Craftsman 917.377810 Owner's manual

Category
Lawnmowers
Type
Owner's manual
Owner's Manual
JCRAFTSMAN'J
6.75 HORSEPOWER
21" MULTI-CUT
POWER PROPELLED
ROTARY LAWN MOWER
Model No,
917.377810
Safety
Assembly
Operation
Maintenance
Espa_ol
Repair Parts
CAUTION:
Read and followall
Safety Rulesand Instructions
before operatingthis equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears,com/craftsman
Warranty ................................................. 2 Product Specifications..........................12
Safety Rules ........................................ 2-4 Service and Adjustments...................... 15
Assembly ................................................ 5 Storage ............................................ 16-17
Operation ........................................... 6-10 Troubleshooting .............................. 17-18
Maintenance Schedule ........................ 11 Repair Parts..................................... 36-43
Maintenance .................................... 11-14 Parts Ordedng ........................ Back Cover
LIMITEDTWOYEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up accordiog to the operating and maintenance instructionsin
the owner's manual, Seers will repair free of charge any defect in material or workmen-
ship.
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty
applies for only90 days from the date of purchase.
This Warranty does not cover:
Expandable items which become worn dudng normal use, such as rotary mower
blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, includingbent
crankshafts and the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Warranty service Is available by returningthe Craftsmen power mower to the nearest
Sears Service Center/Department in the United States. This warranty applies only
while thisproduct is in use in the United States.
This Warranty gives you specific legal dghts, and youmay also have other dghtswhich
varyfrom state tostate.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
IMPORTANT: This cuttingmachine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructionscould resultin
serious injury or death.
I.GENERAL OPERATION
Read, understand, and follow all
instructionson the machine and in the
manual(s) before starting. Be thor-
oughly familiar with the controls and the
proper use of the machine before
starting.
Do not puthands or feet near or under
rotatingparts. Keep clear of the
discharge opening at all times.
Only allow responsible individuals, who
are familiar with the Instructions,to
operate the machine.
Clear the area of objects such as rocks,
toys,wire, bones, sticks, etc., which
could be picked up and thrown by the
blade.
Be sure the area isclear of uther
people before mowing. Stop machine if
anyone enters the area.
Do not operate the mower when
barefoot or weadng open sandals.
Always wear substantialfoot wear.
Do not pull mower backwards unless
absolutely necessary. Always look
down and behind before and while
moving backwards.
Do not operate the mower without
proper guards, plates, grass catcher or
other safety protective devices in
place.
See manufacturer's instructionsfor
proper operation end installation of
accessories. Only use accessories
approved by the manufacturer.
Stop the blade(s) when crossing gravel
drives, walks, or roads.
Stop the engine (motor) whenever you
leave the equipment, before cleaning
the mower or unclogging the chute.
Shut the engine (motor) off and wait
untilthe blade comes to complete stop
before removing grass catcher.
Mow only in daylight or good artificial
light.
Do not operate the machine while
under the influence of alcohol or drags.
Never operate machine in wet grass.
Always be sure of your footing: keep a
firm hold on the handle and walk; never
run,
Disengage the self-propel.ledmecha-
nism or drive clutch on mowers so
equipped before starting the engine
(motor).
Iftheequipmentshouldstarttovibrale
abnormally,stoptheengine(motor)
and checkimmediatelyforthecause.
Vibrationisgenerallya warningof
trouble.
Alwayswear safetygogglesor safety
glasseswithsideshleldswhen
operatingmower.
II. SLOPE OPERATION
Slopes are a majorfactor related to slip
and fall accidents which can result in
severe injury. Allslopes require extra
caution, If you feel uneasy on a slope, do
notmow it.
DO:
Mow acrossthe face of slopes: never
up and down. Exercise extreme caution
when changing directionon slopes.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.Tall
grass can hide obstacles.
DO NOT:
Do not tdm near drop-offs, ditches or
embankments. The operator could lose
footing or balance.
Do not trim excess'Neiy steep slopes.
Do not mow on wet grass. Reduced
footing could cause slipping.
III. CHILDREN
Tragic accidents can occur it the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity.Never
assume that children will remain where
you last saw them.
Keep children out ofthe trimming area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before aed white walking backwards,
look behind and down for small
children.
Never allow children to operate the
machine.
Use extra care when approaching blind
comers, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
-Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
containerinsidewhere thereisan
open flame,such as a waterheater,
Never runa machine insidea closed
area.
Never make adjustmentsorrepairswith
theengine(motor)running.Disconnect
thesparkplugwire,and keep thewire
away from the plug to prevent acciden-
tal starting.
Keep nuts and belts, especially blade
attachment bolts, tightand keep
equipment in good condition.
Never temper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debds build-up. Clean oil or fuel
spillage. Allow machine to cool before
stodng.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Never attempt to make wheel height
adjustments while the engine (motor) Is
runnk_g.
Grasscatchercomponentsaresubject
towear,damage,anddeterioration,
whichcouldexposemoving parts or
allow objects to be thrown. Frequently
check components end replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when sewicing them.
Do not change the engine governor
setting or overspead the engine.
&Look for this symbol to point out
importantsafety precautions. It means
CAUTIONI!I BECOMEALERT!ll YOUR
SAFETY IS INVOLVED.
& WARNING: In order to preventacci-
dental starting when setting up, transport-
ing, adjustingor making repairs, always
disconnect spark plug wire and place wire
where it cannot contact spark plug.
