SD Piston reservoir kit
2280-01
Mounting Instructions
Note!1
Please note that there can be small differences
between your product and the images in
these instructions.
Note!1
Please note that during storage and transport,
especially at high ambient temperature, some
of the oil and grease used for assembly may
leak and stain the packaging. This will not cause
damage to the product, wipe off the excessive
oil or grease with a cloth.
Note!1
Before you install this product, check the kit
contents. If anything is missing, please contact
an Öhlins dealer.
Warning!⚠
Before you install this product, read the Öhlins
Owner’s manual. This product is an important
part of the vehicle and the vehicle stability.
Kit Contents
Description Part No Pcs
Valve SD assy for 2280 02227-04 1
Piston 02276-01 1
O-ring 00438-33 1
Piston 02276-02 1
O-ring 00338-59 1
Spring 02215-04 1
Cap 02212-03 1
2
Oil: R&T 43 (01309-xx)
Grease: Grease Red (00146-xx)
1
Remove the original reservoir, drain the
steering damper from oil and rell it according
to the Öhlins Work shop manual (07620-01).
If the steering damper is almost new, you
may not need to change oil. Be careful when
removing the original reservoir so air will not
enter. Make sure there is oil up to the edge of
the steering damper body before proceeding
to step 3.
2
Disassemble the Piston reservoir by
unscrewing the cap (2212-03), take out the
spring (2215-04) and the two pistons by using
a M4 threaded long screw.
3
Mount the valve housing (2227-04) into the
steering damper body. Use a needle to open
the one way valve (as in the Öhlins Work shop
manual for the original reservoir) and push the
valve housing down into the steering damper
body as far as possible. Remove the needle
and use a 8 mm allen key to screw the valve
housing all the way in.
4
Fill with oil to the edge of the steering damper
body.
MOUNTING INSTRUCTIONS
Warning!⚠
We strongly recommend to let an Öhlins dealer
install this product.
Warning!⚠
If you work with a lifted vehicle, make sure that it
is safely supported to prevent it from tipping over.
Note!1
When you work with this product, see the
vehicle service manual for vehicle specic
procedures and important data.
Note!1
Before you install this product clean the vehicle.
5
Push the piston (2276-01) completely down
into the valve housing, using the tip of a
screwdriver or likewise that does not cover the
hole in the piston. Be careful not to scratch the
inside of the piston. Make sure the piston is
completely covered with oil.
6
Push the second piston (2276-02) into the rst
as far as possible. Remove excess oil above
the pistons.
7
Ret the spring, put red grease on the threads
and ret the cap.
Note!1
Torque: 5 Nm. Do not use excessive torque!
8
Stroke the steering damper and make sure it
feels OK; no trapped air or sticking.
3
MOUNTING INSTRUCTIONS
Part No Description
02276-01 Piston
00438-33 O-ring
02276-02 Piston
00338-59 O-ring
02215-04 Spring
02212-03 Cap
SD Piston reservoir kit 2280-01 components
Öhlins Racing AB
Box 722
S-194 27 Upplands Väsby, Sweden
Phone +46 8 590 025 00
fax +46 8 590 025 80
© Öhlins Racing AB. All rights
reserved. Any reprinting or
unauthorized use without the written
permission of Öhlins Racing AB
is prohibited.
Öhlins products are subject to
continuous improvement and
development, therefore, although
these instructions include the most
up-to-date information available at
the time of printing, minor updates
may occur.
To nd the latest information
contact an Öhlins distributor.
Please contact Öhlins if you have
any questions regarding the
contents in this document.
Part no. MI_2280-01_0
Issued 2016-11-22
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