CAME FERNI Installation guide

FE4024 and FE4024V

VEHICULAR SWING GATE OPERATOR

INSTALLATION MANUAL

Your model may look different than the model illustrated in this manual.

THIS PRODUCT IS TO BE INSTALLED AND

SERVICED BY A TRAINED GATE SYSTEMS

TECHNICIAN ONLY.

Visit www.liftmaster.com to locate a

professional installing dealer in your

area.

This model is for use on vehicular passage gates

ONLY and not intended for use on pedestrian

passage gates.

This model is intended for use in Class I

vehicular swing gate applications.

119DW11 - ver. 1.0 - 11/2012

1

SAFETY

SAFETY SYMBOL AND SIGNAL WORD

REVIEW

When you see these Safety Symbols and Signal Words on the following pages, they

will alert you to the possibility of serious injury or death if you do not comply with

the warnings that accompany them. The hazard may come from something

mechanical or from electric shock. Read the warnings carefully.

When you see this Signal Word on the following pages, it will alert you to the

possibility of damage to your gate and/or the gate operator if you do not comply

with the cautionary statements that accompany it. Read them carefully.

IMPORTANT NOTE

• BEFORE attempting to install, operate or maintain the operator, you must read

and fully understand this manual and follow all safety instructions.

• DO NOT attempt repair or service of your gate operator unless you are an

Authorized Service Technician.

MECHANICAL

ELECTRICAL

SAFETY SYMBOL AND SIGNAL WORD REVIEW

TABLE OF CONTENTS

SAFETY 1

SAFETY SYMBOL AND SIGNAL WORD REVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . 1

UL325 MODEL CLASSIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SAFETY INSTALLATION INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

GATE CONSTRUCTION INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

REQUIRED ENTRAPMENT PROTECTION DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . 5

IMPORTANT SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

INTRODUCTION 7

OPERATOR SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

CARTON INVENTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

OPERATOR AND CONTROL PANEL DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . 8

PREPARATION 9

TOOLS AND MATERIALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

WIRING CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

SITE PREPARATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

INSTALLATION 10

INSTALL THE CONDUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

INSTALL THE PILLAR AND GATE BRACKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

INSTALL THE OPERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

ASSEMBLE THE TRANSMISSION AND DRIVE ARMS . . . . . . . . . . . . . . . . . . . . . . 12

INSTALL THE LIMIT SWITCHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

ATTACH THE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

MOUNT THE CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

WIRING 16

OVERVIEW OF CONTROL PANEL AND ELECTRONIC CARD . . . . . . . . . . . . . . . . . 16

WIRE THE OPERATOR(S) TO THE

CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

WIRE THE ENTRAPMENT PROTECTION DEVICES . . . . . . . . . . . . . . . . . . . . . . . . 18

WIRE THE ENTRAPMENT PROTECTION DEVICES . . . . . . . . . . . . . . . . . . . . . . . . 19

OPTIONAL WIRING 20

ACCESSORY POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

COMMAND AND CONTROL DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

WARNING DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

USING THE MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

FACTORY SETTINGS (DEFAULTS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

PROGRAMMING 22

BASIC SETUP FOR TYPICAL APPLICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

INSTALL AND PROGRAM THE

SECURITY+ 2.0™ RADIO CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

MENU DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

ADJUSTMENTS 27

MANUAL RELEASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

TEST PHOTOELECTRIC SENSORS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

MAINTENANCE 28

MAINTENANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

ADDITIONAL SERVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

TROUBLESHOOTING 30

DISPOSAL 30

DISPOSAL OF PACKING MATERIALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

DISPOSAL OF PRODUCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

REPAIR PARTS 31

WARRANTY 32

2

SAFETY UL325 MODEL CLASSIFICATIONS

UL325 MODEL CLASSIFICATIONS

CLASS I – RESIDENTIAL VEHICULAR GATE OPERATOR

A vehicular gate operator (or system) intended for use in a home of one-to four

single family dwellings, or a garage or parking area associated therewith.

UL325 ENTRAPMENT PROTECTION REQUIREMENTS

This chart illustrates the entrapment protection requirements for the UL325 classes.