&WARNING: Engine exhaust, some of its
constituents, and certainvehicle compo-
nents contain or emit chemicals known to
the State of California to cause cancer
and birth defects or other reproductive
harm.
&WARNING: Battery posts, terminals and
related accessories contain lead end lead
compounds, chemicals known to the State
of California to cause cancer and birth
defects or other reproductiveharm. Wash
hands after handling.
& CAUTION: Muffler and other engine
partsbecome extremely hot during
operationand remain hot after engine has
stopped. To avoid severe bums on
contact, stay away from these areas.
Theseaccessodeswereavaitablewhen'_islawnmowerwasproduced."ll_y arenot
shlppodwithyourmower.TheyaraalsoavalableatmostSeararetailoutiotsandservice
centers.MostSearsstorescanalsoerda"repairpartsforyou,whenyouprovidethamodel
numberofyourbwnmowec Some_ thaseaccassorieamaynctapplytoyourlawnmower.
LAWN MOWERPERFORMANCE
FOR REAR DISCHARGE LAWN MOWERS MULCHER KITS STABILIZER
REAR DISCHARGE SIDE DISCHARGE
LAWN MOWERS LAWN MOWERS
GAS CANS
LAWN MOWER MAINTENANCE
MUFFLERS AIR FILTERS
BELTS BLADES BLADE ADAPTERS WHEELS
4
SPARK PLUGS
ENGINE OIL
Read these instructionsand this manual
in itsentirety beforeyou attempt to
assemble or operate your new lawn
mower.
IMPORTANT: This lawnmower is
shippedWITHOUT OIL OR GASOLINE in
the engine.
Yournew lawn mower has been as-
sembled at the factory with the exception
of those parts left unassembled for
shipping purposes. All parts such as nuts,
washers, belts, etc., necessary to com-
plete the assembly have been placed in
the parts bag. To ensure safe and proper
operation of your lawn mower, all parts
and hardware you assemble must be
tightened securely. Use the correct tools
as necessary to ensure proper tightness.
TO REMOVE LAWN MOWER FROM
CARTON
1. Remove loose parts included with
mower.
2. Cut down two end comers ofsarton
and layend paneldown flat.
3. Remove allpackingmaterialsexcept
paddingbetween upperand lower
handleand padding holdingoperator
presencecontrolbartoupperhandle.
4. Rolllawnmower outofcartonand
check cartonthorouglyforadditional
loose parts.
HOWTO SET UPYOUR LAWN
MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so
as notto pinch or damage control cables.
I. Raise lower handle section to
operating positionand squeeze the
bottom ends of lower handle towards
each other untilthe pin in handle can
be inserted Intoone of the three
height adjustment holes.
2. Remove protective padding, raise
upper handle section into place on
lower handle and tighten both handle
knobs.
3. Remove any packing matedal from
around control bar.
Your handles may be adjusted for your
mowing comfort. Refer to Service and
Adjustments section of this manual.
con_ol bar
Mowing
position
Lower handle
Squeeze_1_.(_._ Handlepin
3-Position J
handle
bracket
TO INSTALL AI"rACHMENTS
Your lawn mower was shipped ready to
be used as a mulcher. Toconvert to
bagging or discharging, see "1"OCON-
VERT MOWER" in the Operation section
of this manual.
5
_YOUR LAWNMOWER
READTHIS OWNER'S MANUAL AND SAFETY RULES BEFOREOPERATINGYOUR LAWN
MOWER. Comparethe ilus'oationswithyourlawnrnowertofamJlarize yourselfwiththe
Iocaitenofvarious_ and a_ustrnects. Savethismanualfor futurereference.
Thesa symbals may appsar on your lawn mower or Inlltorstum suppled wlththa product.
Lsam and understandthelr meanlng.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEPHANDS
OR WARNING ON OFF AND FEET AWAY
;Deed control lever
gine zone control cable
Drive cover
Single
Gasoline fillercap
Airfilter
Mulcherplug
IMPORTANT: This lawn mower is shipped
withoutoll or _lasoline in the en_line.
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-pehind power lawn mowers conformto the safety standards of the
American National Standards Institute and the U.S. Consumer Product Safety Commis-
sion. The blade turns when the engine is running.
Operator presence control bar - must
be held down to the handle to start the
engine. Release to stop the engine.
Primer - pumps additional fuel from the
carburetorto the cylinder for use when
starting a cold engine.
Starter handle - used for startingthe
engine.
Drive control bar - usedto engage
pewer-pmpellad foward motion of lawn
mower.
Drive speed control lever - used to
engage pewer-propelled forward motion
lawn mower.
Single point height adjuster- used to
adjust cuttingheight of lawn mower.
Mulcher door - allows conversionto
discharging or bagging operation.
Mulchar plug - Located at the rear
discharge opening must be removed
when converting to bagging operation.
6
Theoperationofanylawn
mowerconresultinforeign
objectsthrownintothe
eyes,whichcanresultin
severeeyedamage.
Alwayswearsafetyglassesoreye
shieldswhileoperatingyourlawnmower
orperformingany adjustments or repairs.
We recommend a wide vision safety mask
over spectacles or standard safety
glasses.
HOWTO USEYOUR LAWN MOWER
ENGINE SPEED
The enginespecdwas setatthe factoryfor
op_numpefonT_nne._o_d is n_
adjustable.
