stop and reverse to the fully closed position.
C3 “PARTIAL STOP” (N.C.) Contact
If the photoelectric sensor beam is blocked while the gate is moving, the gate will
stop and automatically shuts (if this function has been selected).
C4 “STANDBY OBSTACLE” (N.C.) Contact
If the photoelectric sensor beam is blocked while the gate is moving, the gate will
stop and once the obstruction is removed the gate will resume moving in the same
direction.
DIR10 Photoelectric Sensors:
RX TX
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