GATE OPERATOR ENTRAPMENT PROTECTION

UL325 Classification Swing Gate Operator

Primary Type Secondary Type

CLASS I-CLASS IV A B1 or B2

In order to complete a proper installation you must satisfy the entrapment

protection chart shown. That means that the installation must have one primary

means of entrapment protection and one independent secondary means of

entrapment protection. Both primary and secondary entrapment protection

methods must be designed, arranged or configured to protect against entrapments

in both the open and close directions of gate travel.

For Example: For a gate system that is installed on a single-family residence

(UL325 Class I) you must provide the following: As your primary type of

entrapment protection you must provide

• Type A - Inherent (built into the operator) entrapment sensing and at least

one of the following as your secondary entrapment protection:

• Type B1 - Non-contact sensors such as photoelectric sensors,

• Type B2 - Contact sensors such as gate edges

NOTE: UL325 requires that all installations must have warning signs placed in plain

view on both sides of the gate to warn pedestrians of the dangers of motorized gate

systems.

3

SAFETY SAFETY INSTALLATION INFORMATION

SAFETY INSTALLATION INFORMATION

1. Vehicular gate systems provide convenience and security. Gate systems are comprised of many component parts. The gate operator is only one component. Each gate

system is specifically designed for an individual application.

2. Gate operating system designers, installers and users must take into account the possible hazards associated with each individual application. Improperly designed,

installed or maintained systems can create risks for the user as well as the bystander. Gate systems design and installation must reduce public exposure to potential

hazards.

3. A gate operator can create high levels of force in its function as a component part of a gate system. Therefore, safety features must be incorporated into every design.

Specific safety features include:

• Gate Edges • Guards for Exposed Rollers

• Photoelectric Sensors • Screen Mesh

• Vertical Posts • Instructional and Precautionary Signage

4. Install the gate operator only when:

a. The operator is appropriate for the construction and the usage class of the gate.

b. All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 4 feet (1.2 m) above the ground to prevent a 2-1/4

inches (6 cm) diameter sphere from passing through the openings anywhere in the gate, and in that portion of the adjacent fence that the gate covers in the open

position.

c. All exposed pinch points are eliminated or guarded, and guarding is supplied for exposed rollers.

5. The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening. The pedestrian access opening

shall be designed to promote pedestrian usage. Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the

vehicular gate.

6. The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of

entrapment. Swinging gates shall not open into public access areas.

7. The gate must be properly installed and work freely in both directions prior to the installation of the gate operator.

8. Controls intended for user activation must be located at least 6 feet (1.8 m) away from any moving part of the gate and where the user is prevented from reaching

over, under, around or through the gate to operate the controls. Outdoor or easily accessible controls shall have a security feature to prevent unauthorized use.

9. The Stop and/or Reset (if provided separately) must be located in the line-of-sight of the gate. Activation of the reset control shall not cause the operator to start.

10. A minimum of two (2) WARNING SIGNS shall be installed, one on each side of the gate where easily visible.

11. For a gate operator utilizing a non-contact sensor:

a. Reference owner’s manual regarding placement of non-contact sensor for each type of application.

b. Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle trips the sensor while the gate is still moving.

c. One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as the perimeter reachable by a moving gate or barrier.

12. For a gate operator utilizing a contact sensor such as an edge sensor:

a. One or more contact sensors shall be located where the risk of entrapment or obstruction exists, such as at the leading edge, trailing edge and post mounted both

inside and outside of a vehicular horizontal slide gate.

b. One or more contact sensors shall be located at the bottom edge of a vehicular vertical lift gate.

c. A hard wired contact sensor shall be located and its wiring arranged so the communication between the sensor and the gate operator is not subject to mechanical

damage.

d. A wireless contact sensor such as the one that transmits radio frequency (RF) signals to the gate operator for entrapment protection functions shall be located where

the transmission of the signals are not obstructed or impeded by building structures, natural landscaping or similar obstruction. A wireless contact sensor shall

function under the intended end-use conditions.

e. One or more contact sensors shall be located on the inside and outside leading edge of a swing gate. Additionally, if the bottom edge of a swing gate is greater than

6 inches (152 mm) above the ground at any point in its arc of travel, one or more contact sensors shall be located on the bottom edge.

f. One or more contact sensors shall be located at the bottom edge of a vertical barrier (arm).