ENGINE ZONE CONTROL
;kCAU'nON: FederaJrs_JatJans_Jire an
enginecnntrolto he instaJ'nedon _ls lawn
mo_er inorder to minknizethe riskofblade
contactk-,,jury.Donot underany
circumstancesattempttodefeatthefunction
of1heoperatorcontrol.The bladetoms when
the engineis running.
Ycor lawnrnoweris eduipped w#han
operatorpresencecontrolbar which
requiresthe operatorto be positioned
behindthe lawnmower handleto startand
oper_ethelawn mows'.
GROUND DRIVE SPEEDS
Your lawn mower provides multiple
speeds to let you select the speed that
suitsyou best.
Lower speeds are for heavy/thick grass
cUttingor trimming.
Medium speeds are for normal grass
cuttingor trimming.
High speeds are for light cutting and for
ground transport.
NOTE: Do not move speed controllever
unless the engine is running
Ddve speed
control
TO OPERATE DRIVE SYSTEM
With engine running, select ground
speed by movingdrive speed control
lever to desired position.
To start forward motion, pull drive
control bar back against handle.
To stop forward motion, release drive
control bar.
IMPORTANT: Always keep drive control
fully engaged against handle when in
use,
_control bar
I
\\ enganged \\ disengaged
TO ADJUST CUTTING HEIGHT
All four wheels are adjusted bya single
lever.
Pull adjuster lever toward wheel. To
raise mower, move lever forward to
desired position. To lower mower,
move the lever toward the rear.
LowerWheels
for HighCut
J
height adjuster
lever
Raise Wheels
for Low Cut
TO ATTACH GRASS CATCHER
1. Liftthe rear door of the lawn mower
and place the grass catcher frame
hooks intothe slotsofthe rear door.
2. The grass cotcher Is secured to the
lawn mower housing when the rear
door is lowered onto the grass catcher
frame.
ACAUTION: Do not run your lawn mower
without clippingdeflector or approved
grass catcher in place. Never attempt to
operate the lawn mower with the rear
door removed or propped open.
7
_ _Rear door slots
Grass
__ catcher
TO EMPTY GRASS CATCHER
1. Liftup on grass catcher using the
frame handle.
2. Remove grass catcher with clippings
from under lawn mower handle.
3. Empty clippingsfrom bag using both
frame handle and beg handle.
NOTE: Do not drag the bag when
emptying; it will cause unnecessary wear.
SIDE DISCHARGING
Mulcher plug must be installed into rear
discharge opening of mower.
Open mulcher door and install dis-
charge deflector under guard as shown•
Mower is now ready for discharging
operation.
To convert to mulching or bagging
operation, discharge deflector must be
removed and discharge guard must be
closed.
Open mulcher door
Bag frame
handle handle
TO CONVERT MOWER
Your lawn mower was shipped ready to
be used as a mulcher. To convert to
bagging or discharging:
REAR BAGGING
Open rear door and remove mulcher
plug. Store mulcher plug in a safe
place.
You can now installthe grass catcher.
To convert to mulching or discharging
operation, install mulcher plug into rear
discharge opening of mower.
Mulcher
Discharge
SIMPLE STEPS TO REMEMBER WHEN
CONVERTING YOUR LAWN MOWER
FOR MULCHING -
1. Rear mulcher plug installed.
2. Mulcher door closed.
FOR REAR BAGGING -
1. Rear mulcher plug removed.
2. Grass catcher instaned.
3. Mulcher door closed.
FOR SIDE DISCHARGING -
1. Rear mulcher plug installed.
2. Side discharge deflector installed.
ACAUTION: Do not run your lawn mower
without rear mulcher plug in place or
approved grass catcher in place.
Never attempt to operate the lawn mower
with the rear door removed or propped
open.
BEFORE STARTING ENGINE
ADD OIL
Your lawnmower is shipped without oil in
the engine. Engine holds 20 oz. of oil.
For type and grade of oil to use, see
=ENGINE" in Maintenance section of this
manual.
1. Be sure lawnmower is level and area
around oil fill is clean.
2. Remove engine oil cap and fill to the
full line on the dipstick. Pour oilslowly.
Do not over fill.
NOTE: Allow oil to settle down intoengine
for accurate reading.To read proper level,
tighten engine oil cap, then remove it to
read the dipstick.
3. Reinstall engine oil cap and tighten.
Check oil level before each use. Add
oil if needed. Fillto full line on dipstick.
Change the oil after every 25 hours of
operation or each season. You may
need to change the oil more often
under dusty, dirty conditions.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. Do not mix oil with gasoline.
Purchase fuel in quantities that can be
used within 30 days to assure fuel
freshness.
AWARNING: Expedanca indicatesthat
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids dudng storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drainthe gas tank, start the
engine and let it run untilthe fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructionsfor
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
A CAUTION: Fillto bottomof gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spillor use
gasoline near an open flame.
tiller cap
Engine oilcap
9
TO START ENGINE
. NOTE: Due to protective coatings on the
engine, a small amount of smoke may be
present duringthe initialuse of the
product and should be considered
normal.
1. To start a cold engine, push primer
three (3) times before tryingto start.
Use a firm push. This step is not
usually necessary when starting an
engine which has already run for a few
minutes.
2. Hold operator presence control bar
down to the handle and pull starter
handle quickly. Do not allow starter
rope to snap back.
TO STOP ENGINE
To stop engine, release operator
presence control bar.