4

SAFETY GATE CONSTRUCTION INFORMATION

GATE CONSTRUCTION INFORMATION

Vehicular gates should be installed in accordance with ASTM F2200: Standard Specification for Automated Vehicular Gate Construction. For a copy, contact ASTM directly at

610-832-9585 or www.astm.org.

1. GENERAL REQUIREMENTS

1.1 Gates shall be constructed in accordance with the provisions given for the

appropriate gate type listed, refer to ASTM F2200 for additional gate types.

1.2 Gates shall be designed, constructed and installed to not fall over more than

45 degrees from the vertical plane, when a gate is detached from the

supporting hardware.

1.3 Gates shall have smooth bottom edges, with vertical bottom edged

protrusions not exceeding 0.50 inches (12.7 mm) when other than the

exceptions listed in ASTM F2200.

1.4 The minimum height for barbed tape shall not be less than 8 feet (2.44 m)

above grade and for barbed wire shall not be less than 6 feet (1.83 m)

above grade.

1.5 An existing gate latch shall be disabled when a manually operated gate is

retrofitted with a powered gate operator.

1.6 A gate latch shall not be installed on an automatically operated gate.

1.7 Protrusions shall not be permitted on any gate, refer to ASTM F2200 for

Exceptions.

1.8 Gates shall be designed, constructed and installed such that their movement

shall not be initiated by gravity when an automatic operator is disconnected.

1.9 A pedestrian gate shall not be incorporated into a vehicular gate panel or

that portion of the adjacent fence that the gate covers in the open position.

2. SPECIFIC APPLICATIONS

2.1 Any non-automated gate that is to be automated shall be upgraded to

conform to the provisions of this specification.

2.2 This specification shall not apply to gates generally used for pedestrian

access and to vehicular gates not to be automated.

2.3 Any existing automated gate, when the operator requires replacement, shall

be upgraded to conform to the provisions of this specification in effect at

that time.

3. VEHICULAR HORIZONTAL SLIDE GATES

3.1 The following provisions shall apply to Class I, Class II and Class III vehicular

horizontal slide gates:

3.1.1 All weight bearing exposed rollers 8 feet (2.44 m), or less, above grade

shall be guarded or covered.

3.1.2 All openings located between 48 inches (1.22 m) and 72 inches (1.83 m)

above grade shall be designed, guarded or screened to prevent a 4 inch

(102 mm) diameter sphere from passing through the openings anywhere in

the gate, and in that portion of the adjacent fence that covers in the open

position.

3.1.3 A gap, measured in the horizontal plane parallel to the roadway, between a

fixed stationary object nearest the roadway, (such as a gate support post)

and the gate frame when the gate is in either the fully open position or the

fully closed position, shall not exceed 2-1/4 inches (57 mm), refer to ASTM

F2200 for Exception.

3.1.4 Positive stops shall be required to limit travel to the designed fully open and

fully closed positions. These stops shall be installed at either the top of the

gate, or at the bottom of the gate where such stops shall horizontally or

vertically project no more than is required to perform their intended

function.

3.1.5 All gates shall be designed with sufficient lateral stability to assure that the

gate will enter a receiver guide, refer to ASTM F2200 for panel types.

3.2 The following provisions shall apply to Class IV vehicular horizontal slide

gates:

3.2.1 All weight bearing exposed rollers 8 feet (2.44 m), or less, above grade

shall be guarded or covered.

3.2.2 Positive stops shall be required to limit travel to the designed fully open and

fully closed positions. These stops shall be installed at either the top of the

gate, or at the bottom of the gate where such stops shall horizontally or

vertically project no more than is required to perform their intended

function.

4. VEHICULAR HORIZONTAL SWING GATES

4.1 The following provisions shall apply to Class 1, Class II and Class III vehicular

horizontal swing gates:

4.1.1 Gates shall be designed, constructed and installed so as not to create an

entrapment area between the gate and the supporting structure or other

fixed object when the gate moves toward the fully open position, subject to

the provisions in the 4.1.1.1 and 4.1.1.2.

4.1.1.1 The width of an object (such as a wall, pillar or column) covered by a swing

gate when in the open position shall not exceed 4 inches (102 mm),

measured from the center line of the pivot point of the gate, refer to ASTM

F2200 for exception.