NOTE: In cooler weether it may be
necessary to repeat priming steps. In
warmer weather over priming may cause
flooding and engine will not start, if you do
flood engine, wait a few minutes before
attempting to start and do not repeat
pdming steps.
MOWlNGTIPS
Under certain conditions, such as very
tall grass, it may be necessary to raise
the height of cut to reduce pushing
effortand to keep from overloading the
engine and leaving clumps of grass
clippings. It may also be necessary to
reduce ground speed and/or run the
lawn mower over the area a second
time.
For extremely heavy cutting, reduce the
width of cut by overlapping previously
cut path and mow slowly.
For better grass bagging and most
cutting conditions, the engine speed
should be set in the fast position.
Pores in cloth grass catchers can
become filled with dirt and dust with use
and catchers will collectless grass. To
prevent this, regularly hose catcher off
with water and let dry before using.
Keep top ofengine around starter clear
and clean of grass clippings and chaff.
This will help engine air flow and
extend engine life.
MULCHING MOWlNGTIPS
IMPORTANT: Forbestpedormanco,keep
rnowerhousingfreeof buiilt-upgrassand
trash.See "CLEANING"in1heMalr_enance
sec_onofthismanual.
The spedal multi'ring bladewil recutthe
grassdippingsmany_nes aod reduce
theminsizesoJf_tss theyfal ontothe
lawnthey willcrmpemeintothe grassand
nctbe nctissd. Also,tbem_ched grass
wil biodegr'_e claiddyto providenutrients
forthe lawn. Alwaysmalsh wilhyour
highestengi_ (blade)speedas thiswill
providethe bestrecuffingac_onof the
blades.
Avoidcordngycorlawnwhanitiswst. Wet
grasstendstoformdurnp_and interferes
withg-_muishingaction. "l]_ebast_'_e to
rnowyourlawn isthe earlyaffemcon. At
thistimethegrasshas driedand the r_vAy
cutarea wil nctbeexpoeadto the direct
sun.
Forbestresults,adjust'_e lawnmower
_ heightsothatthe lawnmower cuts
offonlythetop one-'_irdofthe grass
blades, ffthe lawnb overgroy_it_gl be
necsssaryto raisetbe heightof cutto
reducepushingoffort andtokeap from
overk_dingthe engineand leaving
clumpsofm_x_l grass.Forextremely
heavymldct'klg,radusayourwidthofcut
byoverlappingpreviouslycut pathand
mow dowly.
Certaintypesofgrassand grasscondi6ons
may require that an area be mulsheda
seccod_imetocomp_ hidethe
cippbgs. When doinga secondcut, mow
acrossorperper_oicularto thefirstcutpath.
_ yourcuttk_ pettem fromweek to
week. Mow northtoscothoneweakthen
chengeto east towestthenextweek. This
willhelppreventmarm_gandgrainingof
the lawn.
10
MAINTENANCE SCHEDULE i_.=J3_ ''f
F,LL..O.TES
AS YOU COMPLETE _/_SERVICE DATES
REGULAR SERVICE
-- Check forLoose FaSteners 'V ' ' ' I_
(ItEquipped)
Cioa_nspectGrossCatcher I/'
M CleanLawnMower IF _
0 C_n Unc_rDriveC_er
W (Powet'-Propeiiod Mowers)
=mI Check drivm belt/pulioys
I (power-propelled MowersI ll_
R I CheCk/Sha rpenR:leplace Blade _2
Lubrication Char
-- IEiocfoc Star Mowe_
Clean BatteP/R_echar II/ I/4
E ICheck Engine Oil Level
N IChange Engine Oil _#t
G Clean Air Filter
T,,
| Inspect Muffler
N Clean or Replace Spark Plug
E Replace Air Fi_terPaper Cadrklge _
1 - Cha_e n_re oitm_"_henopemt_g unde_a heaW I_d o_ Inhlgh amblent_u_
4 oCl_arge48 houm ateald of umo_.
GENERAL RECOMMENDATIONS
LUBRICATION CHART
(_) Engineoil
The wanantyonthislawnrnov_r doesnot
coveritemsthathavebeen subjectedto
opamtorabuseor negigence. To receivefull
valuefromthe warranty,operatormust
maintainrncweras instructedinthismanual.
Some a_ustmectswil needto be made
periodicallytoproperlymaintainyourunit
AI aclustmectsintheSe_ice andA_ust.
me_s secdonofins manualshouldbe
ched<edat leastonceeachseeson.
Once ayear, replasethe sparkplug,
repleceair l_.erdemect and checkblade
forwear. A new spa_kplugand clsen/new
airfilterelementassureproperair-fuel
mktureand helpyour enginerunbetter
and lastlenger.
Followthe maintenanceschedulein tNs
manual.
BEFORE EACH USE
1. Check engine oillevel.
2. Check for loose fasteners.
LUBRICATION
Keepunitwsl lubdc_ed (See "LUBRICA-
TION CHART').
pnng
bracket
__ __ __ .j door hinge pin
Rear
door hinge
(_) Handle bracket mounting pins
(_) Spray lubricant
(_ See "ENGINE" In Maintenance section.
11
IMPORTANT: Do notoil or grease
plastic wheel bearings. Viscous
lubricants willattract dust and dirt that
will shortenthe life of the self.lubricat-
ing bearings. If you feet they must be
lubricated, use only a dry,powdered
graphite type lubricant sparingly.
PRODUCT SPECIFICATIONS
SERIAL NUMBER:
DATEOF PURCHASE:
GASOLINE CAPACITY/TYPE:
OILTYPE (API-SF-SJ):
OIL CAPACITY:
;PARKPLUG (GAP: .045")
BLADE BOLTTORQUE:
1.5 QUARTS (UNLEADED REGULAR)
SAE 30 (ABOVE 32_F); SAE 5W-30 (BELOW 32°FI
20 OUNCES
CHAMPION RJ19LM4
35-40 FT. LBS.
The model and sedal numbers willbe found on a decal attached to the rear of the
lawn mower housing. Record beth serial number and date of purchase in the specs
provided above.
LAWN MOWER
Alwayscbeervesafety mleewhen performing
any maintenance.
"nRES
Keeptiresfreeofgasoline,oil,or insect
controlchemlcalawhichcanharm robber.
Avoidstumps,stones,dsap ruts,sharp
objectsand otherhazardsthat mayosuse
tire damage.
BLADE CARE
For best results,mower blade must be
kept sharp. Replace bent or damaged
blades.
TO REMOVE BLADE
1. Disconnect spark plug wire from spark
plug and place wire where it cannot
come In contact with spark plug.
2. Turn lawn mower on its side. Make
sure air filter and carburetor are up.
3. Use a wood block between blade and
mower housingto prevent blade from
turning when removing blade bolt.
NOTE: Protectyour hands with gloves
and/or wrap blade with heavy cloth.
4. Remove blade belt by tuming counter-
clockwise.
5. Remove blade and attaching hard-
ware (bolt, lock washer and hardened
washer).
NOTE: Remove the blade adapter and
check the key inside hub of blade adapter.
The key must be in good condition to work
properly. Replace adapter if damaged.
TO REPLACE BLADE
1. Positionthe blade adapter on the
engine crankshaft. Be sure key in
adapter and crankshaft keyway are
aligned.
2. Position blade on the blade adapter
aligning the two (2) holes in the blade
with the raised lugson the adapter.
3. Be sure the trailing edge of blade
(opposite sharp edge) is up toward the
engine.
4. Install the blade belt with the lock
washer and hardened washer into
blade adapter and crankshaft.
5. Use block of wood between blade and
lawn mower housing and tighten the
blade belt, turningclockwise.
The recommended tighteningtorque Is
35-40 ft. Ibs.
IMPORTANT: Blade belt isgrade 8 heat
treated.
Crankshaft
Key-_ keyway
Blade
bolt
washer
shaft
Trailing edge Blade adapter
12
TO SHARPEN BLADE
NOTE: We do notrecommend sharpening
blade - but if you do, be sure the blade is
balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
eventual damage to lawn mower or
engine.
, The blade can be shaqoeP.edwith a file
or on a gdnding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, drive a nail
into a beam or wall. Leave about one
inchof the straight nail exposed. Place
center hole of blade over the head of
the nail If blade is balanced, it should
remain in a horizontal position. If either
end of the blade moves downward,
sharpen the heavy end untilthe blade is
balanced.
GRASS CATCHER
The grass catcher may be hosed with
water, butmust be dry when used.
Check yourgrass catcher often for
damage or deterioration. Through
normal use it will wear. Ifcatcher needs
replacing, replace only with a manufac-
tursr approved replacement catcher.
Give the lawn mower model number
when ordering.
DRIVE WHEELS
Check rear drive wheels each time you
mow to be sure they move freely. The
wheels not tuming freely means trash,
grass cuttings,etc., may be inside the
drive wheel and dust cover area and must
be cleaned out tofree drive wheels.
If necessary to clean the drive wheels,
check beth rear wheels.
1. Remove hubcaps and Iouknuts.
2. Remove wheels from wheel adjuster
axles.
3. Remove any _.rashor grass cuttings
from inside the dustcover, pinion and/
or drive wheel gear teeth.
4. if you remove the drive pinions, wipe
clean with dry cloth. Reassemble dry.
Do not lubricate. Do not use oil or
grease.
NOTE: The piniongears, on both sides of
the mower, are the same, howover,they
must be installed o0rrectly. If installed
incorrectly,the ddve system will not work.
5. There are arrows embossed on both
sides of the piniongear. With the
arrow at the top of the pinion, the
arrow must point towards the front of
the mower. Ifthe arrow points tothe
rear of the mower, tam the pinion
around, then assemble to mower.
6. Place wheels back on adjuster axles.
7. Replace Iocknuts and hubcaps.
Incorrect
Wave
pinion\
E-rin
Hubca
Dust
Cover
Washers
Locknut
ENGINE
LUBRICA'RON
usso_y_ c_=_tydetergentoaretedw_h
API servicedassillca_n SF-SJ. Select
oi's SAE viscositygradeaocordingto your
expectedope_ temperature.
NOTE: Althoughmul_-vlscositydis (5W30,
10W30 etc.) improvestarlingin coldwsather,
these rnul_-vlscssRyois _1 rssuRb
incrassedoi _r_Kq_n whanussdabove
32oE _ youranglne _1lav_ mors
frsc_r_y toovoidpossibleenginedamage
from _ low onoi.
Changethe oila_er overy 25 hoursof
opera,on orat leastance a year ifthelawn
rnowerisnotusedfor25 hoursin noeyear.
Check 1he_ oillaval beforestar"ng
the ant;ine aed _tar each _e (5) hoursof
cor_xmususs.T_htanoilplugsecurdy
each ifme you checktheoillevel
13
TO CHANGE ENGINE OIL
NOTE: Before tipping lawn mower to
drain oil, drain fuel tank by running
engine untilfuel tank is empty.