4.1.1.2 Except for the zone specified in Section 4.1.1.1, the distance between a

fixed object such as a wall, pillar or column, and a swing gate when in the

open position shall not be less than 16 inches (406 mm), refer to ASTM

F2200 for exception.

4.2 Class IV vehicular horizontal swing gates shall be designed, constructed and

installed in accordance with security related parameters specific to the

application in question.

5

To prevent SERIOUS INJURY or DEATH from a moving gate:

• Entrapment protection devices MUST be installed to protect anyone who may

come near a moving gate.

• Locate entrapment protection devices to protect in BOTH the open and close

gate cycles.

• Locate entrapment protection devices to protect between moving gate and

RIGID objects, such as posts or walls.

SAFETY REQUIRED ENTRAPMENT PROTECTION DEVICES

REQUIRED ENTRAPMENT PROTECTION DEVICES

An entrapment zone is every location or point of contact where a person can become entrapped between a moving gate and a stationary object. All gate operator systems

REQUIRE two independent entrapment protection systems for each entrapment zone. This operator contains an inherent (internal) entrapment protection system (the primary

entrapment protection system) and REQUIRES the addition of an external entrapment protection system (non-contact photoelectric sensor or contact safety edge sensor) for

EACH entrapment zone.

Your application may contain one or many entrapment zones. Property owners are obligated to test entrapment protection devices monthly.

!

3 Edge Contact Sensor Edge Sensor for Open Cycle Edge Sensor for Close Cycle

!

Sensor for Open Cycle

Sensor for Close Cycle

NON-CONTACT SENSORS

If the photoelectric sensor beam gets blocked while the gate is moving, the gate will stop and reverse. The gate will not be able to travel in that direction until the obstruction

is cleared. Use DIR10 photoelectric sensors.

CONTACT SENSORS (EDGE SENSORS)

If the electrically activated edge sensor comes in contact with an obstruction while the gate is moving, the gate will stop and reverse. The gate will not be able to travel in that

direction until the obstruction is cleared. Use model G65MGO20, G65MGR20 or G65MGS20.

6

To prevent SERIOUS INJURY or DEATH:

• READ AND FOLLOW ALL INSTRUCTIONS.

• Pinch points must be guarded at all times. Install enclosed-style gate tracks and

roller guards.

• Place screen mesh 4 feet (1.2 m) high on the gate to prevent access through

openings anywhere the gate may travel.

• Mount controls at least 6 feet (1.8 m) from the gate or ANY moving part of the

gate.

• Install Warning signs on EACH side of gate in PLAIN VIEW. Permanently secure

each Warning sign in a suitable manner using fastening holes.

• This operator is intended for vehicular use only. To prevent INJURY to

pedestrians, a separate pedestrian access should be supplied, visible from the

gate. Locate the pedestrian access where there is not a chance of INJURY at any

point during full movement of the gate.

• Contact sensors MUST be located at the leading and trailing edges, and post

mounted both inside and outside a horizontal slide gate. Non-contact sensors

such as photo eyes MUST be mounted across the gate opening and operate

during BOTH the open and close cycles.

• Entrapment protection devices MUST be installed to protect anyone who may

come near a moving gate.

• Locate entrapment protection devices to protect in BOTH the open and close

gate cycles.

• Locate entrapment protection devices to protect between moving gate and RIGID

objects, such as posts or walls.

• Too much force on gate will interfere with proper operation of safety reversal

system.

• NEVER increase force beyond minimum amount required to move gate.

• NEVER use force adjustments to compensate for a binding or sticking gate.

• If one control (force or travel limits) is adjusted, the other control may also

need adjustment.

• ANY maintenance to the operator or in the area near the operator MUST NOT

be performed until disconnecting the electrical power. Upon completion of

maintenance the area MUST be cleared and secured, at that time the unit may

be returned to service.

• Disconnect power at the fuse box BEFORE proceeding. Operator MUST be

properly grounded and connected in accordance with national and local

electrical codes.

• ALL electrical connections MUST be made by a qualified individual.

• DO NOT install ANY wiring or attempt to run the operator without consulting the

wiring diagram. We recommend that you install an edge sensor BEFORE

proceeding with the control station installation.

• ALL power wiring should be on a dedicated circuit and well protected. The

location of the power disconnect should be visible and clearly labeled.

• ALL power and control wiring MUST be run in separate conduit.

• NEVER let children operate or play with gate controls. Keep the remote control

away from children.

• Without a properly installed safety reversal system, persons (particularly small

children) could be SERIOUSLY INJURED or KILLED by a moving gate.

• ALWAYS keep people and objects away from the gate. NO ONE SHOULD CROSS

THE PATH OF THE MOVING GATE.

• The entrance is for vehicles ONLY. Pedestrians MUST use separate entrance.

• Test the gate operator monthly. The gate MUST reverse on contact with a rigid

object or reverse when an object activates the non-contact sensors. After

adjusting the force or the limit of travel, retest the gate operator. Failure to

adjust and retest the gate operator properly can increase the risk of INJURY or

DEATH.

• Use the manual disconnect release ONLY when the gate is not moving.

• KEEP GATES PROPERLY MAINTAINED. Read the owner’s manual. Have a

qualified service person make repairs to gate hardware.

• ALL maintenance MUST be performed by a trained professional.

• Activate gate ONLY when it can be seen clearly, is properly adjusted and there

are no obstructions to gate travel.

• SAVE THESE INSTRUCTIONS.

• To AVOID damaging gas, power or other underground utility lines, contact

underground utility locating companies BEFORE digging more than 18 inches

(46 cm) deep.

To protect against fire and electrocution:

• DISCONNECT power BEFORE installing or servicing operator.

For continued protection against fire:

• Replace ONLY with fuse of same type and rating.

IMPORTANT SAFETY INFORMATION

SAFETY

IMPORTANT SAFETY INFORMATION

7

OPERATOR SPECIFICATIONS

This model is intended for use in vehicular swing gate applications:

Gate Classifications: CLASS I

Main AC Supply: 120 Vac, 50/60Hz

Input Rating: 500 Watts at 120 Vac

Main Supply (Motor): 7.5 Amps at 24 Vdc

Maximum Torque: 320N

Cycle Time: 12 seconds 90 degree open@100% speed

15 seconds 90 degree close @ 100% speed

Gear ratio: 1/1152

Accessory Power: 24 Vac nominal Class II limited to 37W

Maximum Gate Weight/Length: 850 lbs. at 12 ft.

Maximum Opening: 110 degrees

Daily Cycle Rate AC power: Continuous duty

Ambient Temperature: -20°C to 55°C (-4°F to 131°F)

Fuse Protection Motor: 10 Amp

Fuse Protection Accessories: 2 A

Fuse Protection Control Board: 630 mA-F

Fuse Protection Electrolock: 3.15 A

Fuse Protection Line: 5 A

* The company CAME Cancelli Automatici is ISO 9001:2000 quality certified; it has

also obtained the ISO 14001 environmental safeguarding certification. CAME

engineers and manufactures all of its products in Italy.

This product complies with the following standards: UL-325 and CSA C22.2

NO.247-92.

INTRODUCTION OPERATOR SPECIFICATIONS + CARTON INVENTORY

Control Panel

CARTON INVENTORY

NOT SHOWN: Hardware and manual

Pillar Bracket

Operator (Gearmotor)

Cover

Side Panel

Side Support -

Power Cable

Side Panel

Side Support -

Transmission Arm

Transmission Arm Drive Arm

Gate Bracket

Straight Arm

with Guide

Warning Signs (2)

8

INTRODUCTION OPERATOR AND CONTROL PANEL DIMENSIONS

OPERATOR AND CONTROL PANEL DIMENSIONS

11.2"

(28.5 cm)

1.3"

(3.2 cm)

4.1"

(10.5 cm)

15.4"

(39 cm)

11.61" (29.48 cm)

12.60" (32 cm)

8.46" (21.48 cm) 9.45" (24 cm) 5.71"

4.72"

(11.98 cm)

(14.50 cm)

CONTROL PANEL

OPERATOR

6.8"

(17.2 cm) 9.8"

(24.8 cm)

7.3"

(18.5 cm)

2.9"

(7.3 cm) 5.5"

(14 cm)

1.9"

(4.8 cm)

9

SITE PREPARATION

INSTALLATION MUST BE PERFORMED BY AN EXPERT QUALIFIED PERSONNEL AND IN FULL COMPLIANCE WITH

CURRENT REGULATIONS. Gate must be constructed and installed according to ASTM F2200 standards.