1. Disconnect spark plug wire from spark
plug and place wire where it cannot
come in contact with spark plug.
2. Remove engine oil cap; lay aside on a
clean surface.
3. Tip lawn mower on its side as shown
and drain oil into a suitable container.
Rock lawn mower back and forth to
remove any oil trapped inside of
engine.
4. Wipe off any spilled oil from lawn
mower or side of engine.
5. Fill engine with oil. (See =ADD OIL" in
the Operation section of this manual).
6. Reconnect spark plug wire to spark
plug.
Container
AIR FILTER
Your engine will not run properly and may
be damaged byusing a dirty air filter.
Replace the air filter every 100 hours of
operation or every season, whichever
occursfirst• Service air cleaner more
often under dustyconditions. Do not
wash air fDter.
TO CHANGE AIR FILTER
1. Remove the air filter by turning
clockwise to the stop and pullaway
from collar.
2. Remove filter from inside of cover.
3. Clean the inside of the cover and the
collar to remove any dirt accumula-
tion.
4. Insert newfilter into cover•
5, Put air filtercover and filter intocollar
aligningthe tab with the slot.
6. Push in on cover and turn counter-
clockwise to tighten.
Collar
Clip
Airfilter
Airfiltercover
Turn
:lockwise to
rsmove
Turn
cognter-
clockwise to tighten
MUFFLER
Inspect and replace corroded muffler as it
could create a fire hazard and/or damage.
SPARK PLUG
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
in Maintenance section of this manual.
CLEANING
IMPORI_NT: Forbestperbrmance,kBep
rro_verhousingfraeof built-upgrassand
trash. Cleanundemideof mower hous_g
aftereachuse.
ACAUTION: Disconnect spark plug wire
from spark plug and place wire where it
cannot come in contactwith the spark
plug.
Clean the underside of your lawn
mower by scraping to remove build-up
of grass and trash.
Clean engine often to keep trash from
accumulating. A clogged engine runs
hotter and shortens engine life.
Keep finished surfaces and wheels free
of all gasoline, oil, etc.
We do not recommend using a garden
hose to clean lawn mower unless the
aioctdcal system, muffler, air filter and
carburetor are covered to keep water
out. Water in engine can resultin
shortened engine life.
14
_CAUTION: Before performingany
service or adjustments:
1. Release control bar and stop engine.
2. Make sure the blade and all moving
parts have completely stopped.
3. Disconnect spark plug wire from spark
plug and place where it cannot come
in contact with plug.
LAWN MOWER
TO ADJUST cu'nlNG HEIGHT
See 'TO ADJUST CUTTING HEIGHT" in
the Operation section of this manual.
REAR DEFLECTOR
The rear deflector,attached between the
rear wheels of your mower, is provided to
minimize the possibilitythat objects will
be thrown out ofthe rear of the mower
into the operator mowing position.If the
deflector becomes damaged, it should be
replaced.
TO ADJUST HANDLE
The handle on your lawn mower has
three (3) height positions, adjust to
heightthat suitsyou.
Squeeze the bottom ends of lower
handle towards each other untilthe pin
in handle can be inserted into one of
the three height adjustment holes.
3-position
handle
bracket
\
TO ASSEMBLE GRASS CATCHER
1.Put grass catcher frame intograss bag
with rigidpart of beg on the bottom.
Make sure the frame handle is outside
ofthe bag top.
2. Slip vinyl bindings over frame.
NOTE: Ifvinyl bindingsare too stiff, hold
them in warm water for a few minutes. If
bag gets wet, let it dry before using.
_,CAUTION: Do not run your lawn mower
without clipping deflector or approved
grass catcher in place. Never attempt to
operate the lawn mower with the rear
door removed or propped open.
frame _"-_'_-J_f _-- _\\
handle
ENGINE opening
ENGINE SPEED
Yusrenginespeedhss beenfactoPjsst. Do
notaitemptto rncrasseongine speedor it
may resu_in pereon_ injury, it you_k_e
thattheengineisrunningtoofastortooslow,
take yourlawnrcowertoa Seats orother
quarriedservicecenterforrepairand
aclus_nert
CARBURETOR
Yourcarburetor hasa non-adjustablefixed
mainjetforrnixturecontrd. Ifyourenglee
doesnofoperate propedyduetosuspected
carburstorproblems, take yourlawnmower
toa Seemor olherqualilledsswice centerfor
repeirandaclustment.
IMPORTANT: Nevertamperwi_ the englce
governor,whlchisfactorysstforproper
engmspeed.OverspeedmgtheengJ_
ahovethefactoryNg_ speedsstitngcanbe
dongerou_ it you tbinkthe engine-gevemed
highspeedneeds acrjusHng,contact your
nearestSears or otherqualifiedssni,ce
center,whichhasproperequ_'nont and
axpedoncoto make any necssss_
adjustments.
15
Immediately prepare your lawn mower for
storage at the end ofthe season or ifthe
unitwill notbe used for 30 days or more.
LAWN MOWER
When lawn mower isto be stored for a
pedod oftime, clean it thoroughly, remove
all dirt,grease, leaves, etc. Store in a
clean, dry area.
1. Clean entire lawn mower (See
"CLEANING" in the Maintenance
section of this manual).
2. Lubricate as shown in the Mainte-
nance section of this manual.