Before installation, perform the following:

1 Make sure you have a suitable omnipolar cut-off device with contacts more than 1/32” in (3 mm) apart, and independent (sectioned off) power supply.

2 Make sure the structure of the gate is sturdy, the hinges work and that there is no friction between moving and non-moving parts.

3 Make sure that there is a mechanical stop for closing.

4 Check that any connections inside the container (that provide continuity to the safety circuit) are fitted with additional insulation compared to other internal live parts.

5 Make sure you have suitable tubing and conduits for the electrical cables to pass through and be protected against mechanical damage.

TOOLS AND MATERIALS + WIRING CHART + SITE PREPARATION

TOOLS AND MATERIALS

Make sure you have all the tools and materials required for the installation. The

installation should be completed in accordance with all national and local standards

and regulations.

The following tools may be needed for your installation:

PREPARATION

• Drill and Drill Bits

• Hack Saw

• Tape Measure

• Pliers

• Screwdrivers

• Shears

CONNECTION Cable length 3-32 ft. Cable length 32-65 ft. Cable length 65-98 ft.

120 V control panel power supply 3G x 14AWG 3G x 14AWG 3G x 10AWG

24 V motor power supply 2G x 14AWG 2G x 14AWG 2G x 10AWG

Flashing light 2 x 14AWG 2 x 14AWG 2 x 14AWG

Photocell transmitters 2 x 24AWG 2 x 24AWG 2 x 24AWG

Photocell receivers 4 x 14AWG 4 x 14AWG 4 x 14AWG

Accessories power supply 2 x 24AWG 2 x 24AWG 2 x 18AWG

Command and safety devices 2 x 24AWG 2 x 24AWG 2 x 24AWG

Antenna connection max. 65 ft.

Encoder connection max. 98 ft.

NOTE: If the length of the wire differs from that specified in the table, then you must determine the proper wire gauge based on the actual power draw of the devices

connected and the local electrical codes. For connections that require several, sequential loads, the sizes provided in the table must be re-evaluated based on actual power

draw and distances. When connecting products that are not specified in this manual, refer to the instructions provided with said products.

NOTE: Use copper conductors only.

WIRING CHART

Cable list and minimum thickness

10

INSTALLATION

INSTALL THE CONDUIT

Check the national and local building codes before installation. The instructions and

illustrations in this manual are examples ONLY. Your installation may vary depending

on space, obstructions, and accessories. It is up to the installer to select the most

suitable solution.

1 Determine the location for the operator and any accessories (Figure 1).

2 Prepare a trench and install the junction box and electrical conduits

(Figure 2).

NOTE: ALL power and control wiring MUST be run in separate conduit. The

number of conduits will depend on your site and the accessories to be

installed.

INSTALL THE CONDUIT

• To AVOID damaging gas, power or other underground utility lines, contact

underground utility locating companies BEFORE digging more than 18 inches

(46 cm) deep.

Figure 1

Figure 2

Control

Panel

Antenna Flashing Light

Key-switch Selector

Photoelectric Sensors

Junction Box

Operator

Mechanical Stop

Electric Lock

Junction Pit

Photoelectric

Sensors

11

17.7" (45 cm)

A

B

Gate Bracket

Pillar Bracket

150

120°

4.3"

(11 cm)

minimum 11.4"

(29 cm)

8 cm

13.75 cm

8 cm

90° 0 - 380

200 0

Pillar

OPENING ANGLE A (mm) B (mm)

TOP VIEW

13.75 cm

INSTALLATION

INSTALL THE PILLAR AND GATE BRACKETS

The following illustrations show a left-hand installation. The dimensions are

recommendations and your dimensions may differ based on your installation site.

1 Determine the location of the pillar bracket and gate bracket according to the

dimensions shown in Figure 1. Mark the holes for both brackets (Figure 2).

2 Drill the holes for the brackets (Figure 2) and insert dowels or other inserts

suitable for bracket resistance (Figure 3).

3 Attach the pillar bracket and the gate bracket with the hardware provided

(Figure 4).

Figure 1

INSTALL THE PILLAR AND GATE BRACKETS

Figure 2 Figure 3 Figure 4

12

INSTALLATION

INSTALL THE OPERATOR

The following steps are for a right hand installation. For a left hand installation the

operator is installed upside down.

1 Insert the side supports into the pillar bracket. One side support is for the

power cable, the other side support is for the transmission arm (Figure 1).

2 Insert a watertight connector into the hole on the side support for the power

cable as shown (Figure 1).

3 Slide the operator onto the pillar bracket (Figure 2).

4 Secure the operator to the pillar bracket with the provided hardware

(Figure 3).

5 Place the manual release lever on the release shaft and secure with screw and

washer (Figure 4). The illustration shows a left-hand installation, a right-hand

installation will look slightly different.

6 Release the operator by turning the release lever clockwise.

Figure 1

INSTALL THE OPERATOR + INSTALL THE OPERATOR ARM

ASSEMBLE THE TRANSMISSION AND DRIVE ARMS

1 Insert the plastic spacer onto the transmission arm (Figure 1).

2 Insert the transmission arm into the motor shaft and secure with the provided

washer and screw (Figure 1).

3 Attach the drive arm to the transmission arm using the provided washer and

screw (Figure 2).

4 Attach the drive arm to the gate bracket using the provided nut and bolt

(Figure 3).

Figure 1 Figure 2 Figure 3

Transmission Arm

Drive Arm

Side Support - Power Cable

Side Support - Transmission Arm

Watertight Connector

Figure 2 Figure 3 Figure 4

Release Shaft

Manual Release Lever

Screws

Nuts

Plastic Spacer

13

INSTALLATION

INSTALL THE LIMIT SWITCHES

In case there are no mechanical stops, securing and adjusting the operations for the

endstop unit are mandatory.

LEFT-HAND INSTALLATION

1 Secure the limit switches to the operator (Figure 1).

2 Attach the cams onto the cam guide on the operator (Figure 1).

3 Close the gate. Rotate the close cam counter-clockwise until it comes into

contact with the close limit switch (red wires). Secure the close cam in this

position by turning the screw (Figure 2).

4 Open the gate. Rotate the open cam clockwise until it comes into contact with

the open limit switch (white wires). Secure the open cam in this position by

turning the screws.

RIGHT-HAND INSTALLATION

1 Secure the limit switches to the operator (Figure 4).

2 Attach the cams onto the cam guide on the operator (Figure 4).

3 Reverse the wires on the limit switches as shown (Figure 5).

4 Close the gate. Rotate the close cam clockwise until it comes into contact with

the close limit switch. Secure the close cam in this position by turning the

screw (Figure 6).

5 Open the gate. Rotate the open cam counter-clockwise until it comes into

contact with the open limit switch. Secure the open cam in this position by

turning the screws (Figure 7).

Figure 1

INSTALL THE LIMIT SWITCHES

Figure 2 Figure 3

Limit Switches

Cams

Cam Guide

Close Cam

Close Limit Switch

Open Cam

Open Limit Switch

Screw Screw

Figure 4

Figure 5

Figure 6 Figure 7

14

RELEASE LOCKING

RELEASELOCKING

INSTALLATION ATTACH THE COVER

ATTACH THE COVER

1 Drill a hole in the cover for the manual release lever as shown (Figure 1).

Remove the manual release lever from the release shaft on the gearmotor.

2 Insert the cover on the pillar bracket (Figure 2).

3 Attach both side covers to the main cover (Figure 2).

4 Reattach the manual release lever to the release shaft.

5 Engage the operator by turning the release lever counter-clockwise (Figure 3).

Figure 1

Figure 2

Figure 3 Left-Hand Installation Right-Hand Installation

Left Gearmotor

Right Gearmotor

15

INSTALLATION

MOUNT THE CONTROL PANEL

The control panel MUST be mounted within 5 feet (1.52 m) of the gate operator.

1 Attach the control panel to the mounting surface with cross slot Phillips head

bolts in a protected area (Figure 1).

2 Assemble the plastic hinges (Figure 2A).

3 Insert the hinge with the tabs into the slot along the side of the control panel

(on the left or right as you wish).