3. Be sure that all nuts, belts, screws, and
pinsare securely fastened. Inspect
moving parts for damage, breakage
and wear. Replace if necessary.
4. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
HANDLE
You san fold your lawn mower handle for
storage.
1. Loosen the two (2) handle knobs on
sides of the upper handle and allow
handle tofold down to the rear.
2. Squeeze the bottom ends of lower
handle toward each other until pins in
handle clear the brackets and pivot
entire handle assembly forward and
allow it to reston mower.
When setting up your handle from the
storage position, the lower handle will
require manually looking into the
mowing position.
IMPORTANT: When folding the handle
for storage or transportation, be sure to
fold the handle as shown or you may
damage the control sables.
contol bar Fold
Lower
pin
J
3-Position
handle
adjustment
bracket
Fold
backward
Mowing
position
ENGINE
FUELSYSTEM
IMPORTANT: Itis importantto prevent
gum deposits from forming in essential
fuel systemparts suchas carburetor,fuel
filler, fuel hose, or tank during storage.
Also, expedance indicates that alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation
of acids dudng storage. Acidic gas can
damage the fuel system of an engine
while in storage.
1. Drain the fuel tank.
2. Start the engine and letit run untilthe
fuel linesand carburetor are empty.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer isan acceptable
allamative in minimizingthe formation of
fuel gum deposits during storage. Add
stabilizerto gasoline in fuel tank or
storage container. Alwaysfollow the mix
ratio found on stabilizer container. Run
engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach
the carburetor. Do not drain the gas tank
and carburetor if usingfuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER
1. Remove spark plug.
2. Pour one ounce (29 ml) of oil through
spark plug hole into cylinder.
3, Pull starter handle slowly a few times
to distributeoil.
164. Replace with new spark plug.
OTHER
Donotstoregasolinefromoneseason
toanother.
Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
if possible, storeyour unit indoors and
cover itto give protection from dust and
dirt.
Cover your unit with a suitable protec-
tive cover that does not retain moisture.
Do not use plastic. Plastic cannot
breathe, which allows condensation to
form and will cause your unitto rust.
IMPORTANT: Never cover mower while
engone and exhaust areas are still warm.
A CAUTION:Never store the lawn mower
with gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before
stodng in any enclosure.
PROBLEM CORRECTION
Does not start
TROUBLESHOOTING CHART
CAUSE
1. Dirtyair filter.
2. Out offuel.
3. Stale fuel.
Loss of power
Poor cut -
unavell
4. Water in fuel.
5. Spark plug wire is
disconnected.
6. Bad spark plug.
7. Loose blade or broken
blade adapter.
8. Control bar in released
position.
9. Control bar defective.
1. Rear of lawn mower
housing or cuttingblade
dragging in heavy grass.
2. Cuttingtoo much grass.
3. Dirty air filter.
4. Buildupof grass, leaves,
and trash under mower.
5. Too much oil in engine.
6. Walking speed too fast.
1. Worn, bent or loose blade.
2. Wheel heights uneven.
3. Buildupof grass, leaves
and trash under mower.
1. Clean/replace air filter.
2. Fillfuel tank.
3, Drain tank and refillwith
fresh, clean fuel.
4. Drain fuel tank and
carburetor and refilltank
with fresh gasoline.
5. Connect wire to plug.
6. Replace spark plug.
7. Tighten blade bolt or
replace blade adapter.
8. Depress control bar to
handle.
9. Replace control bar.
1. Set to =Higher Cut"
position.
2. Set to =Higher Cut"
position.
3. Clean/replace air filter.
4. Clean underside of mower
housing.
5. Check oil level.
6. Cut at slower walking
speed.
1. Replace blade. Tighten
blade bolt.
2. Set all wheels at came
height.
3. Clean vnderslde of
mower housing.
17
TROUBLESHOOTING CHART
PROBLEM CAUSE CORRECTION
Excessive I. Worn, bent or loose blade, I. Replace blade. Tighten
vibration blade bolt.
2. Bent engine crankshaft. 2. Contact a Sears or other
qualified service center.
Starter rope
hard to pull
1, Engine flywheel brake
is on when control bar
is released.
2. Bent engine crankshaft.
3. Blade adapter broken.
4. Blade dragging in grass.
1. Depress control bar to
upper handle before
pullingstarter rope.
2. Contact a Sears or other
qualified service center.
3. Replace blade adapter.
4. Move lawn mower to cut
grass or to hard surface.
Grass catcher Raise cutting height.
notfilling Replace blade.
(ff so equipped) Clean grass catcher,
Hard to push Raise cutting height.
1. Cuttingheight too low. 1.
2. Lifton blade worn off. 2.
3, Catcher not venting air, 3.
1. Grass is too high or wheel 1,
height istoo low.
2. Rear of lawn mower 2.
housing or cutting blade
dragging in grass,
3. Grass catcher too full. 3.
4. Handle height position not 4.
rightfor you.
1. Belt wear. 1.
2. Belt offof pulley, 2.
3. Drive cable wom or broken. 3.
4, Dirt in drive pinions. 4.
Raise rear of lawn mower
housing one (1)setting
higher.
Empty grass catcher.
Adjust handle heightto suit.
Loss of drive Check/replace drive belt.
Cheddreinstall ddve bslt.
Replace ddve cable.