4 Secure the hinges with the washers and screws (Figure 2B). There should be

two hinges on each side.

5 Insert the other half of the hinge into the slots on the cover.

6 After the adjustments and programming are complete, attach the cover using

the provided screws (Figure 3).

MOUNT THE CONTROL PANEL

11.6

8.4”

tabs

Figure 1

Figure 2A

Figure 3

Figure 2B

16

OVERVIEW OF CONTROL PANEL AND

ELECTRONIC CARD

1 Transformer

2 Card fuse (630mA-F 250VAC 5X20mm)

3 Accessories fuse (2A-F 250VAC 5X20mm)

4 Electrolock fuse (3.15A-F 250VAC 5X20mm)

5 Display

6 Display -contrast adjustment

7 Security+ 2.0™ radio card connector

8 Warning LED-Open contact error

9 Programming buttons

10 Accessory and Command Device Terminals

11 Power Supply Terminals-120 VAC

12 Line fuse (5A-F 250VAC 5X20mm)

13 120V-Power LED

14 Motor 1 fuse 1 (10A-F 250VAC 6X32mm)

15 Motor 1 fuse 2 (10A-F 250VAC 6x32mm)

OVERVIEW OF CONTROL PANEL AND ELECTRONIC CARD

WIRING

26V

0V

17V

0

120V 26V

0V

17V

0

120V

7

1

9

5

4

8

13

1

10

6

2

11

12

15

3

14

To protect against fire and electrocution:

• DISCONNECT power BEFORE installing or servicing operator.

17

M

N

M

M1 N1 E1 + E - M2 N2 E2 + E -

CFCC FAM N

+E -

ADT06

CFCC FAM N

+E -

ADT06

-

E

+

E

-

M N E + E -

Control panel

Left gearmotor

Right gearmotor

Junction box

Junction pit

Junction box

WIRE THE OPERATOR(S) TO THE

CONTROL PANEL

When making electrical connections, use the pit for the junction boxes.

1 Turn off the AC power from the main power source circuit breaker.

2 Insert the power cable through the watertight connector on the bottom of the

operator. Connect the wires from the power cable to the board on the

operator as shown.

3 Insert the other end of the power cable through a watertight connector

mounted in the back of the control panel. Connect the wires from the power

cable to the terminals on the control panel as shown.

Do not apply AC power until instructed.

NOTE: The electronic card is equipped with an amperometric sensor which

constantly monitors the motor’s drive. If the gate encounters an obstacle, the sensor

immediately detects the overload on the operator and the gate reverses.

WIRE THE OPERATOR(S) TO THE CONTROL PANEL

WIRING

Terminals on Control Panel (ZLJ24)

24 Vdc operator with delayed opening

24 Vdc operator with delayed closing

Terminals on Control Panel (ZLJ14)

18

WIRE THE ENTRAPMENT PROTECTION DEVICES

WIRING

WIRE THE ENTRAPMENT PROTECTION

DEVICES

An entrapment protection device such as photoelectric sensors or an edge MUST be

wired to the operator and then configured for your application. Refer to page 21-

page 26 for programming information.

PHOTOELECTRIC SENSORS

Entrapment protection devices are required.

Input for UL325 compliant entrapment protection devices such as photoelectric

sensors. Configure either CX, CY, or CZ (N.C.) contacts.

NOTE: If not used deactivate the contacts using the programming menu.

C1 “OPEN WHILE CLOSING” (N.C.) Contact

If the photoelectric sensor beam is blocked while the gate is closing, the gate will stop

and reverse to the fully open position.

C2 “CLOSE WHILE OPENING” (N.C.) Contact

If the photoelectric sensor beam is blocked while the gate is opening, the gate will

stop and reverse to the fully closed position.

C3 “PARTIAL STOP” (N.C.) Contact

If the photoelectric sensor beam is blocked while the gate is moving, the gate will

stop and automatically shuts (if this function has been selected).

C4 “STANDBY OBSTACLE” (N.C.) Contact

If the photoelectric sensor beam is blocked while the gate is moving, the gate will

stop and once the obstruction is removed the gate will resume moving in the same

direction.

DIR10 Photoelectric Sensors:

RX TX

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CAME FERNI Installation guide

CAME FERNI Installation guide

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