Clean drive pinions,
18
CRAFTSMAN ROTARY LAWN MOWER-- MODEL NUMBER 917.377810
KEY PART
NO. NO
1 167163
2 1611(_X479
3 175788
4 132001
5 1320O4
5 66426
7 131_59
8 87692
9 164265
10 161551
11 739903G0
12 51793
13 16158_
14 850733X004
15 750634
16 162085
17 161548
18 155261
19 178164
20 161568X479
21 16e_TX479
22 150078
23 163183
24 8_124
25 151333
26 1634O9
27 161550
28 88652
29 1660_6X479
30 851514
31 159267
851074
33 85O263
34 851084
3_ 166O32
36 170O45
37 15O4O6
KEY PART
DESCRIPTION NO. NO DESCRIP_ON
Haodle, Uppor DIx Coral. (Includes Grip) 38 --- Englne,Cmfaiman ModaiNumpor
Handle, Lower 143.016722 (See Breakdown)
Bag, ConL Wire D_ Coral. BIk 39 179015 Gm_s Catcher Bag
Guide, Rope, Skle 40 161358 Gross Catcher Frame
NUt, Hex Lockw_her 1/4-20 41 85463 DangerDecai
Wlre,13e 45 166(_4 Rod, Pulley Engage
Bolt, Handle 5/16-18 x 1.75 46 166041 Bushing
Knob,Handle 48 169605 RetainerClip
Gdp, Hdl Foam Smooth 49 175787)(008 C_ntp
Bolt, Sq. Neck ,50 54583 Soaw
NUt, Hex Lockwasher Ins. 5/16-18 UNC 51 169980 Spacer
Cotter, Haiq)in 52 170047 WaveWasher
Engine Zone control ,53 166037 Belt Cover, Bottcrn
Bracket, Upstop 54 756097 Screw
Screw, Hex Washer Head Tapping 10-2 55 166383)(479 Cable Support Bracket
Kit, Door Rear 56 63601 Nut
Seal, Door 57 16639tXCO4 Bracket Assy.
Plug, Mulcher 58 57808 Sorew
K_t,Housing ,59 166042 V-Groove pulley
Handle, Bracket Asm. Left 60 166C50 Idler Arm Spacer
Handle, Bracket Asm. Right 61 145212 Flaf_geNut
Screw, H_Wshd 62 155552 Locknut
Bolt, Hex Head 5/16-18 x 5/8 63 166_22X{X_ Idler Arm
NUt, Hex LockWshr 5/16-18 64 166043 Idler Pulley
Baffle, Side _ 16(_29 Shoulder Bolt
Screw 12 x 5/8 66 171962 Door Assy.
Skirt 67 166028 Multi Cut Guard
screw, Hinge 1/4-20 x 1.25 68 88349 NUt
Bait Cover, Top -- 161_58 Wa ruingDecal (NotShown)
Adapter, Blade w/key Longer -- 177840 Owners Manuai
Blade, 21"
Washer, Hardened Available accessodes riot included with _wn mowec
Lockwasher, Helical Spring 3/8 71 33623 Gas Can (2.5 gal.)
Screw, Hex Head 3/6-24 x 1.38 71 33500 Fuel Stabilizer
Pulley, Flood 71 33_X) SAE 30W OII (20 oz.)
Beadng Support Assy.
Bolt, Engine NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm
CRAFTSMAN ROTARY LAWN MOWER -- MODEL NUMBER 917,377810
KEY
NO.
PART
NO
KEY PART
DESCRIPTION NO, NO DESCRIPTION
1 178916
2 175786
3 17060408
4 17SO49
5 161537
6 750634
7 166060
8 132010
9 166049
10 186021X004
11 17541011
12 16618_
13 166388
14 145354
15 57O79
16 161584
17 1616(_
18 160477X004
19 167650
20 120000_2
21 163365
22 169911
23 161118)(004
24 578_
Sp6ed ContrOl 25 170011
BailCenttol Drive 26 166450
Screw 27 52160
DriveCadle 2_ 12000058
Cover Drive 29 88080
Sc_sw Thdro110-25 x .50 30 67725
V-Beft 31 57143
Nut Lock Flanged 3/8-16 Zinc 32 172324
Pulley Driven 33 145212
Belt Keeper Bracket 34 150182
Screw Hex Wash Head 10-24 X .668 35 160785 X004
Pivot Rod Cover 36 160786X004
Transmission Asm. 37 161463
Pin Spring Thrust 38 163409
Was_er Hardenad 39 700279
Rod Co_necting 40 1_
Spdng Extension 41 150182
Spdng Selector 42 83923
Knob Selector Spdng 43 lg572216
E-Ring 7/8 44 144929
Beadng Support 45 751152
Bearing Sell
Retainer Drive Asm. Strnp.
Screw Hex Head Tapping 1/4-20 x .75
DrivePawl
pinion, DriveRH
Washer
E-Ring 7/16
Cover, Dust Wheel
Washer I/2x1-1/2 x.134
Wave WL_ler
Wheel 9x2
Nut HeX Flange Lock
Hubcap, Mag Pla_num
Shalt A_m. Rear
Shaft Asm. Front
Retainer Front Shaft
Sorew 12 x 5/8
ClipRetainer
Wheel 8x2
Hubcap, Mag Pla6num
Nut, Her,(Range Lock 3/8-16
War,h_
Screw 114 x 2.12
Locknut
NOTE: Ag component dimensions given in U.S, i_ches,
1 inch ,, 25,4 mm
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Craftsman 917.377810 Owner's manual

Category
Lawnmowers
Type
Owner's manual

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